background image

4. 

Discharge  the  capacitor  in  the  controller  by  con-
necting a 200-ohm, 2 watt resistor between the B
+ and B- connectors on the controller.

5. 

Disconnect the control handle wiring harness plug
and the control handle arm prox switch plug loca-
ted on top of the drive motor.

For the following instructions refer to Figure 3.

6. 

Remove  the  rubber  bumper  retaining  screw  and
wire clamp.

7. 

If  necessary,  remove  the  control  handle  head.
See 

the 

section 

Electrical 

System

2200YRM1007, Figure 3.

  CAUTION

Discharging the gas spring is a destructive opera-
tion.

8. 

Discharge  and  remove  the  gas  spring.  Refer  to
Gas Spring.

9. 

Remove setscrews.

10. 

Remove both threaded control arm pivot pins and
washers.

11. 

Remove the control arm from the support bracket.

12. 

Remove two screws from the support bracket and
remove the control handle arm prox switch.

13. 

If  bushings  are  worn,  remove  the  bushings  from
the support bracket pivot pin holes.

INSTALL

1. 

Install  the  new  gas  spring  to  the  control  handle
arm. Refer to Gas Spring.

2. 

If previously removed, install the bushings into the
support bracket pivot pin holes.

NOTE:   

Install  the  switch  to  the  bracket  with  wire  to

bottom of the bracket.

3. 

Install the control handle arm prox switch into the
mounting  bracket  and  mount  onto  the  support
bracket  with  retaining  screws.  Leave  retaining
screws loose until the control handle arm is instal-
led.

4. 

Install  the  bumper  and  wire  clamp  with  retaining
screw and tighten to 10.5 N•m (93 lbf in).

5. 

If  removed,  install  the  control  handle  head.  See
the  section 

Electrical  System

  2200YRM1007,

Figure 3.

6. 

Install  the  control  arm  into  the  support  bracket.
Apply  Loctite

®

 242  to  the  threaded  portion  of  the

pivot  pins  and  install  pivot  pins.  Torque  to  190
±7 N•m (140 ±5 lbf ft).

7. 

Install and tighten setscrews.

8. 

Drive  the  pin  through  lower  end  of  gas  spring  to
secure to support bracket.

9. 

Adjust  control  handle  arm  prox  switch.  Refer  to
the  section 

Electrical  System

  2200YRM1007,

Control Handle Arm Prox Switch

 - Install.

10. 

Install  the  MDU  covers  and  drive  unit  compart-
ment covers.

11. 

Connect the battery and test the operation of the
lift truck prior to returning to service.

1600 YRM 1004

Control Handle

3

Содержание MSW025-E

Страница 1: ...Maintenance STEERING MECHANISM MSW020 025 E A895 MSW025 030 F B895 MPB040 E B827 MPW045 E B802 MPW050 E C802 PART NO 524154892 1600 YRM 1004...

Страница 2: ...dic Maintenance section Keep the unit clean and the working area clean and orderly Use the correct tools for the job Keep the tools clean and in good condition Always use YALE APPROVED parts when maki...

Страница 3: ...Precautions 1 Control Handle Head 2 Control Handle 2 Remove 2 Install 3 Gas Spring 5 Discharging the Gas Spring 5 Troubleshooting 6 This section is for the following models MSW020 025 E A895 MSW025 03...

Страница 4: ......

Страница 5: ...To avoid personal injury and prevent electrical shock perform the following steps before trouble shooting or adjusting and before connecting or disconnecting a handset or personal computer CAUTION To...

Страница 6: ...alled under tension and can release with enough force to cause personal injury or property damage WARNING The capacitor in the transistor controller can hold an electrical charge after the battery is...

Страница 7: ...Refer to Gas Spring 2 If previously removed install the bushings into the support bracket pivot pin holes NOTE Install the switch to the bracket with wire to bottom of the bracket 3 Install the contro...

Страница 8: ...Figure 3 Control Handle Assembly Control Handle 1600 YRM 1004 4...

Страница 9: ...au tions in this section DO NOT attempt to discharge the capacitors by shorting the controller WARNING The gas spring used on the control handle is in stalled under tension and can release with enough...

Страница 10: ...ions Troubleshooting PROBLEM POSSIBLE CAUSE PROCEDURE OR ACTION Steering is rough or difficult Damaged worn or defective steer ing handle swivel bearing s Replace bearings Steering handle swivel beari...

Страница 11: ......

Страница 12: ...1600 YRM 1004 10 15 3 08 10 06 9 05 8 05 7 05...

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