Yamaha 2009 YZ450F, Руководство пользователя

Страница: 118 / 190

4-48
CDI MAGNETO
REMOVING THE ROTOR 1. Remove:
• Nut (rotor) "1"
• Washer
2. Remove:
• Rotor "1" Use the rotor puller 2.
CHECKING THE CDI MAGNETO
1. Inspect: • Rotor inner surface "a"
• Stator outer surface "b"
Damage → Inspect the crankshaft runout and crankshaft bearing.
If necessary, replace CDI magne-
to and/or stator.
CHECKING THE WOODRUFF KEY
1. Inspect:
• Woodruff key "1" Damage → Replace.
INSTALLING THE CDI MAGNETO 1. Install:
• Stator "1"
• Screw (stator) "2"
• Apply the sealant on the grommet
of the CDI magneto lead.
• Tighten the screws using the T30 bit.
2. Install:
• Woodruff key "1"
• Rotor "2"
• Degrease the contact surfaces of
the tapered portions of the crank-
shaft and rotor.
• When installing the woodruff key,
make sure that its flat surface "a" is
in parallel with the crankshaft center
line "b".
• When installing the rotor, align the keyway "c" of the rotor with the
woodruff key.
3. Install:
• Washer
• Nut (rotor) "1"
4. Connect:
• CDI magneto lead
Refer to "CABLE ROUTING DIA-
GRAM" section in the CHAPTER
2.
5. Install:
• Dowel pin
• O-ring
• Gasket (left crankcase cover)
• Left crankcase cover "1"
• Hose guide (cylinder head breath-
er hose) "2"
• Bolt (left crankcase cover)
• Apply the lithium soap base grease on the O-ring.
• Tighten the bolts in stage, using a
crisscross pattern.
Rotor puller:
YM-04151/90890-04151
Screw (stator): 10 Nm (1.0 m•kg,
7.2ft•lb)
YAMAHA Bond No. 1215
(ThreeBond
® No. 1215): 90890-85505
Nut (rotor):
56 Nm (5.6 m•kg, 40
ft•lb)
Bolt (left crankcase cov-
er):
10 Nm (1.0 m•kg, 7.2
ft•lb)