background image

Perio

d

ic maintenance an

d

 a

d

justment

7-3

7

EAU48501

TIP

From 37000 km (24000 mi) or 36 months, repeat the maintenance intervals starting from 13000 km (8000 mi) or 12
months.

Items marked with an asterisk require special tools, data and technical skills, have a Yamaha dealer perform the ser-
vice.

EAU17612

Perio

d

ic maintenance chart for the emission control system

No.

ITEM

ROUTINE

INITIAL

ODOMETER READINGS

1000 km 

(600 mi) 

or 

1 month

7000 km 

(4000 mi) 

or 

6 months

13000 km 

(8000 mi) 

or 

12 months

19000 km 

(12000 mi) 

or 

18 months

25000 km 

(16000 mi) 

or 

24 months

31000 km 

(20000 mi) 

or 

30 months

1

*

Fuel line

• Check fuel hoses for cracks or 

damage.

• Replace if necessary.

2

*

Spark plu

g

s

• Check condition.
• Adjust gap and clean.

• Replace.

3

*

Valve clearance

• Check and adjust valve clearance 

when engine is cold.

Every 42000 km (26600 mi)

4

*

Crankcase 

b

reath-

er system

• Check breather hose for cracks 

or damage.

• Replace if necessary.

5

*

Fuel injection

• Adjust synchronization.

UBU270E0.book  Page 3  Monday, November 14, 2016  8:53 AM

Содержание FZ-07 2016

Страница 1: ...DIC183 FZ07H FZ07AH OWNER S MANUAL Read this manual carefully before operating this vehicle BU2 28199 70 English E...

Страница 2: ...EAU46093 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold UBU270E0 book Page 1 Monday November 14 2016 8 53 AM...

Страница 3: ...high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual Yamaha continually...

Страница 4: ...ial personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or s...

Страница 5: ...NUAL 2016 by Yamaha Motor Co Ltd 1st edition October 2016 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed i...

Страница 6: ...for the emission control system 7 3 General maintenance and lubrication chart 7 4 Checking the spark plugs 7 9 Engine oil and oil filter cartridge 7 10 Coolant 7 13 Replacing the air filter element an...

Страница 7: ...S models 7 38 Rear wheel for non ABS models 7 40 Troubleshooting 7 42 Troubleshooting charts 7 43 Motorcycle care and storage 8 1 Matte color caution 8 1 Care 8 1 Storage 8 3 Specifications 9 1 Consum...

Страница 8: ...y contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is availab...

Страница 9: ...e 3JJ 28446 B1 1 5 kg 3 lb 3SA 24877 B1 CHARGE LIMITE 1 5 kg 3 lbs 3SA 24877 A0 LOAD LIMIT TIRE INFORMATION Cold tire normal pressure should be set as follows FRONT REAR 225 kPa 2 25 kgf cm 33 psi 250...

Страница 10: ...8 10 INFORMATION SUR LES PNEUS AVERTISSEMENT LIRE LE MANUEL DU PROPRIETAIRE AINSI QUE TOUTES LES ETIQUETTES AVANT D UTILISER CE VEHICULE TOUJOURS PORTER UN CASQUE DE MOTOCYCLISTE APPROUVE des lunettes...

Страница 11: ...Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibilit...

Страница 12: ...main tain control of the motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry...

Страница 13: ...d To avoid the possibility of an accident use extreme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here along...

Страница 14: ...ange any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep...

Страница 15: ...truc tions before transporting the motorcy cle in another vehicle Remove all loose items from the motorcycle Check that the fuel cock if equipped is in the OFF position and that there are no fuel leak...

Страница 16: ...t page 4 19 3 Owner s tool kit page 7 2 4 Shift pedal page 4 12 5 Engine oil filler cap page 7 10 6 Engine oil drain bolt page 7 10 7 Engine oil level check window page 7 10 8 Engine oil filter cartri...

Страница 17: ...Shock absorber assembly spring preload adjusting ring page 4 20 4 Fuel tank cap page 4 14 5 Headlight page 7 34 6 Coolant drain bolt page 7 14 7 Brake pedal page 4 12 8 Rear brake light switch page 7...

Страница 18: ...1 2 Left handlebar switches page 4 10 3 Multi function meter unit page 4 4 4 Main switch steering lock page 4 1 5 Front brake fluid reservoir page 7 22 6 Right handlebar switches page 4 10 7 Throttle...

Страница 19: ...ntil the key is turned to OFF even if the engine stalls EAU10662 OFF All electrical systems are off The key can be removed WARNING EWA10062 Never turn the key to OFF or LOCK while the vehicle is movin...

Страница 20: ...light comes on when the high beam of the headlight is switched on EAU59962 Oil pressure warning light This warning light comes on if the en gine oil pressure is low The electrical circuit of the warni...

Страница 21: ...ontinue to operate the en gine if it is overheating TIP For radiator fan equipped vehi cles the radiator fan s automati cally switch on or off according to the coolant temperature in the ra diator If...

Страница 22: ...the brake system re verts to conventional braking If ei ther of the above occurs or if the warning light does not come on at all use extra caution to avoid possi ble wheel lock during emergency braki...

Страница 23: ...tachometer allows the rider to monitor the engine speed and keep it within the ideal power range NOTICE ECA10032 Do not operate the engine in the ta chometer red zone Red zone 10000 r min and above Cl...

Страница 24: ...ng indicator will flash repeatedly If this occurs have a Yamaha dealer check the vehicle Eco indicator The eco indicator comes on when the vehicle is being operated in an environ mentally friendly fue...

Страница 25: ...omatically while the brightness control mode is accessed sepa rately Odometer and tripmeters The odometer shows the total distance traveled by the vehicle The tripmeters show the distance trav eled si...

Страница 26: ...ton for one second TIP If traveling at speeds under 20 km h 12 mi h _ _ _ is displayed Average fuel consumption This function calculates the average fuel consumption since it was last re set The avera...

Страница 27: ...the temperature reading may be affected by engine heat when riding slowly under 20 km h 12 mi h or when stopped at traffic signals etc Self diagnosis mode This model is equipped with a self di agnosis...

Страница 28: ...t Right EAU12352 Pass switch Press this switch to flash the headlight TIP When the dimmer switch is set to the passing switch has no ef fect EAU12401 Dimmer switch Set this switch to for the high beam...

Страница 29: ...the haz ard lights simultaneous flashing of all turn signal lights The hazard lights are used in case of an emergency or to warn other drivers when your vehicle is stopped where it might be a traffic...

Страница 30: ...a brake lever position adjusting dial To adjust the distance between the brake lever and the throttle grip turn the ad justing dial while holding the lever pushed away from the throttle grip Make sur...

Страница 31: ...ECU which will revert the system to conven tional braking if a malfunction occurs TIP The ABS performs a self diagno sis test each time the vehicle first starts off after the key is turned to ON and t...

Страница 32: ...el is a fire hazard EAU13222 Fuel Make sure there is sufficient gasoline in the tank WARNING EWA10882 Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce t...

Страница 33: ...valves and piston rings as well as to the exhaust system Your Yamaha engine has been de signed to use regular unleaded gaso line with a pump octane number R M 2 of 86 or higher or a research octane nu...

Страница 34: ...ust system is hot after op eration To prevent a fire hazard or burns Do not park the vehicle near possible fire hazards such as grass or other materials that easily burn Park the vehicle in a place wh...

Страница 35: ...eat into the seat holders as shown and then push the rear of the seat down to lock it in place 2 Remove the key Rider seat To remove the rider seat 1 Remove the passenger seat and then remove the hexa...

Страница 36: ...met to the vehicle To secure a helmet with the helmet holding cable 1 Remove the passenger seat See page 4 17 2 Remove the screwdriver from its holders on the passenger seat and then remove the helmet...

Страница 37: ...the cable loops over the screwdriver install the screw driver in its original position and then hook the helmet holding ca ble over the hook on the bottom of the passenger seat 4 Install the passenge...

Страница 38: ...crease the spring preload and there by soften the suspension turn the ad justing ring in direction b Align the appropriate notch in the adjusting ring with the position in dicator on the shock absorbe...

Страница 39: ...r worn out shock absorber as sembly yourself Take the shock absorber assembly to a Yamaha dealer for any service EAU38963 Luggage strap holders There are six luggage strap holders four on the bottom o...

Страница 40: ...ff system has been designed to assist the operator in fulfilling the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly and have a Yamaha dealer repair...

Страница 41: ...0 Move the sidestand up 11 Keep the clutch lever pulled 12 Slide the switch toward Does the engine start The system is OK The motorcycle can be ridden YES NO YES NO YES NO The neutral switch may not b...

Страница 42: ...functions 4 24 4 EAU70641 Auxiliary DC connector This vehicle is equipped with an auxil iary DC connector Consult your Yamaha dealer before installing any accessories UBU270E0 book Page 24 Monday Nov...

Страница 43: ...nts ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank breather hose and overflow hose for obstructions cracks or damage and check hose...

Страница 44: ...e grip free play and lubricate ca ble and grip housing 7 16 7 27 Control cables Make sure that operation is smooth Lubricate if necessary 7 26 Drive chain Check chain slack Adjust if necessary Check c...

Страница 45: ...ghtened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is not working c...

Страница 46: ...an engine auto stop system The engine stops automatically if left idling for 20 minutes If the engine stops simply push the start switch to restart the engine EAU61932 Starting the engine In order fo...

Страница 47: ...o the neutral position The neutral indi cator light should come on If not ask a Yamaha dealer to check the electrical circuit 3 Start the engine by sliding the switch toward If the engine fails to sta...

Страница 48: ...clutch lever 7 Follow the same procedure when shifting to the next higher gear TIP When shifting gears in normal operat ing conditions use the recommended shift points EAU58270 To decelerate 1 Releas...

Страница 49: ...result in engine overheating must be avoided EAU17094 0 1000 km 0 600 mi Avoid prolonged operation above 5000 r min NOTICE After 1000 km 600 mi of operation the engine oil must be changed and the oil...

Страница 50: ...exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn...

Страница 51: ...rforming maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while...

Страница 52: ...nual and the tools provided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be n...

Страница 53: ...DINGS 1000 km 600 mi or 1 month 7000 km 4000 mi or 6 months 13000 km 8000 mi or 12 months 19000 km 12000 mi or 18 months 25000 km 16000 mi or 24 months 31000 km 20000 mi or 30 months 1 Fuel line Check...

Страница 54: ...Check the error codes 2 Air filter element Replace Every 37000 km 24000 mi 3 Air filter check hose Clean 4 Clutch Check operation Adjust or replace cable 5 Front brake Check operation fluid level and...

Страница 55: ...chain lubricant thoroughly Every 800 km 500 mi and after washing the motorcycle riding in the rain or riding in wet areas 14 Steering bearings Check bearing assemblies for looseness Moderately repack...

Страница 56: ...ck operation and for oil leak age Replace if necessary 23 Shock absorber as sembly Check operation and for oil leak age Replace if necessary 24 Rear suspension link pivots Apply lithium soap based gre...

Страница 57: ...t 28 Front and rear brake switches Check operation 29 Control cables Apply Yamaha cable lubricant or other suitable cable lubricant thoroughly 30 Throttle grip Check operation Check throttle grip free...

Страница 58: ...s change the fluid Regularly check the brake fluid levels and fill the reservoirs as required Every two years replace the internal components of the brake master cylinders and calipers and change the...

Страница 59: ...cessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification Clean...

Страница 60: ...the bottom left side of the crankcase TIP The engine oil should be between the minimum and maximum level marks 4 If the engine oil is below the mini mum level mark add sufficient oil of the recommend...

Страница 61: ...w oil filter cartridge with an oil filter wrench and then tighten it to the specified torque with a torque wrench 8 Install the engine oil drain bolt and its new gasket and then tighten the bolt to th...

Страница 62: ...ler cap 12 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking immediately turn the engine off and check for the cause TIP After the engine is...

Страница 63: ...nimum and maximum level marks 3 If the coolant is at or below the mi nimum level mark remove the res ervoir cap WARNING Remove only the coolant reservoir cap Never attempt to remove the ra diator cap...

Страница 64: ...ove the coolant reservoir cov er by removing the bolt and quick fastener and then remove the coolant reservoir 5 Remove the coolant reservoir cap 6 Drain the coolant from the coolant reservoir by turn...

Страница 65: ...coolant until it reaches the top of the radi ator and then install the radiator cap and radiator cap retaining bolt 16 Check the coolant level in the res ervoir If necessary remove the coolant reservo...

Страница 66: ...ilter check hose can be easily reached and should be frequently checked and cleaned if necessary To clean the air filter check hose 1 Remove the air filter check hose under the air filter case 2 Clean...

Страница 67: ...essure should be checked and if necessary adjusted before each ride WARNING EWA10504 Operation of this vehicle with im proper tire pressure may cause se vere injury or death from loss of control The t...

Страница 68: ...o has the necessary professional knowl edge and experience to do so Ride at moderate speeds after changing a tire since the tire surface must first be broken in for it to develop its optimal character...

Страница 69: ...0 km 60 mi after installing a new tire The tires must be warmed up before a high speed run Always adjust the tire air pres sure according to the operating conditions EAU21963 Cast wheels To maximize t...

Страница 70: ...h lever free play turn the clutch lever free play adjusting nut in direction a To decrease the clutch lever free play turn the adjusting nut in di rection b 4 Tighten the locknut EAU37914 Checking the...

Страница 71: ...a Yamaha dealer Turn the rear brake light switch adjust ing nut while holding the rear brake light switch in place To make the brake light come on earlier turn the ad justing nut in direction a To mak...

Страница 72: ...maha dealer replace the brake pads as a set EAU46292 Rear brake pads Each rear brake pad is provided with wear indicator grooves which allow you to check the brake pad wear with out having to disassem...

Страница 73: ...r or dust does not enter the brake fluid reservoir when refilling Water will significantly lower the boil ing point of the fluid and may re sult in vapor lock and dirt may clog the ABS hydraulic unit...

Страница 74: ...nd TIP When checking and adjusting the drive chain slack there should be no weight on the motorcycle 2 Shift the transmission into the neutral position 3 Push down on the drive chain un der the end of...

Страница 75: ...ward TIP Using the alignment marks on each side of the swingarm make sure that both drive chain slack adjusting plates are in the same position for proper wheel alignment 3 Tighten the axle nut and th...

Страница 76: ...ive chain dry 3 Thoroughly lubricate the drive chain with a special O ring chain lubricant NOTICE Do not use engine oil or any other lubri cants for the drive chain as they may contain substances that...

Страница 77: ...lled Even though the cover is installed correctly it does not completely protect the cable from wa ter entry Therefore use care not to pour water directly onto the cover or cable when washing the vehi...

Страница 78: ...should be checked before each ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary WARNING EWA10732 If the sidestand does not move up and down smoothly ha...

Страница 79: ...fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart To check the condition Check the inner tubes for scratches damage and excessive oil leakag...

Страница 80: ...und See page 7 38 WARNING To avoid injury se curely support the vehicle so there is no danger of it falling over EWA10752 2 Hold the lower ends of the front fork legs and try to move them for ward and...

Страница 81: ...osed space KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN To charge the battery Have a Yamaha dealer charge the bat tery as soon as possible if it seems to have discharged Keep in mind that...

Страница 82: ...the fuses The main fuse and the fuse boxes which contain the fuses for the individ ual circuits are located under the rider seat See page 4 17 TIP To access the main fuse remove the starter relay cov...

Страница 83: ...tely blows again have a Yamaha dealer check the electrical system 1 Ignition fuse 2 Signaling system fuse 3 Headlight fuse 4 Backup fuse 2 for ECU 5 Backup fuse for clock 6 Radiator fan motor fuse 7 A...

Страница 84: ...hly clean off any dirt and fin gerprints on the headlight bulb using a cloth moistened with al cohol or thinner Headlight lens Do not affix any type of tinted film or stickers to the headlight lens Do...

Страница 85: ...aha dealer adjust the headlight beam if necessary EAU46405 Replacing the auxiliary light bulb If the auxiliary light bulb burns out re place it as follows 1 Remove the headlight unit See page 7 34 2 R...

Страница 86: ...ed with an LED type brake tail light If the brake tail light does not come on have a Yamaha dealer check it EAU43006 Replacing a turn signal light bulb 1 Remove the turn signal light unit by removing...

Страница 87: ...ens may break ECA11192 EAU59890 Replacing the license plate light bulb 1 Remove the license plate light unit by removing the nuts washers and collars and then remove the license plate light bulb socke...

Страница 88: ...ance that requires the motorcycle to stand up right Check that the motorcycle is in a stable and level position before starting any maintenance EAU44792 Front wheel for non ABS models WARNING EWA14841...

Страница 89: ...wheel so that it is on the ground and then put the sidestand down 4 Install the brake calipers and the reflectors by installing the bolts TIP Make sure that there is enough space between the brake pa...

Страница 90: ...e locknut and drive chain slack adjusting nut on each side of the swingarm 2 Loosen the axle nut 3 Lift the rear wheel off the ground according to the procedure on page 7 38 4 Remove the axle nut wash...

Страница 91: ...the brake after the wheel and brake disc have been removed otherwise the brake pads will be forced shut ECA11073 To install the rear wheel 1 Install the wheel the brake caliper bracket and the drive c...

Страница 92: ...t quick and easy procedures for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools e...

Страница 93: ...ve a Yamaha dealer check the vehicle Operate the electric starter 4 Compression There is compression There is no compression The engine does not start Have a Yamaha dealer check the vehicle Have a Yam...

Страница 94: ...ss ing sound has stopped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is c...

Страница 95: ...let with a plastic bag after the engine has cooled down 2 Make sure that all caps and cov ers as well as all electrical cou plers and connectors including the spark plug caps are tightly in stalled 3...

Страница 96: ...d detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area i...

Страница 97: ...to any rubber and plastic parts but treat them with a suitable care product Avoid using abrasive polishing compounds as they will wear away the paint TIP Consult a Yamaha dealer for ad vice on what pr...

Страница 98: ...e engine over EWA10952 e Remove the spark plug caps from the spark plugs and then install the spark plugs and the spark plug caps 4 Lubricate all control cables and the pivoting points of all levers a...

Страница 99: ...e SG type or higher JASO standard MA Engine oil quantity Oil change 2 30 L 2 43 US qt 2 02 Imp qt With oil filter removal 2 60 L 2 75 US qt 2 29 Imp qt Coolant quantity Coolant reservoir up to the max...

Страница 100: ...al weight of rider passenger cargo and accessories Tire air pressure measured on cold tires Front 225 kPa 2 25 kgf cm 33 psi Rear 250 kPa 2 50 kgf cm 36 psi Front wheel Wheel type Cast wheel Rim size...

Страница 101: ...m indicator light LED Oil pressure warning light LED Turn signal indicator light LED Coolant temperature warning light LED Engine trouble warning light LED ABS warning light LED FZ07AH Fuse s Main fus...

Страница 102: ...NUMBER ENGINE SERIAL NUMBER MODEL LABEL INFORMATION KEY IDENTIFICATION NUMBER EAU26401 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record thi...

Страница 103: ...is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU48271 Vehicle Emission Control Informa tion label The Vehicle Emission Control...

Страница 104: ...Consumer information 10 3 10 EAU69910 Diagnostic connector The diagnostic connector is located as shown 1 Diagnostic connector 1 UBU270E0 book Page 3 Monday November 14 2016 8 53 AM...

Страница 105: ...der that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 1000 km 600 mi or 1 month 70...

Страница 106: ...ation 10 5 10 55000 km 36000 mi or 54 months 61000 km 40000 mi or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks UBU270E0 book Page 5 Monday November...

Страница 107: ...transfer MUST be done by contacting the DEALER who will forward the following information to YAMAHA Section B Subsequent Owner The MOTORCYCLE has been fully assembled and set to the MANUFACTURER s ope...

Страница 108: ...ble for special incidental or consequential damages howsoever caused whether by negligence or otherwise resulting directly or indirectly from the use of the MOTORCYCLE or the MOTORCYCLE having replace...

Страница 109: ...rflow hose 4 16 Fuel tank cap 4 14 Fuses replacing 7 32 H Handlebar switches 4 10 Hazard switch 4 11 Headlight bulb replacing 7 34 Helmet holding cable 4 18 High beam indicator light 4 2 Horn switch 4...

Страница 110: ...Turn signal indicator lights 4 2 Turn signal light bulb replacing 7 36 Turn signal switch 4 10 V Valve clearance 7 17 Vehicle Emission Control Information label 10 2 Vehicle identification number 10 1...

Страница 111: ...right right out of the box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and approved by the toughest judges we know the Yamaha enginee...

Страница 112: ...PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2016 11 0 5 1 CR E UBU270E0 book Page 1 Monday November 14 2016 8 53 AM...

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