5-44
KICK SHAFT AND SHIFT SHAFT
INSTALLING THE SHIFT GUIDE
AND SHIFT LEVER ASSEMBLY
1. Install:
•
Spring "1"
•
Pawl pin "2"
•
Pawl "3"
To shift lever "4".
Apply the engine oil on the spring,
pawl pin and pawl.
2. Install:
•
Shift lever assembly "1"
To shift guide "2".
3. Install:
•
Shift lever assembly "1"
•
Shift guide "2"
•
The shift lever assembly is installed
at the same time as the shift guide.
•
Apply the engine oil on the bolt
(segment) shaft.
4. Install:
•
Bolt (shift guide) "1"
INSTALLING THE SHIFT SHAFT
1. Install:
•
Roller "1"
•
Collar "2"
•
Torsion spring "3"
•
Washer "4"
•
Shift shaft "5"
Apply the engine oil on the roller and
shift shaft.
2. Install:
•
Shift pedal
Refer to "AC MAGNETO AND
STARTER CLUTCH" section.
INSTALLING THE KICK SHAFT
ASSEMBLY
1. Install:
•
Kick gear "1"
•
Washer "2"
•
Circlip "3"
•
Ratchet wheel "4"
•
Spring "5"
•
Washer "6"
•
Circlip "7"
To kick shaft "8".
•
Apply the molybdenum disulfide oil
on the inner circumferences of the
kick gear and ratchet wheel.
•
Align the punch mark "a" on the
ratchet wheel with the punch mark
"b" on the kick shaft.
2. Install:
•
Torsion spring "1"
To kick shaft "2".
Make sure the stopper "a" of the tor-
sion spring fits into the hole "b" on the
kick shaft.
3. Install:
•
Spring guide "1"
Slide the spring guide into the kick
shaft, make sure the groove "a" in the
spring guide fits on the stopper of the
torsion spring.
4. Install:
•
Kick shaft assembly "1"
•
Washer "2"
•
Apply the molybdenum disulfide
grease on the contacting surfaces
of the kick shaft stopper "a" and kick
shaft ratchet wheel guide "3".
•
Apply the engine oil on the kick
shaft.
•
Slide the kick shaft assembly into
the crankcase and make sure the
kick shaft stopper "a" fits into the
kick shaft ratchet wheel guide.
5. Hook:
•
Torsion spring "1"
Turn the torsion spring clockwise and
hook into the proper hole "a" in the
crankcase.
Bolt (shift guide):
10 Nm (1.0 m•kg, 7.2
ft•lb)
Содержание 2008 WR450F
Страница 2: ......
Страница 43: ...2 18 TIGHTENING TORQUES ...
Страница 45: ...2 20 LUBRICATION DIAGRAMS 1 Intake camshaft 2 Exhaust camshaft A To main axle B From oil pump ...
Страница 69: ...3 16 ENGINE INTAKE EXHAUST ...
Страница 82: ...3 29 ELECTRICAL Charging method using a variable voltage charger ...
Страница 83: ...3 30 ELECTRICAL Charging method using a constant voltage charger ...
Страница 96: ...5 2 RADIATOR 11 Pipe 1 O ring 1 1 12 Catch tank breather hose 1 13 Catch tank 1 Order Part name Q ty Remarks ...
Страница 114: ...5 20 CYLINDER HEAD 3 Install Bolt cylinder head 1 Bolt cylinder head 10 Nm 1 0 m kg 7 2 ft lb ...
Страница 133: ...5 39 OIL PUMP 15 Oil pump drive shaft 1 16 Rotor housing 1 Order Part name Q ty Remarks ...
Страница 197: ...6 40 REAR SHOCK ABSORBER 8 Install Plastic band Taillight coupler Locking tie ...
Страница 205: ...7 8 ELECTRIC STARTING SYSTEM 2 Inspect Rubber part a Tears damage Replace ...
Страница 209: ...7 12 ELECTRIC STARTING SYSTEM 5 Install Bolt 1 O ring 2 Apply the lithium soap base grease on the O ring ...
Страница 219: ......