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7

 

 

   5.2 Inspection 

 Diaphragm 

If the diaphragm is worn out or damaged, replace it. 
New replace just one diaphragm. 

 

Guideline of diaphragm life 

A_, S_ 

NBR, PTFE 

10,000,000 cycle

TPO 15,000,000 

cycle

P_ 

PTFE 

Including backup diaphragm

 

7,000,000 cycle

TPO 10,000,000 

cycle

 

 Center rod [Fig.5.8] 

Measure the diameter, and if it is outside the usable range, 
replace the center rod. 

 

Usable range of center rod 

Ø0.6280 ~ ø0.6299 in {ø15.95 ~ ø16.00 mm} 

 
 
 

   5.3 Installation 
     

  For installation, see [Exploded View] on the separate sheet and install in the reverse order of disassembly. 

 

A_, S_ Type

 

 Apply grease to the center rod, and insert it into the main 

body. 

 Keep the convex side to the outside for diaphragm. 

 For the model with PTFE diaphragm, put the O rings into 

both side of the diaphragms. (cf. Fig.5.9, Fig.5.10).

 

 

 A_ type: Tighten the nuts. 

 S_ type: Apply screw glue on the thread of center rod, then 

tighten the center disks. 

 Assemble the out chamber. Bolts should not be fully 

tightened at this point.   

 Place the pump on flat surface, stand the pump upright and 

tighten all the bolts fully. 

 

Tightening torque for center rod and out chamber 

Center rod 

Out chamber 

160 in-lbf {18 N-m} 

105 in-lbf {12 N-m} 

<NOTE> 

 Make sure there is no dust on the seal surface in order to 

prevent seal damaged. 

 Replace the PTFE O ring by new one. 

 Tighten the bolts that balance should be equal from both side 

on diagonal line with even torque.

   

 

Fig.5.8

 

Fig.5.10

 

S_ Type

 

Fig.5.9

 

A_ Type 

Содержание Global Series

Страница 1: ...MAINTENANCE MANUAL G15 Series Doc No NDP 497M 02...

Страница 2: ...bed and operate the product in an improper manner there is danger of personal injury or property damage Furthermore to indicate the type of danger and damage the following symbols are also used along...

Страница 3: ...Ordering Replacement parts 1 4 Balls Valve seats 4 1 Removal 2 4 2 Inspection 4 4 3 Installation 4 5 Diaphragm and Center rod 5 1 Removal 5 5 2 Inspection 7 5 3 Installation 7 6 Guide bush 6 1 Remova...

Страница 4: ...operation material is repeatedly taken in and discharged out 2 Tools etc 2 1 General tools Socket wrenches 10 mm A_ S_ P_ 12 mm P_ 13 mm A_ S_ 17 mm A_ S_ Open end wrenches 10 mm A_ S_ 12 mm P_ 13 mm...

Страница 5: ...ve the manifold Fig 4 1 Remove the O ring valve stopper ball valve seat Fig 4 2 Turn over the main body assembly Fig 4 3 Remove 4 mounting bolts from lower manifold and remove the base and the manifol...

Страница 6: ...d A Fig 4 5 Remove the Ball valve seat A valve seat B O ring Fig 4 6 Turn over the main body assembly Fig 4 7 Remove 4 mounting bolts from lower manifold B and remove the manifold B Fig 4 7 Remove the...

Страница 7: ...e the dimension shown at left and if it is outside the usable range replace the valve seat A Usable range of Valve seat A 0 055 0 071 in 1 4 1 8 mm Valve seat B Fig 4 12 Measure the dimension shown at...

Страница 8: ...from the opposite side of the main body Remove the center disk on both sides of the center rod Fig 5 3 After the center disk on one side have been removed remove the center disk and diaphragm Remove...

Страница 9: ...enter disk on one side have been removed using the spanner 22 mm etc remove the center disk diaphragm and backup diaphragm only PT Type Remove the diaphragm backup diaphragm only PT Type center disk a...

Страница 10: ...o the main body Keep the convex side to the outside for diaphragm For the model with PTFE diaphragm put the O rings into both side of the diaphragms cf Fig 5 9 Fig 5 10 A_ type Tighten the nuts S_ typ...

Страница 11: ...ber Center rod Out chamber PS 177 in lbf 20 N m 105 in lbf 12 N m PT 177 in lbf 20 N m 89 in lbf 10 N m NOTE Make sure there is no dust on the seal surface in order to prevent seal damaged Replace the...

Страница 12: ...e the inside diameter and if it is outside the usable range replace the guide bush stopper guide bush A guide bush B Usable range of guide bush stopper guide bush A guide bush B 0 6299 0 6496 in 16 0...

Страница 13: ...m inside the pump Fig 7 1 Remove the cap A and cap B using the cap and disk remover special tool Part No 771132 Fig 7 2 Remove Spool assembly by pushing it from Cap A side the side without reset butto...

Страница 14: ...body assembly from the main body Fig 7 5 Remove the cap using the Pliers Fig 7 6 Remove the cushion and then push out the spool assembly from opposite side Fig 7 7 Remove the sleeve using the sleeve r...

Страница 15: ...if it is outside the usable range replace the sleeve Usable range of Sleeve A_ S_ Part to measure A 0 6909 0 6937 in 17 55 17 62 mm Part to measure B 0 9862 0 9890 in 25 05 25 12 mm P_ Part to measure...

Страница 16: ...olts that balance should be equal from both side on diagonal line with even torque Retighten the Out chamber and then the manifold in this order Fig 8 1 Fig 8 2 Retain bolts for the out chamber Retain...

Страница 17: ......

Страница 18: ...USA PHONE 1 847 631 9200 or 1 800 990 7867 Toll Free FAX 1 847 631 9273 www yamadapump com Manufactured by YAMADA CORPORATION International Department 1 1 3 CHOME MINAMI MAGOME OHTA KU TOKYO 143 8504...

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