CAMSHAFTS
5-22
6. Install:
• Exhaust camshaft “1”
• Intake camshafts “2”
TIP
• Hang the timing chain on the sprocket from
the exhaust camshaft to the intake camshaft,
and then put it on the cylinder head.
• The intake camshaft sprocket air intake tim-
ing mark “a” and exhaust camshaft sprocket
air exhaust timing mark “b” should align with
the cylinder head surface “c”.
• The timing chain (exhaust side) should be
stretched and the timing chain (intake side)
should be sagged.
7. Install:
• Dowel pins
• Intake camshaft caps
• Exhaust camshaft caps
TIP
• Make sure each camshaft cap is installed in
its original place. Refer to the identification
marks as follows:
“I”: Intake side camshaft cap mark
“E”: Exhaust side camshaft cap mark
“IL”: Intake left side camshaft cap mark
“IR”: Intake right side camshaft cap mark
“EL”: Exhaust left side camshaft cap mark
“ER”: Exhaust right side camshaft cap mark
• Make sure the arrow mark “a” on each cam-
shaft points towards the right side of the
engine.
• When installing the camshaft cap, face the
hole with the screw thread “b” on the cam-
shaft cap to the left side of the engine.
8. Install:
• Camshaft cap bolts
ECA14B1011
• Lubricate the camshaft cap bolts with the
engine oil.
• The camshaft cap bolts must be tightened
evenly or damage to the cylinder head,
camshaft caps, and camshafts will result.
• Do not turn the crankshaft when installing
the camshaft to avoid damage or
improper valve timing.
TIP
Tighten the camshaft cap bolts in stages and
in a crisscross pattern, working from the inner
caps out.
9. Install:
• Timing chain tensioner
▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼
a. Using a hand press, push and insert timing
chain tensioner rod “1” into the timing chain
tensioner housing.
TIP
Push the timing chain tensioner rod in direction
“a”, and turn the timing chain tensioner body
“2” in direction “b” until it stops.
A. Right side
B. Left side
Camshaft cap bolt
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Содержание 2009 YZF-R1Y
Страница 1: ...SERVICE MANUAL YZFR1Y C 14B 28197 10 LIT 11616 22 78 2009 ...
Страница 6: ......
Страница 8: ......
Страница 36: ...SPECIAL TOOLS 1 27 ...
Страница 66: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 EAS20410 LUBRICATION DIAGRAMS ...
Страница 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 ...
Страница 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33 ...
Страница 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 ...
Страница 73: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 36 1 Main axle 2 Oil water pump assembly ...
Страница 74: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 ...
Страница 75: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 38 1 Main axle 2 Oil delivery pipe 2 3 Drive axle ...
Страница 76: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 ...
Страница 78: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 41 ...
Страница 80: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 43 ...
Страница 81: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 44 1 Balancer shaft 2 Crankshaft ...
Страница 82: ...COOLING SYSTEM DIAGRAMS 2 45 EAS20420 COOLING SYSTEM DIAGRAMS ...
Страница 83: ...COOLING SYSTEM DIAGRAMS 2 46 1 Oil water pump assembly 2 Radiator 3 Radiator fan 4 Thermostat 5 Oil cooler ...
Страница 84: ...COOLING SYSTEM DIAGRAMS 2 47 ...
Страница 85: ...COOLING SYSTEM DIAGRAMS 2 48 1 Radiator cap 2 Radiator 3 Radiator fan 4 Oil cooler ...
Страница 86: ...CABLE ROUTING 2 49 EAS20430 CABLE ROUTING ...
Страница 88: ...CABLE ROUTING 2 51 ...
Страница 90: ...CABLE ROUTING 2 53 ...
Страница 92: ...CABLE ROUTING 2 55 ...
Страница 94: ...CABLE ROUTING 2 57 ...
Страница 96: ...CABLE ROUTING 2 59 ...
Страница 98: ...CABLE ROUTING 2 61 ...
Страница 100: ...CABLE ROUTING 2 63 ...
Страница 102: ...CABLE ROUTING 2 65 ...
Страница 104: ...CABLE ROUTING 2 67 ...
Страница 106: ...CABLE ROUTING 2 69 ...
Страница 108: ...CABLE ROUTING 2 71 ...
Страница 110: ...CABLE ROUTING 2 73 ...
Страница 113: ......
Страница 148: ...PERIODIC MAINTENANCE 3 35 ...
Страница 253: ...ENGINE REMOVAL 5 12 Installed depth of gasket c 3 5 mm 0 14 in ...
Страница 280: ...GENERATOR 5 39 4 Apply Sealant onto the stator coil lead grommet 1 Yamaha bond No 1215 Three Bond No 1215 90890 85505 ...
Страница 286: ...PICKUP ROTOR 5 45 Yamaha bond No 1215 Three Bond No 1215 90890 85505 ...
Страница 291: ...ELECTRIC STARTER 5 50 ...
Страница 340: ...TRANSMISSION 5 99 ...
Страница 356: ...WATER PUMP 6 15 ...
Страница 378: ...AIR INDUCTION SYSTEM 7 21 EAS27040 AIR INDUCTION SYSTEM ...
Страница 384: ...AIR INDUCTION SYSTEM 7 27 ...
Страница 387: ......
Страница 388: ...IGNITION SYSTEM 8 1 EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM ...
Страница 394: ...ELECTRIC STARTING SYSTEM 8 7 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM ...
Страница 400: ...CHARGING SYSTEM 8 13 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Страница 401: ...CHARGING SYSTEM 8 14 2 AC magneto 3 Rectifier regulator 4 Main fuse 7 Battery 95 Engine ground 96 Battery negative lead ...
Страница 403: ...CHARGING SYSTEM 8 16 ...
Страница 404: ...LIGHTING SYSTEM 8 17 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM ...
Страница 408: ...SIGNALING SYSTEM 8 21 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Страница 415: ...SIGNALING SYSTEM 8 28 ...
Страница 416: ...COOLING SYSTEM 8 29 EAS27300 COOLING SYSTEM EAS27310 CIRCUIT DIAGRAM ...
Страница 419: ...COOLING SYSTEM 8 32 ...
Страница 420: ...FUEL INJECTION SYSTEM 8 33 EAS27330 FUEL INJECTION SYSTEM EAS27340 CIRCUIT DIAGRAM ...
Страница 484: ...FUEL PUMP SYSTEM 8 97 EAS27550 FUEL PUMP SYSTEM EAS27560 CIRCUIT DIAGRAM ...
Страница 488: ...ELECTRICAL COMPONENTS 8 101 EAS27972 ELECTRICAL COMPONENTS ...
Страница 490: ...ELECTRICAL COMPONENTS 8 103 ...
Страница 492: ...ELECTRICAL COMPONENTS 8 105 EAS27980 CHECKING THE SWITCHES ...
Страница 516: ...ELECTRICAL COMPONENTS 8 129 ...
Страница 523: ......
Страница 524: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...
Страница 525: ...WIRING DIAGRAM YZFR1Y C ...
Страница 526: ...WIRING DIAGRAM YZFR1Y C ...