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Maintenance

EMU46030

*1 cylinder head
*2 cylinder block, cooling water passage, exhaust joint, exhaust manifold, exhaust guide

Spark plug
caps/spark plug
wires (F115B,
FL115B, F115B1,
FL115B1)

Inspection or re-
placement as nec-
essary

—

Ignition coils/igni-
tion coil leads
(F130A, F130A1)

Inspection or re-
placement as nec-
essary

—

Shift Dampener
System (SDS) pro-
peller damper

Inspection or re-
placement

—

Water from the
cooling water pilot
hole

Inspection

Throttle link/throt-
tle cable

Inspection, adjust-
ment or replace-
ment as necessary

—

Thermostat

Inspection or re-
placement as nec-
essary

—

Timing belt

Inspection or re-
placement as nec-
essary

—

Valve clearance

Inspection and ad-
justment

—

Cooling water inlet

Inspection

Main switch/stop
switch

Inspection or re-
placement as nec-
essary

—

Wire harness con-
nections/wire cou-
pler connections

Inspection or re-
placement as nec-
essary

—

(Yamaha) Me-
ter/gauge

Inspection

—

Item

Actions

Initial

Every

Page

20 hours

months)

100 hours

(1 year)

300 hours

(3 years)

500 hours

(5 years)

U6EK71E0.book Page 79 Monday, December 8, 2014 10:28 AM

Содержание F130A

Страница 1: ...Read this manual carefully before operating this outboard motor OWNER S MANUAL F115B FL115B F115B1 FL115B1 F130A F130A1 6EK 28199 71 E0 U6EK71E0 book Page 1 Monday December 8 2014 10 28 AM ...

Страница 2: ...carefully before operating this outboard motor Keep this manual onboard in a waterproof bag when boating This manual should stay with the outboard motor if it is sold U6EK71E0 book Page 1 Monday December 8 2014 10 28 AM ...

Страница 3: ...ontains the most current prod uct information available at the time of print ing there may be minor discrepancies between your machine and this manual If there is any question concerning this manual please consult your Yamaha dealer To ensure long product life Yamaha recom mends that you use the product and perform the specified periodic inspections and main tenance by correctly following the inst...

Страница 4: ...30A1 OWNER S MANUAL 2014 by Yamaha Motor Co Ltd 1st Edition November 2014 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in Japan U6EK71E0 book Page 2 Monday December 8 2014 10 28 AM ...

Страница 5: ... Remote control requirements 12 Battery requirements 12 Battery specifications 12 Mounting battery 13 Propeller selection 13 Counter rotation models 13 Start in gear protection 14 Engine oil requirements 14 Fuel requirements 14 Gasoline 14 Muddy or acidic water 15 Anti fouling paint 15 Outboard motor disposal requirements 15 Emergency equipment 15 Emission control information 16 Star labels 16 Com...

Страница 6: ...38 6Y8 Multifunction meters 39 6Y8 Multifunction tachometers 39 Start up checks 40 Yamaha Security System information if equipped 40 Low oil pressure alert 41 Overheat alert 41 Water separator alert 42 Engine trouble alert 42 Low battery voltage alert 42 6Y8 Multifunction speed fuel meters 43 6Y8 Multifunction speedometers 44 6Y8 Multifunction fuel management meters 44 Engine control system 46 Ale...

Страница 7: ...tor 75 Checking painted surface of outboard motor 75 Periodic maintenance 76 Replacement parts 76 Severe operating conditions 76 Maintenance chart 1 77 Maintenance chart 2 80 Greasing 81 Inspecting spark plug 82 Inspecting idle speed 84 Changing engine oil 84 Inspecting wiring and connectors 86 Checking propeller 87 Removing propeller 87 Installing propeller 88 Changing gear oil 89 Inspecting and ...

Страница 8: ...rocution EMU33661 Power trim and tilt Body parts can be crushed between the mo tor and the clamp bracket when the motor is trimmed or tilted Keep body parts out of this area at all times Be sure no one is in this area before operating the power trim and tilt mechanism The power trim and tilt switches operate even when the main switch is off Keep people be away from the switches whenever working ar...

Страница 9: ...boating fatalities EMU40281 Personal flotation devices PFDs Have an approved PFD on board for every occupant Yamaha recommends that you must wear a PFD whenever boating At a minimum children and non swimmers should always wear PFDs and everyone should wear PFDs when there are potentially hazardous boating conditions EMU33732 People in the water Always watch carefully for people in the wa ter such ...

Страница 10: ...action to avoid collisions Re member boats do not have brakes and stopping the engine or reducing throttle can reduce the ability to steer If you are not sure that you can stop in time before hitting an obstacle apply throttle and turn in an other direction EMU33791 Weather Stay informed about the weather Check weather forecasts before boating Avoid boating in hazardous weather EMU33881 Passenger ...

Страница 11: ...pace provided for reference in case you need a new key EMU37292 EC Declaration of Conformity DoC This outboard motor conforms to certain por tions of the European Parliament directive re lating to machinery Each conformed outboard motor accompa nied with EC DoC EC DoC contains the fol lowing information Name of Engine Manufacture Model name Product code of model Approved model code Code of conform...

Страница 12: ...ark meet all re quirements of the Canadian Interference Causing Equipment Regulations Manufactured date The manufactured date is stamped on the la bel for the engines that conform to the regu lations for U S Environmental Protection Agency EPA The models that manufac tured exclusively for the Oceanian countries may not have manufactured date on the la bel 1 CE marking location 1 Compliance mark an...

Страница 13: ...General information 6 1 Manufactured date ZMU08192 1 U6EK71E0 book Page 6 Monday December 8 2014 10 28 AM ...

Страница 14: ...d any manuals supplied with the boat Read all labels on the outboard motor and the boat If you need any additional information contact your Yamaha dealer EMU33834 Warning labels If these labels are damaged or missing contact your Yamaha dealer for replacements 1 3 2 ZMU08067 U6EK71E0 book Page 7 Monday December 8 2014 10 28 AM ...

Страница 15: ...or remove electrical parts when starting or during operation 2 WARNING EWM01672 Read Owner s Manuals and labels Wear an approved personal flotation de vice PFD Attach engine shut off cord lanyard to your PFD arm or leg so the engine stops if you accidentally leave the helm which could prevent a runaway boat EMU33851 Other labels 1 2 ZMU06191 3 ZMU05710 U6EK71E0 book Page 8 Monday December 8 2014 1...

Страница 16: ...133 Symbols The following symbols mean as follows Notice Warning Read Owner s Manual Hazard caused by continuous rotation Electrical hazard ZMU05696 ZMU05664 ZMU05665 ZMU05666 U6EK71E0 book Page 9 Monday December 8 2014 10 28 AM ...

Страница 17: ...97 lb F130AET1 180 kg 397 lb FL115BET 179 kg 395 lb FL115BET1 179 kg 395 lb Performance Full throttle operating range 5300 6300 r min Rated power F115BET 84 6 kW 115 HP F115BET1 84 6 kW 115 HP F130AET 95 6 kW 130 HP F130AET1 95 6 kW 130 HP FL115BET 84 6 kW 115 HP FL115BET1 84 6 kW 115 HP Idle speed in neutral 700 800 r min Power unit Type 4 stroke DOHC L4 16 valves Total displacement 1832 cm 111 8...

Страница 18: ...ar oil quantity F115BET 0 760 L 0 803 US qt 0 669 Imp qt F115BET1 0 760 L 0 803 US qt 0 669 Imp qt F130AET 0 760 L 0 803 US qt 0 669 Imp qt F130AET1 0 760 L 0 803 US qt 0 669 Imp qt FL115BET 0 715 L 0 756 US qt 0 629 Imp qt FL115BET1 0 715 L 0 756 US qt 0 629 Imp qt Tightening torque Spark plug 25 Nm 2 55 kgf m 18 4 ft lb Propeller nut 54 Nm 5 51 kgf m 39 8 ft lb Engine oil drain bolt 27 Nm 2 75 k...

Страница 19: ...er The outboard motor with this label is equipped with the Yamaha Security System to protect against theft which consists of the receiver and remote control transmitter The engine can not be started if the security sys tem is in the lock mode and only be started in the unlock mode Consult your Yamaha dealer for installation of the receiver EMU33582 Remote control requirements WARNING EWM01581 If t...

Страница 20: ...a heavier load If you carry loads that vary widely select the propeller that lets the engine run in the proper range for your maximum load but remember that you may need to reduce your throttle setting to stay within the recommended engine speed range when carrying lighter loads Yamaha recommends to use a propeller suit able for the Shift Dampener System SDS For further information consult your Ya...

Страница 21: ...de 1 Recommended engine oil grade 2 EMU36361 Fuel requirements EMU40202 Gasoline Use a good quality gasoline that meets the minimum octane rating If knocking or ping ing occurs use a different brand of gasoline or premium unleaded fuel NOTICE ECM01982 Do not use leaded gasoline Leaded gasoline can seriously damage the en gine Recommended engine oil YAMALUBE 4 or 4 stroke outboard motor oil Recomme...

Страница 22: ...ning complaints and require addition al fuel system maintenance EMU36881 Muddy or acidic water Yamaha strongly recommends that you have your dealer install the optional chromium plated water pump kit if you use the outboard motor in muddy or acidic water conditions However depending on the model it might not be required EMU36331 Anti fouling paint A clean hull improves boat performance The boat bo...

Страница 23: ...tandards have 75 lower emis sions than conventional carbureted two stroke engines These engines are equivalent to the U S EPA s 2006 standards for marine engines EMU40341 Two Stars Very Low Emission The two star label identifies engines that meet the Air Resources Board s Personal Watercraft and Outboard marine engine 2004 exhaust emission standards Engines meet ing these standards have 20 lower e...

Страница 24: ...ting these standards have 65 lower emissions than One Star Low Emission engines EMU33862 Four Stars Super Ultra Low Emission The four star label identifies engines that meet the Air Resources Board s Sterndrive and Inboard marine engine 2009 exhaust emission standards Personal Watercraft and Outboard marine engines may also comply with these standards Engines meeting these standards have 90 lower ...

Страница 25: ...els order from dealer 1 2 3 4 5 6 10 11 12 8 9 7 ZMU08073 1 Top cowling 2 Cowling lock lever 3 Power trim and tilt unit 4 Clamp bracket 5 Anode 6 Cooling water inlet 7 Propeller 8 Trim tab anode 9 Anti cavitation plate 10 Flushing device 11 Power trim and tilt switch 12 Fuse box U6EK71E0 book Page 18 Monday December 8 2014 10 28 AM ...

Страница 26: ... ZMU08074 1 Oil filler cap 2 Cowling lock lever 3 Fuel filter 4 Cooling water pilot hole 5 Drain screw 6 Gear oil drain screw 7 Cooling water inlet 8 Oil level plug 9 Oil dipstick U6EK71E0 book Page 19 Monday December 8 2014 10 28 AM ...

Страница 27: ...itch panel for use with binnacle type 5 Switch panel for use with binnacle type 6 Digital tachometer 7 Digital speedometer 8 Fuel management meter 9 Tachometer unit Square type 10 Tachometer unit Round type 11 Speedometer unit Square type 12 Speed fuel meter unit Square type 13 Speed fuel meter unit Round type 14 Fuel management meter unit Square type 15 Remote control transmitter 16 Receiver 17 T...

Страница 28: ...a Yamaha dealer If you have lost the remote control trans mitter consult your Yamaha dealer Keep the least 2 transmitters at all the time If you have lost both transmitters consult your Yamaha dealer TIP Since the receiver is programmed to rec ognize the internal code from this transmit ter only the security system setting can only be changed with this transmitter If the remote control transmitter...

Страница 29: ...unted on the remote control box EMU26191 Remote control lever Moving the lever forward from the neutral po sition engages forward gear Pulling the lever back from neutral engages reverse The en gine will continue to run at idle until the lever is moved about 35 a detent can be felt Moving the lever farther opens the throttle and the engine will begin to accelerate 1 Lock button 2 Unlock button Yam...

Страница 30: ...lever is in neutral The remote control lever will operate only when the neutral throttle lever is in the closed position EMU26234 Free accelerator To open the throttle without shifting into ei ther forward or reverse push the free accel erator button and move the remote control lever 1 Neutral 2 Forward 3 Reverse 4 Shift 5 Fully closed 6 Throttle 7 Fully open 1 Neutral 2 Forward 3 Reverse 4 Shift ...

Страница 31: ...e to the left or right as necessary EMU25925 Gear shift lever if equipped Move the gear shift lever forward to engage the forward gear or rearward to engage the reverse gear EMU25943 Throttle grip if equipped The throttle grip is on the tiller handle Turn the grip counterclockwise to increase speed and clockwise to decrease speed EMU25963 Throttle indicator if equipped The fuel consumption curve o...

Страница 32: ...hut off cord lanyard and clip The clip must be attached to the engine shut off switch for the engine to run The cord should be attached to a secure place on the operator s clothing or arm or leg Should the operator fall overboard or leave the helm the cord will pull out the clip stopping ignition to the engine This will prevent the boat from running away under power WARNING At tach the engine shut...

Страница 33: ...ton stops the engine when the button is pushed 1 Engine shut off cord lanyard 2 Clip 3 Engine shut off switch 1 Engine shut off cord lanyard 2 Clip 3 Engine shut off switch ZMU04565 1 2 3 1 Engine shut off cord lanyard 2 Clip 3 Engine shut off switch 1 Engine shut off cord lanyard 2 Clip 3 Engine shut off switch ON START OFF ON START OFF 1 2 3 ZMU05818 U6EK71E0 book Page 26 Monday December 8 2014 ...

Страница 34: ...matically to the on position EMU26113 Steering friction adjuster if equipped A friction device provides adjustable resis tance to the steering mechanism and can be set according to operator preference An ad juster lever is located on the bottom of the til ler handle bracket To increase resistance turn the lever to the port side A To decrease resistance turn the lever to the starboard side B WARNIN...

Страница 35: ...lt switch see pages 65 and 67 EMU26156 Power trim and tilt switch on bottom cowling The power trim and tilt switch is located on the side of the bottom cowling Pushing the switch up trims the outboard motor up and then tilts it up Pushing the switch down tilts the outboard motor down and trims it down When the switch is released the outboard motor will stop in its current po sition For instruction...

Страница 36: ...olling Press the switch to increase the trolling speed and press the switch to decrease the trolling speed TIP The trolling speed changes approximately 50 r min each time a switch is pressed If the trolling speed has been adjusted the engine returns to the normal trolling speed when the engine is stopped and restarted or when the engine speed exceeds ap proximately 3000 r min For instructions on u...

Страница 37: ...EMU26342 Tilt support lever for power trim and tilt model To keep the outboard motor in the tilted up position lock the tilt support lever to the clamp bracket NOTICE ECM00661 Do not use the tilt support lever or knob when trailering the boat The outboard motor could shake loose from the tilt sup port and fall If the motor cannot be trailered in the normal running position use an additional suppor...

Страница 38: ...d separate water from the fuel If wa ter separated from the fuel exceeds a specific volume the alert system will activate For fur ther information see page 47 EMU26305 Alert indicator if equipped If the engine develops a condition which is cause for alert the indicator lights up For de tails on how to read the alert indicator see page 46 1 Cowling lock lever 1 Flushing device 1 ZMU08080 1 ZMU08081...

Страница 39: ...ormation on reading the indicator see page 46 NOTICE ECM00053 Do not continue to run the engine if the overheat alert indicator is on Serious en gine damage will occur EMU41391 Digital tachometer The tachometer shows the engine speed and has the following functions All segments of the display will light momen tarily after the main switch is turned on and will return to normal thereafter EMU36051 T...

Страница 40: ...t and mode buttons for more than 1 second while the trip hours are displayed This resets the trip counter to 0 zero The total number of hours the engine has been run cannot be reset EMU26525 Low oil pressure alert indicator If oil pressure drops too low the alert indica tor will start to blink For further information see page 46 NOTICE ECM00023 Do not continue to run the engine if the low oil pres...

Страница 41: ...ght segments indicate the fuel level When all segments are showing the fuel tank is full The fuel level reading can be inaccurate due to the position of the sensor in the fuel tank and the attitude of the boat in the water Op eration with bow up trim or continuous turn ing can give false readings Do not adjust the selector switch for fuel sen sor Incorrectly setting the selector switch on the gaug...

Страница 42: ...Be sure the gauge is in the time mode 2 Press the set button the hour dis play will begin blinking 3 Press the mode button until the desired hour is displayed 4 Press the set button again the minute display will begin blinking 5 Press the mode button until the desired minute is displayed 6 Press the set button again to start the clock The clock operates on battery power Dis connecting the battery ...

Страница 43: ...ur period at the cur rent rate of engine operation The fuel flow meter displays gallons hour or liters hour according to operator prefer ence Select the desired units of measure ment by setting the selector switch on the back of the gauge during installation The fuel consumption meter and fuel econ omy meter will indicate the same unit of measurement 1 Fuel level alert segment 1 Low battery indica...

Страница 44: ...gauge points to fuel consumption meter fuel economy meter or twin engine speed syn chronizer EMU26762 Fuel consumption meter This gauge displays the total amount of fuel consumed since the gauge was last reset To reset the total fuel consumption meter to zero press the set and mode buttons at the same time EMU26772 Fuel economy This gauge displays the approximate dis tance per liter or gallon when...

Страница 45: ...gine speed r min between the port and starboard engines for reference purposes when syn chronizing the two engines speeds If the two engines speeds are not synchro nized while cruising adjusting trim angle or throttle can synchronize them If large differences in trim angle or throttle are needed to synchronize the engines consult your Yamaha dealer for adjustments to the throttle cables EMU26794 W...

Страница 46: ...y battery voltage display total hour trip hour display oil pressure dis play water detection alert engine trouble alert and periodic maintenance notification If the cooling water pressure sensor is in stalled the unit can also show the cooling water pressure display However even if the cooling water pressure sensor is not in stalled the cooling water pressure display can be shown by connecting an ...

Страница 47: ...e button EMU38623 Yamaha Security System information if equipped Turn the main switch to the on position the currently selected Yamaha Security Sys tem mode Lock Unlock will show on the display Unlock mode Lock mode 1 Tachometer 2 Water detection alert indicator 3 Engine trouble alert maintenance indicator 4 Trim meter 5 Multifunction display 6 Battery voltage 7 Cooling water engine temperature 8 ...

Страница 48: ...uantity is maintained consult your Yamaha dealer NOTICE ECM01602 Do not continue to run the engine if the low oil pressure alert device has activated Serious engine damage will occur EMU36222 Overheat alert If the engine temperature rises too high while cruising the overheat alert indicator will start to blink The engine speed will automatically decrease to about 2000 r min Stop the engine immedia...

Страница 49: ...in the water from the fuel filter Get back to the port soon and consult a Yamaha dealer immediately NOTICE ECM00911 Gasoline mixed with water could cause damage to the engine EMU36161 Engine trouble alert This indicator will blink if the engine malfunc tions while cruising Get back to the port soon and consult a Yamaha dealer immedi ately NOTICE ECM00921 In such an event the engine will not oper a...

Страница 50: ... trip display can be shown by connecting an optional sensor to the unit In addition if optional sensors are connected to the unit water surface temper ature display depth display and clock will also be available For the optional sensors consult your Yamaha dealer The speed fuel meter unit is available in round or square types Check your speed fuel meter unit type for operation information After th...

Страница 51: ...display depth display and clock will also be available For the optional sensors consult your Yamaha dealer After the main switch is first turned on all the displays come on as a test After a few sec onds the gauge will change to normal oper ation For more information see the operation man ual originally supplied with the meter EMU36251 6Y8 Multifunction fuel manage ment meters The fuel management ...

Страница 52: ...main switch is first turned on all the displays come on as a test After a few sec onds the gauge will change to normal oper ation For more information see the operation man ual originally supplied with the meter 1 Set button 2 Mode button 1 Fuel flow meter 2 Multifunction display 2 1 ZMU05438 1 2 ZMU05439 U6EK71E0 book Page 45 Monday December 8 2014 10 28 AM ...

Страница 53: ...r inlets Check trim angle to be sure that the cooling water inlet is submerged Check the cooling water inlet for clogging Dual engine drive users If the overheat alert system of one engine ac tivates the engine will slow down To switch off the alert activation on the engine not af fected by overheating turn off the main switch of the engine overheating If the alert system has activated stop the en...

Страница 54: ...t system of one en gine activates both engines will slow down and the buzzer will sound To switch off the alert activation on the engine not affected by low oil pressure turn off the main switch of the engine with the low oil pressure EMU43952 Water separator alert The outboard motor is equipped with a water separator alert system If water separated from the fuel exceeds a specific volume the aler...

Страница 55: ...ck the fuel filter If any water is found in the fuel consult a Yamaha dealer NOTICE ECM02341 Although the buzzer will stop when the en gine is started and the remote control le ver is moved to the forward or reverse position do not use the outboard motor Otherwise serious engine damage could occur ZMU07011 ZMU07012 ZMU07859 U6EK71E0 book Page 48 Monday December 8 2014 10 28 AM ...

Страница 56: ... engine boats mount the outboard motor on the cen terline keel line of the boat For twin engine boats mount the outboard motors equidis tant from the centerline Consult your Yamaha dealer or boat manufacturer for fur ther information on determining the proper mounting location EMU26936 Mounting height boat bottom The mounting height of your outboard motor affects its efficiency and reliability If ...

Страница 57: ...bstructions to the smooth flow of water such as the design or condition of the boat or ac cessories such as transom ladders or depth finder transducers can create air borne water spray while the boat is cruising If the outboard motor is oper ated continuously in the presence of air borne water spray enough water could enter the engine through the air intake opening in the top cowling to cause se v...

Страница 58: ... evenly TIP Run the engine in the water under load in gear with a propeller installed as follows For 10 hours for breaking in engine avoid extend ed idling rough water and crowded areas 1 For the first hour of operation Run the engine at varying speeds up to 2000 r min or approximately half throttle 2 For the second hour of operation Increase engine speed as much as nec essary to put the boat on p...

Страница 59: ... cowling lock levers and lift up the top cowling EMU36443 Fuel system WARNING EWM00061 Gasoline and its vapors are highly flamma ble and explosive Keep away from sparks cigarettes flames or other sources of ig nition WARNING EWM00911 Leaking fuel can result in fire or explosion Check for fuel leakage regularly If any fuel leakage is found the fuel sys tem must be repaired by a qualified me chanic ...

Страница 60: ...roughout the whole range with no binding or excessive free play Operate the throttle levers several times to make sure there is no hesitation in their travel Operation should be smooth over the complete range of motion and each le ver should return completely to the idle po sition Look for loose or damaged connections of the throttle and shift cables EMU36484 Engine shut off cord lanyard Inspect t...

Страница 61: ...se connector is not properly connected cooling water can leak out and the engine can overheat during operation ECM01802 EMU36965 Install cowling 1 Be sure that all cowling lock levers are released 2 Be sure that the rubber seal is seated all the way around the top cowling 3 Place the top cowling on the bottom cowling 4 Check to be sure the rubber seal is seat ed correctly between the top cowling a...

Страница 62: ... no one is near the outboard mo tor before performing this check 1 Check the power trim and tilt unit for any sign of oil leaks 2 Operate each of the power trim and tilt switches to check that all switches work 3 Tilt the outboard motor up and check that the trim and tilt rod is pushed out completely 4 Check that the trim and tilt rod is free of corrosion or other flaws 5 Tilt the outboard motor d...

Страница 63: ...s flames static electric discharge or other sources of ignition 5 If you use a portable container to store and dispense fuel only use a locally ap proved GASOLINE container 6 Touch the fuel nozzle to the filler opening or funnel to help prevent electrostatic sparks 7 Fill the fuel tank but do not overfill WARNING Do not overfill Otherwise fuel can expand and overflow if the temperature increases E...

Страница 64: ...d 1 If equipped with the Yamaha Security System If the lock mode of the Yamaha Security System is selected use the re mote control transmitter to select the un lock mode Short beep will sound twice when unlocking the Yamaha Security System For further information see page 21 TIP If you lost track of the current security mode press the lock or unlock button to reset the security system The signal t...

Страница 65: ...gain If the engine still fails to start see page 93 EMU42432 Electric start and remote control models WARNING EWM01842 Failure to attach the engine shut off cord could result in a runaway boat if operator is ejected Attach the engine shut off cord to a secure place on your clothing or your arm or leg while oper ating Do not attach the cord to clothing that could tear loose Do not route the cord wh...

Страница 66: ...correctly repeat the activating procedure 2 Place the remote control lever in neutral TIP The start in gear protection device prevents the engine from starting except when in neu tral 3 Attach the engine shut off cord to a se cure place on your clothing or your arm or leg Then install the clip on the other end of the cord into the engine shut off switch 4 Turn the main switch to on N ZMU04588 ZMU0...

Страница 67: ...anking return the main switch to on wait 10 seconds then crank the engine again ECM00193 EMU36511 Checks after starting engine EMU41361 Cooling water Check for a steady flow of water from the cooling water pilot hole A continuous flow of water from the cooling water pilot hole shows that the water pump is pumping water through the cooling water passages TIP When the engine is started there may be ...

Страница 68: ...erate properly Check that the engine stops when the main switch is turned to the off position Check that the engine stops when the clip is pulled from the engine shut off switch Check that the engine cannot be started with the clip removed from the engine shut off switch EMU33493 Shifting WARNING EWM00181 Before shifting make sure there are no swimmers or obstacles in the water near you NOTICE ECM...

Страница 69: ...eu tral 1 Close the throttle so that the engine slows to idle speed 2 After the engine is at idle speed in gear move the remote control lever gear shift lever firmly and crisply into the neutral position U6EK71E0 book Page 62 Monday December 8 2014 10 28 AM ...

Страница 70: ... separate braking system Water resistance stops it af ter the throttle lever is moved back to idle The stopping distance varies depending on gross weight water surface conditions and wind direction EMU30881 Trolling EMU30891 Adjusting trolling speed The trolling speed on outboard motors equipped with the variable trolling RPM switches can be adjusted approximately 50 r min with each press of a swi...

Страница 71: ...eed is not recommended EMU42441 Procedure 1 Push and hold the engine stop button or turn the main switch to off 2 After stopping the engine disconnect the fuel line if there is a fuel joint on the outboard motor 3 Tighten the air vent screw on the fuel tank cap if equipped 4 Remove the key if the boat will be left un attended 5 If equipped with the Yamaha Security System When you leave your boat s...

Страница 72: ...ater Correct trim angle will help im prove performance and fuel economy while reducing strain on the engine Correct trim angle depends upon the combination of boat engine and propeller Correct trim is also affected by variables such as the load in the boat sea conditions and running speed EMU27889 Adjusting trim angle Power trim and tilt WARNING EWM00754 Be sure all people are clear of the out boa...

Страница 73: ...teer to one side or the other Compen sate for this as you steer When the bow of the boat is down it is easier to accelerate from a standing start onto plane Bow Up Too much trim out puts the bow of the boat too high in the water Performance and econ omy are decreased because the hull of the boat is pushing the water and there is more air drag Excessive trim out can also cause the propeller to vent...

Страница 74: ...e duce salt corrosion WARNING EWM00223 Make sure that no one is near the out board motor when tilting the outboard motor up or down Otherwise body parts could be crushed between the outboard motor and the clamp bracket WARNING EWM00251 Leaking fuel is a fire hazard If there is a fuel joint on the outboard motor discon nect the fuel line or close the fuel cock if the engine will be tilted for more ...

Страница 75: ...o support it with the tilt support knob or tilt support lever Otherwise the out board motor could fall back down suddenly if oil in the power trim and tilt unit or in the power tilt unit loses pres 1 Power trim and tilt switch N ZMU07382 ZMU07848 UP 1 1 Power trim and tilt switch 1 Power trim and tilt switch 1 Power trim and tilt switch ZMU07850 UP 1 1 UP ZMU08096 U6EK71E0 book Page 68 Monday Dece...

Страница 76: ...642 EMU42702 Procedure for tilting down 1 Push the power trim and tilt switch up until the outboard motor is support ed by the tilt rod and the tilt support lever becomes free 2 Release the tilt support lever 3 Push the power trim and tilt switch down to lower the outboard motor to the desired position 1 Tilt support lever 1 Tilt support lever 1 ZMU08097 1 ZMU08099 1 Power trim and tilt switch 1 P...

Страница 77: ...32914 Procedure for power trim and tilt models 1 Place the remote control lever gear shift lever in neutral 2 Slightly tilt the outboard motor up to the desired position using the power trim and tilt switch WARNING Using the power trim and tilt switch on the bot tom cowling while the boat is moving or engine is on could increase the risk of falling overboard and could distract the operator increas...

Страница 78: ... rinse the exte rior of the outboard motor with fresh water Operating in water containing mud sand silt debris or vegetation Mud sand silt debris and vegetation in the water may restrict water flow into the cooling water inlet covers or clog internal water pas sages Check and clean the cooling water in let covers frequently when operating in these conditions Flush the engine with clean fresh water...

Страница 79: ...ance in this po sition then trailer the outboard motor in the tilt position using a motor support device such as a transom saver bar Consult your Yamaha dealer for further details When the outboard motor is tilted prolonged time for mooring or trailering the boat close the fuel valve EMU44930 Storing outboard motor When storing your Yamaha outboard motor for prolonged periods of time 2 months or l...

Страница 80: ...boat disconnect the fuel line from the joint or close the fuel valve 2 Wash the exterior of the outboard motor using fresh water NOTICE Do not spray water into the air intake ECM01841 For further information see page 75 3 Remove the top cowling and propeller 4 Install the flushing attachment over the cooling water inlet and then turn on the water supply NOTICE Do not run the engine without supplyi...

Страница 81: ...cowling and propeller 9 Drain the cooling water completely out of the outboard motor Clean the exterior of the outboard motor thoroughly EMU41321 Draining the gasoline from the vapor sep arator Gasoline in the vapor separator must be drained before storing the outboard motor Have a Yamaha dealer drain the gasoline from the vapor separator EMU41072 Lubrication 1 Change the gear oil For instructions...

Страница 82: ...s completely out of the water will achieve better results EMU44342 Cleaning the outboard motor When cleaning the outboard motor the top cowling must be installed 1 Wash the exterior of the outboard motor using fresh water NOTICE Do not spray water into the air intake ECM01841 2 Drain the cooling water completely out of the outboard motor Clean the body thoroughly EMU28462 Checking painted surface ...

Страница 83: ...ement parts are necessary use only genuine Yamaha parts or parts of equivalent design and quality Any part of inferior quality may malfunction and the resulting loss of control could endanger the operator and pas sengers Yamaha genuine parts and acces sories are available from your Yamaha dealer EMU34152 Severe operating conditions Severe operating conditions involve one or more of the following t...

Страница 84: ...e engine should be flushed with clean water after each use The symbol indicates the check ups which you may carry out yourself The symbol indicates work to be carried out by your Yamaha dealer Item Actions Initial Every Page 20 hours 3 months 100 hours 1 year 300 hours 3 years 500 hours 5 years Anode s external Inspection or re placement as nec essary 90 Anode s internal 1 Inspection or re placeme...

Страница 85: ...bracket bolt through tube Inspection and greasing Impeller water pump housing Inspection or re placement as nec essary Impeller water pump housing Replacement Power trim and tilt unit Inspection 55 Propeller propeller nut cotter pin Inspection or re placement as nec essary 87 PCV Pressure Control Valve Inspection or re placement as nec essary Shift link shift ca ble Inspection adjust ment or repla...

Страница 86: ...le Inspection 60 Throttle link throt tle cable Inspection adjust ment or replace ment as necessary Thermostat Inspection or re placement as nec essary Timing belt Inspection or re placement as nec essary Valve clearance Inspection and ad justment Cooling water inlet Inspection 18 Main switch stop switch Inspection or re placement as nec essary Wire harness con nections wire cou pler connections In...

Страница 87: ... EMU46080 Maintenance chart 2 Item Actions Every Page 1000 hours Exhaust guide ex haust manifold Inspection or re placement as nec essary Timing belt Replacement U6EK71E0 book Page 80 Monday December 8 2014 10 28 AM ...

Страница 88: ...Maintenance 81 EMU28945 Greasing Yamaha grease A water resistant grease Yamaha grease D corrosion resistant grease for propeller shaft ZMU08103 U6EK71E0 book Page 81 Monday December 8 2014 10 28 AM ...

Страница 89: ...to slowly break down and erode To remove the spark plug 1 Remove the cover 2 F115B FL115B F115B1 FL115B1 Re move the spark plug cap from the spark plug 3 F130A F130A1 Remove the bolt that is securing the ignition coil and then re move the ignition coil NOTICE Do not use any tools to remove or install the ignition coil Otherwise the ignition coil coupler could be damaged ECM02331 4 Remove the spark...

Страница 90: ...he specified torque TIP If a torque wrench is not available when you are reinstalling a spark plug a good estimate of the correct torque is 1 12 turn past finger tight When you are installing a new spark plug a good estimate of the correct torque is 1 2 turn past finger tight 3 F115B FL115B F115B1 FL115B1 In stall the spark plug cap 4 F130A F130A1 Install the ignition coil and then tighten the bol...

Страница 91: ... WARNING EWM00761 Avoid draining the engine oil immediate ly after stopping the engine The oil is hot and should be handled with care to avoid burns Be sure the outboard motor is securely fastened to the transom or a stable stand NOTICE ECM01711 Change the engine oil after the first 20 hours of operation or 3 months and every 100 hours or at 1 year intervals thereafter Otherwise the engine will we...

Страница 92: ...e wrench is not available when you are installing the drain screw finger tighten the screw just until the gasket comes into contact with the surface of the drain hole Then tighten 1 4 to 1 2 turn more Tighten the drain screw to the correct torque with a torque wrench as soon as possible 8 Add the correct amount of oil through the filler hole Put back the filler cap and the dipstick NOTICE Overfill...

Страница 93: ...ntinued operation with a problem could cause severe engine damage Consult your Yamaha dealer if the problem cannot be located and corrected ECM01623 14 Install the top cowling 15 Dispose of used oil according to local regulations TIP For more information on the disposal of used oil consult your Yamaha dealer Change the oil more often when operating the engine under adverse conditions such as exten...

Страница 94: ... wood block between the anti cavi tation plate and the propeller to prevent the propeller from turning Checkpoints Check each of the propeller blades for ero sion from cavitation or ventilation or other damage Check the propeller shaft for damage Check the splines for wear or damage Check for fish line tangled around the pro peller shaft Check the propeller shaft oil seal for dam age EMU42632 Remo...

Страница 95: ...eller on the propeller shaft NOTICE Make sure to install the thrust washer before in stalling the propeller Otherwise the lower case and propeller boss could be damaged ECM01882 3 Install the spacer washer and propeller nut Tighten the propeller nut to the specified torque 4 Align the propeller nut slot with the pro peller shaft hole Insert a new cotter pin in the hole and bend the cotter pin ends...

Страница 96: ...ar case 3 Remove the gear oil drain screw and gasket The screw is magnetic so a small quantity of metal particles on the end of the screw is normal Simply remove them NOTICE If there is an excessive quantity of metal particles on the magnetic gear oil drain screw this can indicate lower unit problem Con sult your Yamaha dealer ECM01901 TIP Always use new gaskets Do not reuse the re moved gaskets 4...

Страница 97: ...nodes periodically Remove scales from the surfaces of the anodes Consult a Yamaha dealer for replacement of external anodes NOTICE ECM00721 Do not paint anodes as this would render them ineffective Recommended gear oil YAMALUBE outboard gear oil or Hyp oid gear oil Recommended gear oil grade SAE 90 API GL 4 SAE 80W API GL 5 SAE 90 API GL 5 Gear oil quantity F115BET 0 760 L 0 803 US qt 0 669 Imp qt...

Страница 98: ...electrolyte level 2 Check the battery s charge If your boat is equipped with the digital speedome ter the voltmeter and low battery alert functions will help you monitor the bat tery s charge If the battery needs charg ing consult your Yamaha dealer 3 Check the battery connections They should be clean secure and covered by an insulating cover WARNING Bad connections can produce shorting or arcing ...

Страница 99: ...l ways disconnect all negative cables first to avoid a short circuit and dam age to the electrical system ECM01941 3 Disconnect the positive cable s and re move the battery from the boat 4 Clean maintain and store the battery according to the manufacturer s instruc tions EMU38661 Storing the battery When storing your Yamaha outboard motor for prolonged periods of time 2 months or longer remove the...

Страница 100: ...ol transmitter registered with the receiver Q Has the battery cell of the remote control transmitter discharged A Operate from spare remote control trans mitter or replace battery cell by a Yamaha dealer Q Are battery connections loose or corrod ed A Tighten battery cables and clean battery terminals Q Is battery capacity weak or low A Check battery condition Use battery of recommended capacity St...

Страница 101: ...rk plug s Clean or replace with recommended type Q Is fuel system obstructed A Check for pinched or kinked fuel line or other obstructions in fuel system Q Is fuel contaminated or stale A Fill tank with clean fresh fuel Q Is fuel filter clogged A Clean or replace filter Q Have ignition parts failed A Have serviced by a Yamaha dealer Q Has alert system activated A Find and correct cause of alert Q ...

Страница 102: ... Q Is there excess water in fuel filter cup A Drain filter cup Engine power loss Q Is propeller damaged A Have propeller repaired or replaced Q Is propeller pitch or diameter incorrect A Install correct propeller to operate out board at its recommended speed r min range Q Is trim angle incorrect A Adjust trim angle to achieve most efficient operation Q Is motor mounted at incorrect height on trans...

Страница 103: ...e of spark plug incorrect A Inspect spark plug and replace it with rec ommended type Q Is engine not responding properly to shift lever position A Have serviced by a Yamaha dealer Engine vibrates excessively Q Is propeller damaged A Have propeller repaired or replaced Q Is propeller shaft damaged A Have serviced by a Yamaha dealer Q Are weeds or other foreign matter tangled on propeller A Remove a...

Страница 104: ...ngines be running with one in neutral gear if possible EMU44922 Replacing fuse WARNING EWM00632 Substituting an incorrect fuse or a piece of wire could allow excessive current flow This could cause electric system damage and a fire hazard If a fuse has blown replace the fuse accord ing to the following procedure 1 Turn the main switch to the off position 2 Remove the fuse box cover 3 When replacin...

Страница 105: ... the power trim and tilt unit the outboard mo tor can be tilted manually 1 Stop the engine 2 Loosen the manual valve screw by turn ing it counterclockwise until it stops 3 Tilt the outboard motor up manually to the desired position and then tighten the manual valve screw by turning it clock wise EMU44991 Water separator alert is activated af ter leaving port WARNING EWM01501 Gasoline is highly fla...

Страница 106: ...ly or replacement could result in a fuel leak which could result in a fire or explosion hazard If the water separator alert indicator blinks or the buzzer sounds intermittently perform the following procedure TIP The buzzer sounds only when the remote control lever is placed in neutral 1 Stop the engine 2 Remove the top cowling 3 Disconnect the water detection switch coupler NOTICE Be careful not ...

Страница 107: ...s orig inal position and then install the filter cup onto the filter housing NOTICE Be careful not to twist the water detec tion switch lead when screwing the fil ter cup onto the filter housing ECM01971 9 Fit the fuel filter into its holder and then fasten the hoses with the hose holder 10 Install the cover 1 Water detection switch coupler 1 Cover 1 Holder 2 Fuel filter 1 ZMU08123 1 ZMU08139 1 2 ...

Страница 108: ...ck the outboard motor NOTICE Although the buzzer will stop when the engine is started and the remote control lever is moved to the forward or reverse posi tion do not use the outboard motor Otherwise serious engine damage could occur ECM02391 EMU33502 Treatment of submerged motor If the outboard motor is submerged immedi ately take it to a Yamaha dealer Otherwise some corrosion may begin almost im...

Страница 109: ...d date label 5 Components diagram 18 Control functions checking 53 Cooling water 60 Cowling installing 54 Cowling lock lever 30 D Digital speedometer 34 Digital tachometer 32 Draining the gasoline from the vapor separator 74 E EC Declaration of Conformity DoC 4 Electric shock 1 Emergency equipment 15 Emergency running single engine in an 97 Emergency temporary action in 96 Emission control informa...

Страница 110: ...r 15 N Neutral interlock trigger 23 Neutral throttle lever 23 O Operating engine 56 Operating in salt water or other conditions 71 Outboard motor checking 54 Outboard motor disposal requirements 15 Outboard motor painted surface checking 75 Outboard motor safety 1 Outboard motor serial number 4 Overheat alert 41 46 Overheat alert indicator 32 33 Overloading 2 P Passenger training 3 Passengers 2 Pe...

Страница 111: ...e grip if equipped 24 Throttle indicator if equipped 24 Tiller handle if equipped 24 Tilt support lever 30 Tilting up and down 67 Top cowling removing 52 Transporting and storing outboard motor 72 Trim meter 33 Trim tab with anode 29 Trimming outboard motor 65 Trip meter 35 Trolling 63 Troubleshooting 93 Twin engine speed synchronizer 38 V Variable trolling RPM switches if equipped 29 Voltmeter 35...

Страница 112: ...Printed on recycled paper Printed in Japan January 2015 1 0 1 CR U6EK71E0 book Page 1 Monday December 8 2014 10 28 AM ...

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