5
ENGINE
ENGINE REMOVAL
......................................................................................5-1
INSTALLING THE ENGINE ....................................................................5-4
INSTALLING THE MUFFLER AND EXHAUST PIPE..............................5-4
CAMSHAFT
..................................................................................................5-6
REMOVING THE ROCKER ARMS AND CAMSHAFT ...........................5-7
CHECKING THE CAMSHAFT ................................................................5-7
CHECKING THE ROCKER ARMS AND ROCKER ARM SHAFTS ........5-8
INSTALLING THE CAMSHAFT AND ROCKER ARMS ..........................5-9
CYLINDER HEAD
....................................................................................... 5-10
REMOVING THE CYLINDER HEAD .................................................... 5-12
CHECKING THE CYLINDER HEAD .................................................... 5-12
CHECKING THE TIMING CHAIN GUIDES .......................................... 5-13
CHECKING THE TIMING CHAIN TENSIONER ................................... 5-13
INSTALLING THE CYLINDER HEAD ................................................... 5-14
VALVES AND VALVE SPRINGS
................................................................ 5-16
REMOVING THE VALVES .................................................................... 5-17
CHECKING THE VALVES AND VALVE GUIDES ................................. 5-17
CHECKING THE VALVE SEATS .......................................................... 5-19
CHECKING THE VALVE SPRINGS...................................................... 5-21
INSTALLING THE VALVES................................................................... 5-22
CYLINDER AND PISTON
........................................................................... 5-24
REMOVING THE PISTON .................................................................... 5-25
CHECKING THE CYLINDER AND PISTON......................................... 5-25
CHECKING THE PISTON RINGS ........................................................ 5-26
CHECKING THE PISTON PIN ............................................................. 5-27
INSTALLING THE PISTON AND CYLINDER ....................................... 5-27
CLUTCH
...................................................................................................... 5-29
REMOVING THE CLUTCH................................................................... 5-32
CHECKING THE FRICTION PLATES .................................................. 5-32
CHECKING THE CLUTCH PLATES..................................................... 5-33
CHECKING THE CLUTCH SPRINGS .................................................. 5-33
CHECKING THE CLUTCH HOUSING ................................................. 5-33
CHECKING THE CLUTCH BOSS ........................................................ 5-33
CHECKING THE PRESSURE PLATE .................................................. 5-34
CHECKING THE CLUTCH PUSH RODS............................................. 5-34
CHECKING THE PRIMARY DRIVE GEAR .......................................... 5-34
INSTALLING THE CLUTCH.................................................................. 5-34
OIL PUMP
................................................................................................... 5-38
REMOVING THE OIL PUMP ................................................................ 5-40
CHECKING THE OIL PUMP ................................................................ 5-40
CHECKING THE BALANCER WEIGHT GEAR.................................... 5-40
Содержание 2009 Raptor 250
Страница 1: ...SERVICE MANUAL YFM25RY YFM25RSEY YFM25RSE2Y 4D3 28197 11 LIT 11616 22 09 2009 ...
Страница 8: ......
Страница 39: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 20 ...
Страница 42: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 23 EAS20410 LUBRICATION DIAGRAMS ...
Страница 43: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 24 1 Camshaft 2 Oil filter element 3 Oil pump 4 Oil strainer ...
Страница 44: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 ...
Страница 46: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 ...
Страница 47: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 28 1 Oil cooler 2 Oil hose 1 3 Oil hose 2 ...
Страница 48: ...CABLE ROUTING 2 29 EAS20430 CABLE ROUTING ...
Страница 50: ...CABLE ROUTING 2 31 ...
Страница 52: ...CABLE ROUTING 2 33 ...
Страница 54: ...CABLE ROUTING 2 35 ...
Страница 56: ...CABLE ROUTING 2 37 ...
Страница 58: ...CABLE ROUTING 2 39 ...
Страница 60: ...CABLE ROUTING 2 41 ...
Страница 62: ...CABLE ROUTING 2 43 ...
Страница 65: ......
Страница 143: ...HANDLEBAR 4 42 Throttle cable free play 2 0 4 0 mm 0 08 0 16 in ...
Страница 162: ...CHAIN DRIVE 4 61 ...
Страница 165: ......
Страница 240: ...CARBURETOR 6 9 ...
Страница 242: ...IGNITION SYSTEM 7 1 EAS27090 IGNITION SYSTEM EAS27100 CIRCUIT DIAGRAM ...
Страница 246: ...ELECTRIC STARTING SYSTEM 7 5 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM ...
Страница 252: ...CHARGING SYSTEM 7 11 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Страница 253: ...CHARGING SYSTEM 7 12 2 Stator coil 3 Rectifier regulator 5 Battery positive lead 6 Battery 7 Fuse 28 Ground ...
Страница 255: ...CHARGING SYSTEM 7 14 ...
Страница 256: ...LIGHTING SYSTEM 7 15 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM ...
Страница 260: ...SIGNALING SYSTEM 7 19 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Страница 264: ...CARBURETOR HEATING SYSTEM 7 23 EAS27490 CARBURETOR HEATING SYSTEM EAS27500 CIRCUIT DIAGRAM ...
Страница 267: ...CARBURETOR HEATING SYSTEM 7 26 ...
Страница 268: ...ELECTRICAL COMPONENTS 7 27 EAS27972 ELECTRICAL COMPONENTS ...
Страница 270: ...ELECTRICAL COMPONENTS 7 29 EAS27980 CHECKING THE SWITCHES ...
Страница 284: ...ELECTRICAL COMPONENTS 7 43 ...
Страница 291: ......
Страница 292: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...
Страница 293: ...WIRING DIAGRAM YFM25RY YFM25RSEY YFM25RSE2Y ...