8-5
8
EBU21864
General maintenance and lubrication chart
NO.
ITEM
CHECK OR MAINTENANCE
JOB
INITIAL
EVERY
Whichev-
er comes
first
month
1
3
6
6
12
km
(mi)
320
(200)
1300
(800)
2500
(1600)
2500
(1600)
5000
(3200)
hours
20
80
160
160
320
1
Air filter element
• Clean and replace if necessary.
Every 20–40 hours (more often in wet or
dusty areas)
2
*
Front brake
• Check operation and correct if necessary.
• Check fluid level and ATV for fluid leakage, and
correct if necessary.
√
√
√
√
√
• Replace brake pads.
Whenever worn to the limit
3
*
Rear brake
• Check operation and correct if necessary.
• Check brake lever and pedal free play, and adjust
if necessary.
√
√
√
√
√
• Replace brake shoes.
Whenever worn to the limit
4
*
Brake hoses
• Check for cracks or other damage, and replace if
necessary.
√
√
√
√
• Replace.
Every 4 years
5
*
Wheels
• Check runout and for damage, and replace if nec-
essary.
√
√
√
√
6
*
Tires
• Check tread depth and for damage, and replace if
necessary.
• Check air pressure and balance, and correct if
necessary.
√
√
√
√
7
*
Wheel hub bearings
• Check for looseness or damage, and replace if
necessary.
√
√
√
√
8
*
Swingarm
• Check for excessive play, and correct if necessary.
√
√
√
U5WH65E0.book Page 5 Thursday, June 12, 2008 11:39 AM
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