VALVES AND VALVE SPRINGS
5-38
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a. Apply a coarse lapping compound “a” to the
valve face.
CAUTION:
ECA13790
Do not let the lapping compound enter the
gap between the valve stem and the valve
guide.
b. Apply molybdenum disulfide oil onto the
valve stem.
c. Install the valve into the cylinder head.
d. Turn the valve until the valve face and valve
seat are evenly polished, then clean off all of
the lapping compound.
NOTE:
For the best lapping results, lightly tap the valve
seat while rotating the valve back and forth be-
tween your hands.
e. Apply a fine lapping compound to the valve
face and repeat the above steps.
f. After every lapping procedure, be sure to
clean off all of the lapping compound from the
valve face and valve seat.
g. Apply Mechanic’s blueing dye (Dykem) “b”
onto the valve face.
h. Install the valve into the cylinder head.
i. Press the valve through the valve guide and
onto the valve seat to make a clear impres-
sion.
j. Measure the valve seat width “c” again. If the
valve seat width is out of specification, reface
and lap the valve seat.
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EAS24310
CHECKING THE VALVE SPRINGS
The following procedure applies to all of the
valve springs.
1. Measure:
• Valve spring free length “a”
Out of specification
→
Replace the valve
spring.
2. Measure:
• Compressed valve spring force “a”
Out of specification
→
Replace the valve
spring.
Inner spring
Free length (intake)
38.26 mm (1.51 in)
Limit
36.26 mm (1.43 in)
Free length (exhaust)
38.26 mm (1.51 in)
Limit
36.26 mm (1.43 in)
Outer spring
Free length (intake)
43.25 mm (1.70 in)
Limit
41.26 mm (1.62 in)
Free length (exhaust)
43.25 mm (1.70 in)
Limit
41.26 mm (1.62 in)
Содержание 2005 MT-01
Страница 1: ...2005 SERVICE MANUAL MT 01 T 5YU1 AE1 ...
Страница 7: ...GEN INFO 1 ...
Страница 9: ......
Страница 24: ...SPEC 2 ...
Страница 26: ......
Страница 61: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 35 1 4 3 2 ...
Страница 62: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 36 1 Rocker arm shaft 2 Crankshaft 3 Valve lifter 4 Push rod ...
Страница 63: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 37 3 2 1 1 A A B B B B A A ...
Страница 64: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 38 1 Oil pump 2 Oil strainer crankcase 3 Oil pipe 1 ...
Страница 65: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 39 3 4 2 1 A ...
Страница 67: ...CABLE ROUTING 2 41 EAS20430 CABLE ROUTING A 10 11 12 13 1 2 3 4 5 6 6 6 8 9 14 15 16 17 7 H D E G I J B C F ...
Страница 77: ...CABLE ROUTING 2 51 A A B D D E F G C 1 2 3 3 4 4 5 6 7 8 9 ...
Страница 79: ...CABLE ROUTING 2 53 A A A A A B C D D E F A A 1 1 2 2 5 3 6 8 10 10 11 A G H I K J 4 7 9 9 9 ...
Страница 83: ...CHK ADJ 3 ...
Страница 120: ...CHAS 4 ...
Страница 195: ...ENG 5 ...
Страница 199: ......
Страница 214: ...ENGINE REMOVAL 5 15 25 10 11 28 26 12 29 27 14 30 26 24 2 21 19 18 18 19 23 22 20 9 13 ...
Страница 279: ...CRANKCASE 5 80 ...
Страница 296: ...FUEL 6 ...
Страница 298: ......
Страница 312: ......
Страница 313: ...ELEC 7 ...
Страница 327: ...CHARGING SYSTEM 7 12 1 AC magneto 2 Rectifier regulator 4 Battery 8 Main fuse ...
Страница 329: ...CHARGING SYSTEM 7 14 ...
Страница 339: ...SIGNALING SYSTEM 7 24 ...
Страница 381: ...FUEL INJECTION SYSTEM 7 66 ...
Страница 385: ...FUEL PUMP SYSTEM 7 70 ...
Страница 389: ...MUFFLER COOLING SYSTEM 7 74 ...
Страница 398: ...IMMOBILIZER SYSTEM 7 83 Example fault code 52 a b a Light on b Light off ...
Страница 399: ...IMMOBILIZER SYSTEM 7 84 ...
Страница 400: ...ELECTRICAL COMPONENTS 7 85 EAS27970 ELECTRICAL COMPONENTS 4 3 5 7 6 8 9 10 12 13 14 15 1 2 11 ...
Страница 402: ...ELECTRICAL COMPONENTS 7 87 3 4 6 5 8 7 9 11 12 13 14 15 16 17 18 1 2 10 ...
Страница 424: ...TRBL SHTG 8 ...
Страница 426: ......
Страница 433: ......
Страница 434: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...