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PERIODIC MAINTENANCE AND ADJUSTMENT

6-21

6

WARNING

EWA10600

This motorcycle is fitted with super-
high-speed tires. Note the following
points in order to make the most ef-
ficient use of these tires.

●

Use only the specified replace-
ment tires. Other tires may run
the danger of bursting at super
high speeds.

●

Brand-new tires can have a rela-
tively poor grip on certain road
surfaces until they have been
“broken in”. Therefore, it is ad-
visable before doing any high-
speed riding to ride conserva-
tively for approximately 100 km
(60 mi) after installing a new tire.

●

The tires must be warmed up
before a high-speed run.

●

Always adjust the tire air pres-
sure according to the operating
conditions.

EAU21962

Cast wheels

To maximize the performance, durabil-
ity, and safe operation of your vehicle,
note the following points regarding the
specified wheels.

●

The wheel rims should be checked
for cracks, bends, warpage or oth-
er damage before each ride. If any
damage is found, have a Yamaha
dealer replace the wheel. Do not
attempt even the smallest repair to
the wheel. A deformed or cracked
wheel must be replaced.

●

The wheel should be balanced
whenever either the tire or wheel
has been changed or replaced. An
unbalanced wheel can result in
poor performance, adverse han-
dling characteristics, and a short-
ened tire life.

EAU40620

YCC-S clutch

This model is equipped with a hydraulic
clutch, therefore, it is necessary to
check the YCC-S clutch fluid level and
check the hydraulic system for leakage
before each ride. If the YCC-S clutch
plates wear out, shifting becomes
rough or clutch slippage will occur,
causing poor acceleration. If any of the
above occurs, have a Yamaha dealer
check the YCC-S clutch.

U1DAE1E0.book Page 21 Tuesday, August 24, 2010 5:28 PM

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Содержание FJR1300AS 2011

Страница 1: ...DIC183 FJR1300AS OWNER S MANUAL Read this manual carefully before operating this vehicle 1DA 28199 E1 ...

Страница 2: ...ion record No Contents Date To change contact person and integrate type designation 9 Jun 2005 Date of issue 1 Aug 2002 Place of issue Shizuoka Japan R TTE Directive 1999 5 EC EN300 330 2 v1 1 1 2001 6 EN60950 1 2001 Two or Three Wheel Motor Vehicles Directive 97 24 EC Chapter 8 EMC is in compliance with following norm s or documents Kind of equipment IMMOBILIZER Type designation 5SL 00 Hereby dec...

Страница 3: ...y In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur ren...

Страница 4: ...ey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING NOTICE TIP U1DAE1E0 book Page 1 T...

Страница 5: ...MANUAL 2010 by Yamaha Motor Co Ltd 1st edition July 2010 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in Japan U1DAE1E0 book Page 2 Tuesday August 24 2010 5 28 PM ...

Страница 6: ...ion circuit cut off system 3 33 Auxiliary DC jack 3 35 FOR YOUR SAFETY PRE OPERATION CHECKS 4 1 OPERATION AND IMPORTANT RIDING POINTS 5 1 Starting the engine 5 1 Shifting 5 2 Tips for reducing fuel consumption 5 3 Engine break in 5 4 Parking 5 4 PERIODIC MAINTENANCE AND ADJUSTMENT 6 1 Owner s tool kit 6 2 Periodic maintenance chart for the emission control system 6 3 General maintenance and lubric...

Страница 7: ... Checking the wheel bearings 6 29 Battery 6 29 Replacing the fuses 6 31 Headlight bulb 6 32 Front turn signal light 6 33 Replacing a rear turn signal light bulb or a tail brake light bulb 6 33 Replacing the license plate light bulb 6 34 Auxiliary light bulb 6 34 Troubleshooting 6 35 Troubleshooting charts 6 36 MOTORCYCLE CARE AND STORAGE 7 1 Matte color caution 7 1 Care 7 1 Storage 7 3 SPECIFICATI...

Страница 8: ...assenger The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a brightly colored jacket Use extra caution when ...

Страница 9: ...d contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident Always wear protective clothing that covers your legs ankles and feet The eng...

Страница 10: ...of the motorcycle to minimize imbalance or instabili ty Shifting weights can create a sud den imbalance Make sure that ac cessories and cargo are securely attached to the motorcycle before riding Check accessory mounts and cargo restraints frequently Properly adjust the suspension for your load suspension ad justable models only and check the condition and pres sure of your tires Never attach any ...

Страница 11: ...r front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the motorcycle due to aerody namic effects Wind may at tempt to lift the motorcycle or the motorcycle may become un stable in cross winds These ac cessories may also cause instability when passing or being passed by large vehicles Certain access...

Страница 12: ...ie downs or suitable straps that are attached to solid parts of the mo torcycle such as the frame or up per front fork triple clamp and not for example to rubber mounted handlebars or turn signals or parts that could break Choose the lo cation for the straps carefully so the straps will not rub against painted surfaces during transport The suspension should be com pressed somewhat by the tie downs...

Страница 13: ...enger seat page 3 22 7 Final gear oil filler bolt page 6 15 8 Final gear oil drain bolt page 6 15 9 YCC S clutch fluid reservoir page 6 23 10 Shock absorber assembly spring preload adjusting lever page 3 31 11 Air filter element page 6 17 12 Shift pedal page 3 17 13 Engine oil filler cap page 6 12 14 Engine oil filter cartridge page 6 12 15 Engine oil level check window page 6 12 U1DAE1E0 book Pag...

Страница 14: ...ABS motor fuse page 6 31 5 Windshield page 3 15 6 Battery page 6 29 7 Main fuse page 6 31 8 Front fork compression damping force adjusting screw page 3 29 9 Brake pedal page 3 18 10 Shock absorber assembly rebound damping force adjusting knob page 3 31 11 Rear brake fluid reservoir page 6 23 U1DAE1E0 book Page 2 Tuesday August 24 2010 5 28 PM ...

Страница 15: ...5 Multi function display page 3 8 6 Front brake fluid reservoir page 6 23 7 Right handlebar switches page 3 15 8 Brake lever page 3 18 9 Throttle grip page 6 18 10 Main switch steering lock page 3 3 11 Headlight beam adjusting knob page 3 27 12 Grip warmer adjusting knob page 3 32 13 Hand shift lever page 3 18 U1DAE1E0 book Page 3 Tuesday August 24 2010 5 28 PM ...

Страница 16: ...olled optimally by the MCU ac cording to engine r min engine require ments and riding conditions See Handlebar switches page 3 15 and OPERATION AND IMPORTANT RIDING POINTS page 5 1 for further explanation of this system TIP This is not an automatic transmission only the clutch system is automatic The gears must be shifted by the rider EAU10977 Immobilizer system This vehicle is equipped with an im...

Страница 17: ...d i e if a new standard key is made or all keys are lost the entire immobi lizer system must be replaced Therefore it is highly recom mended to use either standard key and keep the code re regis tering key in a safe place Do not submerse any key in wa ter Do not expose any key to exces sively high temperatures Do not place any key close to magnets this includes but not limited to products such as ...

Страница 18: ...on and the engine can be start ed The key cannot be removed TIP The headlights come on automatically when the engine is started and stay on until the key is turned to OFF EAU10661 OFF All electrical systems are off The key can be removed WARNING EWA10061 Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of c...

Страница 19: ...o not use the parking position for an extended length of time other wise the battery may discharge EAU49391 Indicator lights and warning lights EAU11030 Turn signal indicator lights and The corresponding indicator light flash es when the turn signal switch is pushed to the left or right 1 Push 2 Turn 1 2 1 Left turn signal indicator light 2 Right turn signal indicator light 3 Engine trouble YCC S ...

Страница 20: ...hen riding on a slope or during sudden acceleration or deceleration but this is not a mal function EAU40518 Engine trouble YCC S SHIFT indicators and warning light Engine trouble indicator and warning light This indicator is displayed and the warning light comes on or flashes if a problem is detected in the electrical cir cuit monitoring the engine If this oc curs have a Yamaha dealer check the se...

Страница 21: ... 19 WARNING EWA10081 If the ABS warning light comes on or flashes while riding the brake sys tem reverts to conventional braking Therefore be careful not to cause the wheels to lock during emergen cy braking If the warning light comes on or flashes while riding have a Yamaha dealer check the brake system as soon as possible The electrical circuit of the warning light can be checked by turning the ...

Страница 22: ...e across the speed range and then return to zero in order to test the electrical cir cuit EAU11872 Tachometer The electric tachometer allows the rider to monitor the engine speed and keep it within the ideal power range When the key is turned to ON the ta chometer needle will sweep once across the r min range and then return to zero r min in order to test the electri cal circuit NOTICE ECA10031 Do...

Страница 23: ...display instan taneous and average consumption functions a self diagnosis device TIP Be sure to turn the key to ON before using the select and reset buttons Odometer and tripmeter modes Pushing the select button switches the display between the odometer mode ODO and the tripmeter modes Trip 1 and Trip 2 in the following order ODO Trip 1 Trip 2 ODO TIP When selecting Trip 1 or Trip 2 the display fl...

Страница 24: ...t button together for at least two seconds 2 When the hour digits start flashing push the reset button to set the hours 3 Push the select button and the minute digits will start flashing 4 Push the reset button to set the minutes 5 Push the select button and then re lease it to start the clock Fuel meter The fuel meter indicates the amount of fuel in the fuel tank The display seg ments of the fuel...

Страница 25: ...ition however is not displayed it is indicated by the neutral indicator light To avoid damaging the YCC S clutch the display flashes when it is necessary to downshift If this occurs downshift until the display stops flashing Ambient temperature instanta neous fuel consumption and aver age fuel consumption modes except for the UK Push the reset button to switch the dis play between the ambient temp...

Страница 26: ...umption display can be set to either km L or L 100 km When the display is set to km L the distance that can be traveled on 1 0 L of fuel under the current riding conditions is shown When the display is set to L 100 km the amount of fuel necessary to travel 100 km under the current riding conditions is shown TIP To switch between the two instan taneous fuel consumption dis plays push the reset butt...

Страница 27: ... Yamaha dealer check the vehicle Ambient temperature instanta neous fuel consumption and aver age fuel consumption modes for the UK only Push the reset button to switch the dis play between the ambient temperature mode Air the instantaneous fuel con sumption mode MPG and the aver age fuel consumption mode AV_ _ _ MPG in the following order Air MPG AV_ _ _ MPG Air Ambient temperature mode This disp...

Страница 28: ...ge distance that can be traveled using 1 0 Imp gal of fuel is displayed TIP To reset the average fuel con sumption display push the reset button to select the mode again and then push the reset button for 1 second while the display is flash ing After resetting the average fuel consumption display _ _ _ will be shown for that display until the vehicle has traveled 1 km 0 6 mi NOTICE ECA15472 If the...

Страница 29: ... turned to ON TIP If the multi function display indicates er ror code 52 this could be caused by transponder interference If this error appears try the following 1 Use the code re registering key to start the engine TIP Make sure there are no other immobi lizer keys close to the main switch and do not keep more than one immobilizer key on the same key ring Immobilizer system keys may cause signal ...

Страница 30: ... turn signal lights push the switch in after it has re turned to the center position EAU12493 Windshield position adjusting switch To move the windshield up push this switch in direction a To move the windshield down push the switch in di rection b TIP When the key is turned to OFF the windshield will automatically return to the lowest position 1 Pass switch 2 Windshield position adjusting switch ...

Страница 31: ... tion use this switch to turn on the haz ard lights simultaneous flashing of all turn signal lights The hazard lights are used in case of an emergency or to warn other drivers when your vehicle is stopped where it might be a traffic hazard NOTICE ECA10061 Do not use the hazard lights for an extended length of time with the en gine not running otherwise the bat tery may discharge EAU40381 Hand shif...

Страница 32: ...s impossible to shift gears unless the key is in the ON position The shift pedal can be adjusted to three positions to suit the rider s preference To adjust the shift pedal position 1 Remove the shift pedal by remov ing the bolt 2 Move the shift pedal to the desired position 3 Install the bolt and then tighten it to the specified torque 1 Shift pedal 1 Shift pedal 2 Bolt 3 Standard position Tighte...

Страница 33: ... handlebar grip turn the adjusting dial while holding the lever pushed away from the handlebar grip Make sure that the appropriate setting on the adjusting dial is aligned with the mark on the brake lever EAU39540 Brake pedal The brake pedal is on the right side of the vehicle This model is equipped with a unified brake system When pressing down on the brake ped al the rear brake and a portion of ...

Страница 34: ... the seat and if the brake lever or brake pedal are even slightly applied a vibration can be felt at the lever and pedal but these do not indicate a mal function When the ABS is activated the brakes are operated in the usual way A pulsating action may be felt at the brake lever or brake pedal but this does not indicate a mal function This ABS has a test mode which allows the owner to experience th...

Страница 35: ... fuel is a fire hazard EAU13221 Fuel Make sure there is sufficient gasoline in the tank WARNING EWA10881 Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury when refueling follow these instructions 1 Before refueling turn off the en gine and be sure that no one is sit ting on the vehicle Never refuel while smoking or while in the vi c...

Страница 36: ...rts such as the valves and piston rings as well as to the exhaust system Your Yamaha engine has been de signed to use regular unleaded gaso line with a research octane number of 91 or higher If knocking or pinging oc curs use a gasoline of a different brand or premium unleaded fuel Use of un leaded fuel will extend spark plug life and reduce maintenance costs EAU39451 Fuel tank breather overflow h...

Страница 37: ...h the hot exhaust system Make sure that the exhaust sys tem has cooled down before do ing any maintenance work Do not allow the engine to idle more than a few minutes Long idling can cause a build up of heat NOTICE ECA10701 Use only unleaded gasoline The use of leaded gasoline will cause unre pairable damage to the catalytic converter EAU39493 Seats Passenger seat To remove the passenger seat 1 In...

Страница 38: ...t to the left as shown and then pull the seat off To install the rider seat 1 Insert the projection on the front of the rider seat into the seat holder as shown and then push the rear of the seat down to lock it in place 2 Install the passenger seat TIP Make sure that the seats are prop erly secured before riding The rider seat height can be ad justed to change the riding posi tion See the Adjusti...

Страница 39: ...osi tion adjuster by pulling it upward 3 Move the rider seat holder cover to the lower position as shown 4 Install the rider seat height position adjuster so that the H mark is aligned with the match mark 5 Insert the projection on the front of the rider seat into seat holder B as shown 1 Low position 2 High position 1 Rider seat height position adjuster 1 Rider seat holder cover 1 Rider seat heig...

Страница 40: ...ll the rider seat height position adjuster so that the L mark is aligned with the match mark 5 Insert the projection on the front of the rider seat into seat holder A as shown 6 Align the projection on the bottom of the rider seat with the L posi tion slot and then push the rear of the seat down to lock it in place as shown 7 Install the passenger seat TIP Make sure that the seats are properly sec...

Страница 41: ... straps When the CYCLELOK is not in the storage compartment be sure to secure the straps to prevent los ing them WARNING EWA10961 Do not exceed the load limit of 3 kg 7 lb for the storage com partment Do not exceed the maximum load of 208 kg 459 lb for the ve hicle EAU39480 Accessory box The accessory box is located beside the meter panel To open the accessory box 1 Insert the key into the main sw...

Страница 42: ...or lower the height of the headlight beams It may be neces sary to adjust the headlight beams to increase visibility and help prevent blinding oncoming drivers when carry ing more or less load than usual Obey local laws and regulations when adjust ing the headlights To raise the headlight beams turn the knobs in direction a To lower the headlight beams turn the knobs in di rection b EAU39641 Handl...

Страница 43: ... Pull the cowling to the open posi tion and then install the quick fas tener screws To close a cowling 1 Remove the quick fastener screws 2 Push the cowling to the closed po sition and then install the quick fastener screws TIP Make sure that the cowling is properly installed before riding 1 Cowling 1 1 1 Quick fastener screw 1 Open position 1 Quick fastener screw 1 Closed position U1DAE1E0 book P...

Страница 44: ...sting bolts rebound damp ing force adjusting knobs and compres sion damping force adjusting screws NOTICE ECA10101 To avoid damaging the mechanism do not attempt to turn beyond the maximum or minimum settings Spring preload To increase the spring preload and thereby harden the suspension turn the adjusting bolt on each fork leg in di rection a To decrease the spring pre load and thereby soften the...

Страница 45: ...m may not exactly match the above spec ifications due to small differences in production the actual number of clicks always represents the entire adjusting range To obtain a precise adjustment it would be advisable to check the num ber of clicks of each damping force ad justing mechanism and to modify the specifications as necessary Spring preload setting Minimum soft 6 Standard 4 Maximum hard 1 1...

Страница 46: ...ereby harden the rebound damp ing turn the adjusting knob in direction a To decrease the rebound damping force and thereby soften the rebound damping turn the adjusting knob in di rection b TIP To obtain a precise adjustment it is ad visable to check the actual total number of clicks or turns of the damping force adjusting mechanism This adjustment range may not exactly match the spec ifications l...

Страница 47: ...re to wear gloves when us ing the grip warmers If the ambient temperature is 20 C 68 F or higher do not set the grip warmer adjusting knob to the HI position If the handlebar grip or throttle grip becomes worn or damaged stop using the grip warmers and replace the grips This vehicle is equipped with grip warmers which can only be used when the engine is running Use the grip warmer adjusting knob l...

Страница 48: ...ble loss of control Yamaha s ignition circuit cut off system has been designed to assist the operator in fulfilling the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly and have a Yamaha dealer repair it if it does not function properly EAU40524 Ignition circuit cut off system The ignition circuit cut off system com prising the sidestand switch an...

Страница 49: ...estand up 12 Release the brake 13 Push the start switch Does the engine start The system is OK The vehicle can be ridden NO YES YES NO YES NO The neutral the brake switch or the YCC S system may not be working correctly The vehicle should not be ridden until checked by a Yamaha dealer A brake switch may not be working correctly The vehicle should not be ridden until checked by a Yamaha dealer The ...

Страница 50: ...scharge This vehicle is equipped with an auxilia ry DC jack in the accessory box A 12 V accessory connected to the auxiliary jack can be used when the key is in the ON position and should only be used when the engine is running To use the auxiliary DC jack 1 Open the accessory box lid See page 3 26 2 Turn the key to OFF 3 Remove the auxiliary DC jack cap 4 Turn the accessory off 5 Insert the acces...

Страница 51: ... Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank breather overflow hose for obstructions cracks or damage and check hose connection 3 20 3 21 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 6 12 Final gear oil Check vehicle for oil leakage 6 15 Coolant Check coolant level in re...

Страница 52: ...ip free play and lubricate cable and grip housing 6 18 6 25 Control cables Make sure that operation is smooth Lubricate if necessary 6 25 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 6 19 6 21 Brake and shift pedals Make sure that operation is smooth Lubricate pedal pivoting points if necessary 6 26 Brake lever Make sure that operat...

Страница 53: ...TION CHECKS 4 3 4 Sidestand switch Check operation of ignition circuit cut off system If system is not working correctly have Yamaha dealer check vehicle 3 33 ITEM CHECKS PAGE U1DAE1E0 book Page 3 Tuesday August 24 2010 5 28 PM ...

Страница 54: ...for 20 minutes In this case the multi function display indicates error code 70 but this is not a mal function Push the start switch to clear the error code and to restart the engine EAU40337 Starting the engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met The front or rear brake is applied with the transmission in the neutral posit...

Страница 55: ...uld come on If not ask a Yamaha dealer to check the electrical circuit 3 Start the engine by pushing the start switch If the engine fails to start release the start switch wait a few sec onds and then try again Each starting attempt should be as short as possible to preserve the bat tery Do not crank the engine more than 10 seconds on any one at tempt NOTICE ECA11042 For maximum engine life never ...

Страница 56: ...ng Inadequate lubrica tion may damage the transmis sion Always return the throttle to the closed position while changing gears to avoid damaging the en gine transmission and drive train which are not designed to withstand the shock of forced shifting TIP When shifting from neutral to first gear the engine speed must be lower than approximately 1300 r min and the sidestand must be up Shifting up is...

Страница 57: ...longed operation above 5400 r min 1600 km 1000 mi and beyond The vehicle can now be operated nor mally NOTICE ECA10310 Keep the engine speed out of the tachometer red zone If any engine trouble should oc cur during the engine break in period immediately have a Yamaha dealer check the vehi cle EAU40582 Parking When parking stop the engine by turn ing the main switch to OFF and then remove the key T...

Страница 58: ...Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near grass or other flammable materials which might catch fire U1DAE1E0 book Page 5 Tuesday August 24 2010 5 28 PM ...

Страница 59: ... performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 1 1 for more in formation about carbon monox ide WARNING EWA15460 Brake discs calipers d...

Страница 60: ...he owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you 1 Owner s tool kit U1DAE1E0 book Page 2 Tuesday August 24 2...

Страница 61: ...t for the emission control system NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi 40000 km 24000 mi 1 Fuel line Check fuel hoses for cracks or damage 2 Spark plugs Check condition Clean and regap Replace 3 Valves Check valve clearance Adjust Every 40000 km 24000 mi 4 Fuel injection Adjust engine idling speed and syn...

Страница 62: ...for fluid leakage Replace brake pads Whenever worn to the limit 4 Rear brake Check operation fluid level and vehicle for fluid leakage Replace brake pads Whenever worn to the limit 5 Brake hoses Check for cracks or damage Replace Every 4 years 6 Wheels Check runout and for damage 7 Tires Check tread depth and for dam age Replace if necessary Check air pressure Correct if necessary 8 Wheel bearings...

Страница 63: ... grease 15 Sidestand center stand Check operation Lubricate with lithium soap based grease 16 Sidestand switch Check operation 17 Front fork Check operation and for oil leak age 18 Shock absorber as sembly Check operation and shock ab sorber for oil leakage 19 Rear suspension re lay arm and con necting arm pivoting points Check operation Lubricate with lithium soap based grease 20 Engine oil Chang...

Страница 64: ...ne oil filter car tridge Replace 22 Cooling system Check coolant level and vehicle for coolant leakage Change Every 3 years 23 Final gear oil Check oil level and vehicle for oil leakage Change 24 Front and rear brake switches Check operation 25 Moving parts and cables Lubricate 26 Throttle grip Check operation Check throttle grip free play and adjust if necessary Lubricate cable and grip housing 2...

Страница 65: ...PERIODIC MAINTENANCE AND ADJUSTMENT 6 7 6 Replace the brake and YCC S clutch hoses every four years and if cracked or damaged U1DAE1E0 book Page 7 Tuesday August 24 2010 5 28 PM ...

Страница 66: ...d EAU39550 Panel A To remove the panel Remove the bolts and the quick fasten er and then take the panel off To install the panel Place the panel in the original position and then install the bolts and the quick fastener EAU47051 Panels B and C To remove a panel 1 Remove the seats See page 3 22 2 Remove the bolts and the quick fastener screws 1 Panel A 1 Panel B 1 Panel C 1 Panel A 2 Bolt 3 Quick f...

Страница 67: ...ull the front of the panel downward and then slide the pan el forward to release it in the rear as shown 1 Panel B 2 Bolt 3 Quick fastener screw 1 Panel C 2 Bolt 3 Quick fastener screw 1 Panel B 1 Panel B 1 1 1 Panel B 1 Panel C 1 1 U1DAE1E0 book Page 9 Tuesday August 24 2010 5 28 PM ...

Страница 68: ...ling as shown and then insert the top edge of the panel into the fuel tank side cover 2 Push the bottom of the panel in as shown 1 Panel C 1 Panel C 1 1 1 Panel B 2 Rear cowling 1 Panel B 2 Fuel tank side cover 1 2 1 2 1 Panel B 1 Panel C 2 Rear cowling 1 1 2 U1DAE1E0 book Page 10 Tuesday August 24 2010 5 28 PM ...

Страница 69: ... ridden normally and all spark plugs installed in the en gine should have the same color If any spark plug shows a distinctly different color the engine could be operating im properly Do not attempt to diagnose such problems yourself Instead have a Yamaha dealer check the vehicle If a spark plug shows signs of electrode erosion and excessive carbon or other deposits it should be replaced Before in...

Страница 70: ...ng 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes until the oil set tles and then check the oil level through the check window located at the bottom left side of the crank case TIP The engine oil should be between the minimum and maximum level marks 4 If the engine oil is below the mini mum level mark add sufficient oil of the recommended type to raise ...

Страница 71: ...il filter wrench is available at a Yamaha dealer 6 Apply a thin coat of clean engine oil to the O ring of the new oil filter cartridge TIP Make sure that the O ring is properly seated 7 Install the new oil filter cartridge and then tighten it to the specified torque with a torque wrench 1 Engine oil filler cap 2 Engine oil drain bolt 3 Gasket 1 2 3 1 Oil filter cartridge 2 Oil filter wrench 1 O ri...

Страница 72: ...ase 10 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking im mediately turn the engine off and check for the cause TIP After the engine is started the engine oil level warning light should go off if the oil level is sufficient NOTICE ECA10401 If the oil level warning light flickers or remains on even if the oil level is correct immediately...

Страница 73: ...e final gear case TIP The oil level should be at the brim of the filler hole 3 If the oil is below the brim of the fill er hole add sufficient oil of the rec ommended type to raise it to the correct level 4 Check the gasket for damage and replace it if necessary 5 Install the final gear oil filler bolt and its gasket and then tighten the bolt to the specified torque To change the final gear oil 1 ...

Страница 74: ...ine since the level varies with engine temperature Make sure that the vehicle is posi tioned straight up when checking the coolant level A slight tilt to the side can result in a false reading 2 Check the coolant level in the cool ant reservoir TIP The coolant should be between the minimum and maximum level marks 3 If the coolant is at or below the minimum level mark remove the coolant reservoir c...

Страница 75: ...r check the anti freeze content of the coolant as soon as possible otherwise the effectiveness of the coolant will be reduced ECA10472 EAU33031 Changing the coolant The coolant must be changed at the in tervals specified in the periodic mainte nance and lubrication chart Have a Yamaha dealer change the coolant WARNING Never attempt to remove the radiator cap when the engine is hot EWA10381 EAU4037...

Страница 76: ...throttle grip Periodi cally check the throttle grip free play and if necessary have a Yamaha deal er adjust it EAU21401 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart Engi...

Страница 77: ...overload your vehicle Opera tion of an overloaded vehicle could cause an accident Tire inspection The tires must be checked before each ride If the center tread depth reaches the specified limit if the tire has a nail or glass fragments in it or if the sidewall is cracked have a Yamaha dealer re place the tire immediately TIP The tire tread depth limits may differ from country to country Always co...

Страница 78: ...NG EWA10481 The front and rear tires should be of the same make and de sign otherwise the handling characteristics of the motorcy cle may be different which could lead to an accident Always make sure that the valve caps are securely installed to prevent air pressure leakage Use only the tire valves and valve cores listed below to avoid tire deflation during a high speed ride After extensive tests ...

Страница 79: ...of your vehicle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends warpage or oth er damage before each ride If any damage is found have a Yamaha dealer replace the wheel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel must be replaced The wheel should be balanced whenever either the tire or wheel has been cha...

Страница 80: ... If there is air in the hydraulic system have a Yamaha dealer bleed the system be fore operating the vehicle Air in the hydraulic system will diminish the braking performance which may re sult in loss of control and an acci dent EAU36503 Brake light switches The brake light which is activated by the brake pedal and brake lever should come on just before braking takes ef fect If necessary have a Ya...

Страница 81: ...o check a brake pad for wear check its wear indicator groove If a brake pad has worn to the point that the wear indi cator groove has almost disappeared have a Yamaha dealer replace the brake pads as a set EAU22500 Rear brake pads Check each rear brake pad for damage and measure the lining thickness If a brake pad is damaged or if the lining thickness is less than 0 8 mm 0 03 in have a Yamaha deal...

Страница 82: ... braking or YCC S clutch performance Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor braking or YCC S clutch performance The brake and YCC S clutch fluid reservoir diaphragms will lose their shape from the negative pressure if the fluid level goes down too far Be sure to return the diaphragms to their original shape before rein stal...

Страница 83: ...not move smoothly have a Yamaha dealer check or replace it WARNING Damage to the outer housing of cables may result in in ternal rusting and cause interfer ence with cable movement Replace damaged cables as soon as possi ble to prevent unsafe conditions EWA10711 EAU23114 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In ad...

Страница 84: ...ed before each ride and the pedal pivots should be lu bricated if necessary EAU23153 Checking and lubricating the brake lever The operation of the brake lever should be checked before each ride and the lever pivots should be lubricated if nec essary Recommended lubricant Lithium soap based grease Recommended lubricant Silicone grease U1DAE1E0 book Page 26 Tuesday August 24 2010 5 28 PM ...

Страница 85: ...s not move up and down smoothly have a Yamaha dealer check or re pair it Otherwise the centerstand or sidestand could contact the ground and distract the operator resulting in a possible loss of control EAUM1651 Lubricating the swingarm piv ots The swingarm pivots must be lubricat ed by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart Recommended lubrica...

Страница 86: ...ondition Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling over EWA10751 2 While applying the front brake push down hard on the handlebars several times to check if the front fork compresses an...

Страница 87: ...eel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings EAU39525 Battery The battery is located under panel A See page 6 8 This model is equipped with a VRLA Valve Regulated Lead Acid battery Ther...

Страница 88: ...A16521 To charge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventional battery charger will damage the battery To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NOTICE When removing the battery be sure the key is turned to OFF then d...

Страница 89: ...r amperage rating than recommended to avoid causing extensive dam age to the electrical system and possibly a fire EWA15131 1 Main fuse 2 Fuse box 3 ABS motor fuse 4 ABS motor spare fuse 1 Fuse box 2 Right radiator fan fuse 3 Left radiator fan fuse 4 Hazard fuse 5 Backup fuse for clock and immobilizer sys tem 6 ABS solenoid fuse 7 Fuel injection system fuse 8 Headlight fuse 9 Signaling system fuse...

Страница 90: ...lectrical cir cuit or replace the bulb NOTICE ECA16580 Do not affix any type of tinted film or stickers to the headlight lens Specified fuses Main fuse 50 0 A Headlight fuse 25 0 A Signaling system fuse 15 0 A Ignition fuse 10 0 A Radiator fan fuse 15 0 A 2 Backup fuse 10 0 A Hazard fuse 10 0 A Fuel injection system fuse 15 0 A ABS solenoid fuse 20 0 A ABS control unit fuse 10 0 A Auxiliary DC jac...

Страница 91: ...assenger seat See page 3 22 2 Remove the socket together with the bulb by turning it counter clockwise 3 Remove the burnt out bulb by pushing it in and turning it counter clockwise 4 Insert a new bulb into the socket push it in and then turn it clock wise until it stops 5 Install the socket together with the bulb by turning it clockwise 6 Install the passenger seat 1 Turn signal light bulb socket ...

Страница 92: ...pull ing it out 4 Insert a new bulb into the socket 5 Install the socket together with the bulb by pushing it in 6 Install the license plate light unit by installing the screws EAU39020 Auxiliary light bulb If the auxiliary light does not come on have a Yamaha dealer check the elec trical circuit or replace the bulb 1 Screw 2 License plate light unit 1 License plate light bulb 2 License plate ligh...

Страница 93: ...quire any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferi or have a shorter service life and can lead to expensive repair bills WARNING EWA15141 When checking the fuel system do not smoke and ...

Страница 94: ...er check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over quickly The engine turns o...

Страница 95: ...ed press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the cooling system for lea...

Страница 96: ...the muffler outlets with plas tic bags after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets and wheel axles Always rinse the di...

Страница 97: ...dirt with warm water a mild detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during win...

Страница 98: ...x to any rubber and plastic parts but treat them with a suitable care product Avoid using abrasive polishing compounds as they will wear away the paint TIP Consult a Yamaha dealer for ad vice on what products to use Washing rainy weather or humid climates can cause the headlight lens to fog Turning the headlight on for a short period of time will help remove the moisture from the lens EAU26243 Sto...

Страница 99: ...e engine over EWA10951 e Remove the spark plug caps from the spark plugs and then install the spark plugs and the spark plug caps 4 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side stand centerstand 5 Check and if necessary correct the tire air pressure and then lift the motorcycle so that both of its wheels are off the ground Alterna tively turn...

Страница 100: ...dge replacement 4 00 L 4 23 US qt 3 52 Imp qt Final gear oil Type Yamaha genuine shaft drive gear oil SAE 80 API GL 5 Quantity 0 20 L 0 21 US qt 0 18 Imp qt Cooling system Coolant reservoir capacity up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator capacity including all routes 2 60 L 2 75 US qt 2 29 Imp qt Air filter Air filter element Dry element Fuel Recommended fuel Regular u...

Страница 101: ...ing condition 0 90 kg 0 198 lb Front 270 kPa 2 70 kgf cm 39 psi Rear 290 kPa 2 90 kgf cm 42 psi Loading condition 90 208 kg 198 459 lb Front 270 kPa 2 70 kgf cm 39 psi Rear 290 kPa 2 90 kgf cm 42 psi High speed riding Front 270 kPa 2 70 kgf cm 39 psi Rear 290 kPa 2 90 kgf cm 42 psi Front wheel Wheel type Cast wheel Rim size 17M C x MT3 50 Rear wheel Wheel type Cast wheel Rim size 17M C x MT5 50 Fr...

Страница 102: ...V 5 0 W 1 Meter lighting LED Neutral indicator light LED High beam indicator light LED Oil level warning light LED Turn signal indicator light LED Engine trouble warning light LED ABS warning light LED Immobilizer system indicator light LED Fuses Main fuse 50 0 A Headlight fuse 25 0 A Signaling system fuse 15 0 A Ignition fuse 10 0 A Radiator fan fuse 15 0 A 2 Hazard fuse 10 0 A Fuel injection sys...

Страница 103: ... number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area EAU26520 Model label The model label is affixed to the frame under the passenger seat See page 3 22 Record the information on this la bel in the space...

Страница 104: ...nk breather overflow hose 3 21 Fuel tank cap 3 20 Fuses replacing 6 31 G Grip warmer adjusting knob 3 32 H Handlebar position adjusting 3 27 Handlebar switches 3 15 Hand shift control switch 3 16 Hand shift lever 3 18 Hazard switch 3 16 Headlight beams adjusting 3 27 Headlight bulb 6 32 High beam indicator light 3 5 Horn switch 3 16 I Identification numbers 9 1 Ignition circuit cut off system 3 33...

Страница 105: ...s 6 19 Tool kit 6 2 Troubleshooting 6 35 Troubleshooting charts 6 36 Turn signal indicator lights 3 4 Turn signal light or tail brake light bulb replacing 6 33 Turn signal switch 3 15 V Valve clearance 6 18 Vehicle identification number 9 1 W Wheel bearings checking 6 29 Wheels 6 21 Windshield position adjusting switch 3 15 Y YCC S clutch 6 21 YCC S system 3 1 U1DAE1E0 book Page 2 Tuesday August 2...

Страница 106: ...A5 yoko_Blank fm Page 1 Tuesday April 8 2003 11 43 AM ...

Страница 107: ...A5 yoko_Blank fm Page 1 Tuesday April 8 2003 11 43 AM ...

Страница 108: ...PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD PRINTED IN JAPAN 2010 09 0 3 1 CR E DIC183 ...

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