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1

 

1. Principles of operation 

There are two diaphragms fixed to the center rod, one at each end. When compressed air is supplied to air 
chamber b (right side, see Fig.1.1), the center rod moves to the right, the material in material chamber B is 
pushed out, and at the same time material is sucked into material chamber A. 
When the center rod is moved full-stroke to the right, the air switch valve is switched, compressed air is sent 
to air chamber a (left side, see Fig.1.2), and the center rod moves to the left. The material in material 
chamber A is pushed out, and at the same time material is sucked into material chamber B. 
Through repetition of this operation, material is repeatedly taken in and discharged out. 

 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

2. Tools, etc. 
   2.1 General tools 

         

· 

Socket wrenches 

10 mm

A_, S_, P_

, 12 mm

P_

13 mm

A_, S_

, 17 mm

A_, S_

 

         

· 

Open-end wrenches 

10 mm

A_, S_

, 12 mm

P_

, 13 mm

A_, S_

,

 

17 mm

A_, S_

, 22 mm

P_

 

· 

Hexagonal box wrenches 

5 mm 

· Phillips head screw driver

P_

 

· Pliers

P_

 

 

      2.2 Special tools (sold separately) 

 

· 

Cap and disk remover

A_, S_

 

 

 

· 

Sleeve remover 

  Purpose: Removing the cap

         

 

 

  Purpose: For removing sleeves 

 

 
 
 
 
 
 
 

   2.3 Misc. 

 

· Assembly oil              Turbine oil none addition class 1(equivalent ISO VG32 grade) 
· Grease 

      Urea grease grade (NLGI) No.2 

· Thread locking agent Equivalent to LOCTITE® 222 

 
 

  3. Ordering Replacement parts 

For accurate and speedy shipment of parts, be sure to order the right parts for your model to distributor. 
Indicate the part numbers, descriptions, and quantities. 

 

   

Fig.1.1

 

Fig.1.2

Fig.2.1

 

Fig.2.2

 

(Part No. 771132)

 

(Part No. 713148)

 

Содержание Global Series

Страница 1: ...MAINTENANCE MANUAL G15 Series Doc No NDP 497M 02...

Страница 2: ...bed and operate the product in an improper manner there is danger of personal injury or property damage Furthermore to indicate the type of danger and damage the following symbols are also used along...

Страница 3: ...Ordering Replacement parts 1 4 Balls Valve seats 4 1 Removal 2 4 2 Inspection 4 4 3 Installation 4 5 Diaphragm and Center rod 5 1 Removal 5 5 2 Inspection 7 5 3 Installation 7 6 Guide bush 6 1 Remova...

Страница 4: ...operation material is repeatedly taken in and discharged out 2 Tools etc 2 1 General tools Socket wrenches 10 mm A_ S_ P_ 12 mm P_ 13 mm A_ S_ 17 mm A_ S_ Open end wrenches 10 mm A_ S_ 12 mm P_ 13 mm...

Страница 5: ...ve the manifold Fig 4 1 Remove the O ring valve stopper ball valve seat Fig 4 2 Turn over the main body assembly Fig 4 3 Remove 4 mounting bolts from lower manifold and remove the base and the manifol...

Страница 6: ...d A Fig 4 5 Remove the Ball valve seat A valve seat B O ring Fig 4 6 Turn over the main body assembly Fig 4 7 Remove 4 mounting bolts from lower manifold B and remove the manifold B Fig 4 7 Remove the...

Страница 7: ...e the dimension shown at left and if it is outside the usable range replace the valve seat A Usable range of Valve seat A 0 055 0 071 in 1 4 1 8 mm Valve seat B Fig 4 12 Measure the dimension shown at...

Страница 8: ...from the opposite side of the main body Remove the center disk on both sides of the center rod Fig 5 3 After the center disk on one side have been removed remove the center disk and diaphragm Remove...

Страница 9: ...enter disk on one side have been removed using the spanner 22 mm etc remove the center disk diaphragm and backup diaphragm only PT Type Remove the diaphragm backup diaphragm only PT Type center disk a...

Страница 10: ...o the main body Keep the convex side to the outside for diaphragm For the model with PTFE diaphragm put the O rings into both side of the diaphragms cf Fig 5 9 Fig 5 10 A_ type Tighten the nuts S_ typ...

Страница 11: ...ber Center rod Out chamber PS 177 in lbf 20 N m 105 in lbf 12 N m PT 177 in lbf 20 N m 89 in lbf 10 N m NOTE Make sure there is no dust on the seal surface in order to prevent seal damaged Replace the...

Страница 12: ...e the inside diameter and if it is outside the usable range replace the guide bush stopper guide bush A guide bush B Usable range of guide bush stopper guide bush A guide bush B 0 6299 0 6496 in 16 0...

Страница 13: ...m inside the pump Fig 7 1 Remove the cap A and cap B using the cap and disk remover special tool Part No 771132 Fig 7 2 Remove Spool assembly by pushing it from Cap A side the side without reset butto...

Страница 14: ...body assembly from the main body Fig 7 5 Remove the cap using the Pliers Fig 7 6 Remove the cushion and then push out the spool assembly from opposite side Fig 7 7 Remove the sleeve using the sleeve r...

Страница 15: ...if it is outside the usable range replace the sleeve Usable range of Sleeve A_ S_ Part to measure A 0 6909 0 6937 in 17 55 17 62 mm Part to measure B 0 9862 0 9890 in 25 05 25 12 mm P_ Part to measure...

Страница 16: ...olts that balance should be equal from both side on diagonal line with even torque Retighten the Out chamber and then the manifold in this order Fig 8 1 Fig 8 2 Retain bolts for the out chamber Retain...

Страница 17: ......

Страница 18: ...USA PHONE 1 847 631 9200 or 1 800 990 7867 Toll Free FAX 1 847 631 9273 www yamadapump com Manufactured by YAMADA CORPORATION International Department 1 1 3 CHOME MINAMI MAGOME OHTA KU TOKYO 143 8504...

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