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PERIODIC MAINTENANCE AND ADJUSTMENT

6-20

EAUM2930

Replacing a headlight bulb

If a headlight bulb burns out, replace it
as follows.

1. Place the scooter on the center-

stand.

2. Remove cowling A. (See page

6-6.)

3. Unhook the headlight bulb holder,

and then remove the burnt out
bulb.

4. Place a new bulb into position, and

then secure it with the bulb holder.

5. Install the cowling.
6. Have a Yamaha dealer adjust the

headlight beam if necessary.

EAU24133

Replacing the tail/brake light
bulb

1. Remove the tail/brake light lens by

removing the screws.

2. Remove the burnt-out bulb by

pushing it in and turning it counter-
clockwise.

3. Insert a new bulb into the socket,

push it in, and then turn it clock-
wise until it stops.

4. Install the lens by installing the

screws.

NOTICE:

Do not over-

tighten the screws, otherwise
the lens may break.

[ECA10681]

1. Unhook.

2. Headlight bulb

3. Headlight bulb holder

ZAUM0901

1. Screw

ZAUM0573

1. Tail/brake light bulb

ZAUM0904

U2DWE0E0.book Page 20 Thursday, December 20, 2012 6:07 PM

Содержание CW50E

Страница 1: ...PANTONE285C CW50E OWNER S MANUAL 2DW F8199 E0 Read this manual carefully before operating this vehicle English E ...

Страница 2: ...EAU46090 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold U2DWE0E0 book Page 1 Thursday December 20 2012 6 07 PM ...

Страница 3: ...n addition the many tips given in this manual will help keep your scooter in the best possible condition If you have any fur ther questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent pro...

Страница 4: ...ial personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING NOT...

Страница 5: ...MANUAL 2012 by MBK INDUSTRIE 1st edition December 2012 All rights reserved Any reprinting or unauthorized use without the written permission of MBK INDUSTRIE is expressly prohibited Printed in France U2DWE0E0 book Page 2 Thursday December 20 2012 6 07 PM ...

Страница 6: ...r the emission control system 6 2 General maintenance and lubrication chart 6 3 Removing and installing the cowling and panels 6 6 Checking the spark plug 6 7 Final transmission oil 6 8 Cleaning the air filter element 6 9 Adjusting the carburetor 6 10 Checking the throttle grip free play 6 10 Tires 6 10 Panel wheels 6 12 Adjusting the front and rear brake lever free play 6 13 Checking the front an...

Страница 7: ...TABLE OF CONTENTS SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numbers 9 1 U2DWE0E0 book Page 2 Thursday December 20 2012 6 07 PM ...

Страница 8: ...ach time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage See page 4 1 for a list of pre operation checks This scooter is designed to carry the operator and a passenger TIP Although this scooter is designed to carry a passenger always comply with the local regulations ...

Страница 9: ...in tain control of the scooter The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs This scooter is designed for on road use only It is not suitable ...

Страница 10: ...ty of an accident use extreme caution when adding cargo or accesso ries to your scooter Use extra care when riding a scooter that has added cargo or accessories Here along with the information about accessories be low are some general guidelines to fol low if loading cargo to your scooter The total weight of the operator pas senger accessories and cargo must not exceed the maximum load limit Opera...

Страница 11: ...elines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the perfor mance of your scooter Carefully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance limit sus pension travel steering travel or control operation or obscure lights or reflect...

Страница 12: ...reak Choose the location for the straps carefully so the straps will not rub against painted surfaces during transport The suspension should be com pressed somewhat by the tie downs if possible so that the scooter will not bounce excessive ly during transport EAUT2031 Further safe riding points Make sure to signal clearly when making turns Braking can be extremely difficult on a wet road Avoid har...

Страница 13: ... helmet gloves trousers tapered around the cuff and ankle so they do not flap and a bright colored jacket Do not carry too much luggage on the scooter An overloaded scoot er is unstable U2DWE0E0 book Page 6 Thursday December 20 2012 6 07 PM ...

Страница 14: ...nit page 3 2 3 Left handlebar switches page 3 3 4 Kickstarter page 3 7 5 Air filter element page 6 9 6 Final transmission oil filler cap page 6 8 7 Final transmission oil drain bolt page 6 8 8 Centerstand page 6 15 9 Battery fuse page 6 17 6 19 U2DWE0E0 book Page 1 Thursday December 20 2012 6 07 PM ...

Страница 15: ...e 5 2 2 Oil tank cap page 3 7 3 Fuel tank cap page 3 5 4 Throttle grip page 6 10 5 Front brake lever page 3 4 6 Luggage hook page 3 9 7 Anti theft device housing page 3 9 8 Securing bracket page 3 8 U2DWE0E0 book Page 2 Thursday December 20 2012 6 07 PM ...

Страница 16: ...be removed WARNING EWA10061 Never turn the key to or while the vehicle is moving Other wise the electrical systems will be switched off which may result in loss of control or an accident EAU10670 CHECK The 2 stroke engine oil level warning light should come on See page 3 2 EAU10684 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Turn th...

Страница 17: ... tank with Ya malube 2 or equivalent 2 stroke engine oil of either JASO grade FC or ISO grades EG C or EG D The warning light should go off after the 2 stroke en gine oil tank has been refilled TIP If the warning light does not come on when the key is in the position or does not go off after the 2 stroke en gine oil tank has been refilled have a Yamaha dealer check the electrical cir cuit NOTICE E...

Страница 18: ...uel remain in the fuel tank If this occurs refuel as soon as possible EAU1234B Handlebar switches Left EAU12400 Dimmer switch Set this switch to for the high beam and to for the low beam EAU12460 Turn signal switch To signal a right hand turn push this switch to To signal a left hand turn push this switch to When re leased the switch returns to the center position To cancel the turn signal lights ...

Страница 19: ...ight side of the handlebar To apply the front brake pull this lever toward the throttle grip EAU12951 Rear brake lever The rear brake lever is located on the left side of the handlebar To apply the rear brake pull this lever toward the handlebar grip 1 Front brake lever 1 ZAUM0791 1 Rear brake lever 1 ZAUM0085 U2DWE0E0 book Page 4 Thursday December 20 2012 6 07 PM ...

Страница 20: ... hazard EAU13212 Fuel Make sure there is sufficient gasoline in the tank WARNING EWA10881 Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury when refueling follow these instructions 1 Before refueling turn off the en gine and be sure that no one is sit ting on the vehicle Never refuel while smoking or while in the vi cinity of sparks...

Страница 21: ...se a gasoline of a different brand Use of unleaded fuel will extend spark plug life and reduce maintenance costs EAU13433 Catalytic converter This model is equipped with a catalytic converter in the exhaust system WARNING EWA10862 The exhaust system is hot after op eration To prevent a fire hazard or burns Do not park the vehicle near possible fire hazards such as grass or other materials that eas...

Страница 22: ... oil tank Add the recommended 2 stroke engine oil as necessary NOTICE ECA16670 Make sure that the 2 stroke engine oil tank cap is properly installed EAUS1050 Kickstarter To start the engine push the kickstarter down lightly with your foot until the gears engage and then push it down smoothly but forcefully Recommended oil See page 8 1 Oil quantity 1 10 L 1 16 US qt 0 97 Imp qt 1 Kickstarter 1 ZAUM...

Страница 23: ... or cable before riding otherwise the scooter may overturn causing damage or in jury EAU13932 Seat To open the seat 1 Place the scooter on the center stand 2 Insert the key into the main switch and then turn it counterclockwise to OPEN TIP Do not push inward when turning the key 3 Fold the seat up To close the seat 1 Fold the seat down and then push it down to lock it in place 2 Remove the key fro...

Страница 24: ...age 3 8 for seat opening and closing proce dures TIP Some anti theft devices cannot fit into the housing due to their size or shape EAUT1072 Luggage hook WARNING EWAT1031 Do not exceed the load limit of 3 kg 6 6 lb for the luggage hook Do not exceed the maximum load of 185 kg 408 lb for the ve hicle 1 Anti theft device housing 1 ZAUM0561 1 Luggage hook 1 ZAUM0562 U2DWE0E0 book Page 9 Thursday Dece...

Страница 25: ...icle check the following points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage 3 5 2 stroke engine oil Check oil level in oil tank If necessary add recommended oil to specified level Check vehicle for oil leakage 3 7 Final transmission oil Check vehicle for oil leakage 6 8 Front brake Check operation Lubricate cable if necessary Check lever free...

Страница 26: ...oting points if necessary 6 15 Centerstand Make sure that operation is smooth Lubricate pivot if necessary 6 15 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary Battery Check fluid level Fill with distilled water if necessary 6 17 ITEM CHECKS PAGE U2DWE0E0 book Page 2 ...

Страница 27: ...e page 5 3 for engine break in in structions prior to operating the ve hicle for the first time 1 Turn the key to and when the oil level warning light comes on turn the key to NOTICE ECA10240 If the oil level warning light does not come on have a Yamaha dealer check the electrical circuit 2 Close the throttle completely 3 While applying the front or rear brake start the engine by pushing the kicks...

Страница 28: ... the speed turn the throttle grip in direction a To reduce the speed turn the throt tle grip in direction b EAU16793 Braking WARNING EWA10300 Avoid braking hard or suddenly especially when leaning over to one side otherwise the scooter may skid or overturn Railroad crossings streetcar rails iron plates on road con struction sites and manhole covers become extremely slip pery when wet Therefore slo...

Страница 29: ...00 km 600 mi For this reason you should read the follow ing material carefully Since the engine is brand new do not put an excessive load on it for the first 1000 km 600 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAUM2...

Страница 30: ...amaha dealer check the vehicle EAU17213 Parking When parking stop the engine and then remove the key from the main switch WARNING EWA10311 Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and ...

Страница 31: ...performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 1 3 for more in formation about carbon monox ide WARNING EWA15460 Brake discs calipers dr...

Страница 32: ... with an asterisk should be performed by a Yamaha dealer as they require special tools data and technical skills EAU46920 Periodic maintenance chart for the emission control system NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 6000 km 3500 mi 12000 km 7000 mi 18000 km 10500 mi 24000 km 14000 mi 1 Fuel line Check fuel and vacuum hoses for cracks or damage 2 Spark plu...

Страница 33: ... brake Check operation and adjust brake lever free play Replace brake shoes Whenever worn to the limit 4 Rear brake Check operation and adjust brake lever free play Replace brake shoes Whenever worn to the limit 5 Wheels Check runout and for damage 6 Tires Check tread depth and for dam age Replace if necessary Check air pressure Correct if necessary 7 Wheel bearings Check bearing for looseness or ...

Страница 34: ...ation and shock ab sorber for oil leakage 15 Autolube pump Check operation Bleed if necessary 16 Final transmission oil Check vehicle for oil leakage Change 17 V belt Replace Every 10000 km 6000 mi 18 Front and rear brake switches Check operation 19 Moving parts and cables Lubricate 20 Throttle grip Check operation Check throttle grip free play and adjust if necessary Lubricate cable and grip hous...

Страница 35: ... riding in unusually wet or dusty areas 21 Lights signals and switches Check operation Adjust headlight beam NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 6000 km 3500 mi 12000 km 7000 mi 18000 km 10500 mi 24000 km 14000 mi U2DWE0E0 book Page 5 Thursday December 20 2012 6 07 PM ...

Страница 36: ...stall the cowling Place the cowling in the original posi tion and then install the screws EAU19272 Panel A To remove the panel Remove the screw and then pull out ward on the areas shown To install the panel Place the panel in the original position and then install the screw EAU19210 Panel B To remove the panel Remove the screws and then take the panel off To install the panel Place the panel in th...

Страница 37: ...tempt to diagnose such problems yourself Instead have a Yamaha dealer check the vehicle If the spark plug shows signs of elec trode erosion and excessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification Clean the surface of the spark plug gasket and its mating s...

Страница 38: ...ransmission oil drain bolt and its gasket to drain the oil from the final transmission case 6 Install the final transmission oil drain bolt and its new gasket and then tighten the bolt to the speci fied torque 7 Refill with the specified amount of the recommended final transmis sion oil WARNING Make sure that no foreign material enters the final transmission case Make sure that no oil gets on the ...

Страница 39: ...31 NOTICE To avoid dam aging the foam material handle it gently and carefully and do not twist or wring it ECA10511 3 Apply oil of the recommended type to the entire surface of the ele ment and then squeeze the ex cess oil out TIP The air filter element should be wet but not dripping 4 Insert the element into the air filter case NOTICE Make sure that the air filter element is properly seated in th...

Страница 40: ...edge of the throttle grip Periodi cally check the throttle grip free play and if necessary have a Yamaha deal er adjust it EAU21876 Tires Tires are the only contact between the vehicle and the road Safety in all con ditions of riding depends on a relatively small area of road contact Therefore it is essential to maintain the tires in good condition at all times and replace them at the appropriate ...

Страница 41: ...ction The tires must be checked before each ride If the center tread depth reaches the specified limit if the tire has a nail or glass fragments in it or if the sidewall is cracked have a Yamaha dealer re place the tire immediately TIP The tire tread depth limits may differ from country to country Always comply with the local regulations Tire air pressure measured on cold tires 0 90 kg 0 198 lb Fr...

Страница 42: ...a Yamaha dealer who has the necessary professional knowl edge and experience to do so Ride at moderate speeds after changing a tire since the tire surface must first be broken in for it to develop its optimal characteristics EAUM2950 Panel wheels To maximize the performance durabil ity and safe operation of your vehicle note the following points regarding the specified wheels The wheel rims should...

Страница 43: ... shoe plate in direction a To decrease the brake lever free play turn the adjusting nut in direction b Front Rear WARNING EWA10650 If proper adjustment cannot be ob tained as described have a Yamaha dealer make this adjustment 1 Front brake lever free play 1 Rear brake lever free play 1 ZAUM0107 1 ZAUM0108 Front brake lever free play 5 0 10 0 mm 0 20 0 39 in Rear brake lever free play 5 0 10 0 mm ...

Страница 44: ...ler replace the brake shoes as a set EAU50800 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride and the ca bles and cable ends should be lubricat ed if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or replace it WARNING Damage to the outer housing of cables may result in ...

Страница 45: ...ervals specified in the periodic main tenance and lubrication chart EAU23192 Checking and lubricating the centerstand The operation of the centerstand should be checked before each ride and the pivots and metal to metal con tact surfaces should be lubricated if necessary WARNING EWA11301 If the centerstand does not move up and down smoothly have a Yamaha dealer check or repair it Otherwise the cen...

Страница 46: ...e the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling over EWA10751 2 While applying the front brake push down hard on the handlebars several times to check if the front fork compresses and rebounds smoothly NOTICE ECA10590 If any damage is found or the front fork does not operate smoothly have...

Страница 47: ...e steering EAU23291 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings EAUM1404 Battery A poorly maintained battery will corrode and discharge quickly The electrolyte level bat...

Страница 48: ...prompt medical attention Batteries produce explosive hy drogen gas Therefore keep sparks flames cigarettes etc away from the battery and pro vide sufficient ventilation when charging it in an enclosed space KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN 5 Check and if necessary tighten the battery lead connections and correct the breather hose routing To store the battery 1 If the scoot...

Страница 49: ...older is located behind panel B See page 6 6 If the fuse is blown replace it as fol lows 1 Turn the key to and turn off all electrical circuits 2 Remove the blown fuse and then install a new fuse of the specified amperage WARNING Do not use a fuse of a higher amperage rating than recommended to avoid causing extensive dam age to the electrical system and possibly a fire EWA15131 3 Turn the key to ...

Страница 50: ... the headlight beam if necessary EAU24133 Replacing the tail brake light bulb 1 Remove the tail brake light lens by removing the screws 2 Remove the burnt out bulb by pushing it in and turning it counter clockwise 3 Insert a new bulb into the socket push it in and then turn it clock wise until it stops 4 Install the lens by installing the screws NOTICE Do not over tighten the screws otherwise the ...

Страница 51: ...e poor starting and loss of power The following troubleshooting chart represents a quick and easy procedure for checking these vital systems your self However should your scooter re quire any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the scooter prop erly Use only genuine Yamaha replace ment parts Imitation parts may loo...

Страница 52: ...mpression There is no compression The engine does not start Have a Yamaha dealer check the vehicle Have a Yamaha dealer check the vehicle Remove the spark plug and check the electrodes 2 Ignition Wet Dry Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the vehicle The engine does not start Check the compression Open the throttle halfway ...

Страница 53: ...fler outlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug cap are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets and wheel axles Always rinse the dirt and de...

Страница 54: ...d then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on the roads during winter are extremely cor rosive in combination with water carry...

Страница 55: ...storing or covering it WARNING EWA10942 Contaminants on the brakes or tires can cause loss of control Make sure that there is no oil or wax on the brakes or tires If necessary clean the brake discs and brake linings with a regular brake disc cleaner or ac etone and wash the tires with warm water and a mild deter gent Before operating the scooter test its braking performance and cornering behavior ...

Страница 56: ...plug b Pour a teaspoonful of engine oil into the spark plug bore c Install the spark plug cap onto the spark plug and then place the spark plug on the cylinder head so that the electrodes are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder wall with oil WARNING To prevent dam age or injury from sparking make ...

Страница 57: ...OTER CARE AND STORAGE 7 5 7 C 90 F For more information on storing the battery see page 6 17 TIP Make any necessary repairs before storing the scooter U2DWE0E0 book Page 5 Thursday December 20 2012 6 07 PM ...

Страница 58: ...smission oil Type SAE 10W 30 type SE motor oil Quantity 0 11 L 0 12 US qt 0 10 Imp qt Air filter Air filter element Wet element Fuel Recommended fuel Premium unleaded gasoline only Fuel tank capacity 5 3 L 1 40 US gal 1 17 Imp gal Fuel reserve amount 0 7 L 0 18 US gal 0 15 Imp gal Carburetor Type quantity PY 12 x 1 Spark plug s Manufacturer model NGK BR8HS Spark plug gap 0 6 0 7 mm 0 024 0 028 in ...

Страница 59: ... suspension Type Telescopic fork Spring shock absorber type Coil spring oil damper Wheel travel 70 0 mm 2 76 in Rear suspension Type Unit swing Spring shock absorber type Coil spring oil damper Wheel travel 60 0 mm 2 36 in Electrical system Ignition system DC CDI Charging system AC magneto Battery Model CB4 LB GS YB4L B YUASA Voltage capacity 12 V 4 0 Ah Headlight Bulb type Incandescence Bulb volt...

Страница 60: ...umber The vehicle identification number is stamped into the frame TIP The vehicle identification number is used to identify your vehicle and may be used to register it with the licensing authority in your area EAU26490 Model label The model label is affixed to the bottom of the seat See page 3 8 Record the information on this label in the space provided This information will be need ed when orderi...

Страница 61: ...ght 3 2 Horn switch 3 4 I Identification numbers 9 1 Indicator lights and warning lights 3 2 K Kickstarter 3 7 L Luggage hook 3 9 M Main switch steering lock 3 1 Maintenance and lubrication periodic 6 3 Maintenance emission control system 6 2 Matte color caution 7 1 Model label 9 1 O Oil level warning light 3 2 P Parking 5 4 Part locations 2 1 S Safe riding points 1 5 Safety information 1 1 Seat 3...

Страница 62: ...A5 yoko_Blank fm Page 1 Thursday December 8 2011 2 18 PM ...

Страница 63: ...A5 yoko_Blank fm Page 1 Thursday December 8 2011 2 18 PM ...

Страница 64: ...PRINTED IN FRANCE 2013 01 E PANTONE285C MBK Industrie Z I de Rouvroy 02100 Saint Quentin ...

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