Table 5. LED Error Codes
CONDITION
LED 1
LED 2
LED 3
LED 4
LED 5
Battery Voltage High
Off
Off
Off
Off
Flash
Battery Pack Unbalanced
Off
Off
Flash
Off
Off
Excessive Charging Time
Off
Off
Flash
Flash
Flash
Battery Testing - 1
Off
Flash
Off
Off
Flash
Battery Testing - 2
Off
Flash
Off
Flash
Off
Inhibit Control Defective
Off
Flash
Off
Flash
Flash
Internal Over Temperature
Off
Flash
Flash
Off
Flash
Mode Selected Not Valid
Flash
Off
Off
Flash
Off
Database Save Error
Flash
Off
Off
Flash
Flash
Discharge Error
Flash
Flash
Off
Off
Off
Severe Discharge Error
Flash
Flash
Flash
Off
Off
Battery Storage Error
Flash
Off
Flash
Off
Flash
Critical Battery Error
On
On
Off
Off
Off
LEDs Frozen (no activity) or Charger seems
inoperable:
Battery may have been subjected to an
Over-Discharge condition. Using a voltmeter check if
battery voltage is well under its 100% depth of
discharge level defined as 1.75V per cell for lead acid
batteries. For example, if a 24V lead acid battery
measures well under 21V, then this condition may
have occurred as a result of batteries left in lengthy
storage without a trickle charge applied to it. Try
removing the output leads from the battery pack (while
A.C. Power is disconnected from the charger) and
reconnecting the output leads.
Battery Voltage High:
Charger’s DC cord set possibly
connected to a battery pack with voltage higher than
the output rating of the charger.
Battery Pack Unbalanced:
Caused by unbalanced
battery condition and or excessive battery plate
sulphation. Example: some batteries are at a much
higher state of charge than others. This may require
replacement of the batteries. Refer to the Equipment’s
Operators manual for instructions on servicing the
battery pack.
Excessive Charging Time:
Occurs when charging
took too long. Possible causes include: use of a
battery load that is draining energy from the battery
while the charger is trying to charge that same battery,
aged or unbalanced battery cell conditions, etc.
Battery Testing:
This error is only generated by one
of two conditions found during the Pre-Qualification
Test Stage.
Condition 1:
A severely discharged
battery pack did not charge up to 1.75Vdc per cell
( 21Vdc for 24V-battery ), within 4 hrs.
Condition 2
: A
heavy load applied prevents charger from charging
battery pack above 1.75Vdc per cell.
Inhibit Lockout Control Defective:
If an Equipment
Lockout Cable (Inhibit) is installed and supposed to be
active, but it is not. Check Inhibit vehicle wiring. If
correct, internal inhibit switch may have been
overload. Contact factory.
Internal Over Temperature:
Charger shut down due
to an internal over temperature condition. Check fan
operation and remove blockages, if any.
Mode Selected Empty:
The selected Charge
Algorithm, set via the dip switches, is empty and not a
valid setting for charging batteries. Reset the mode
select switches to a valid value.
Database Write Error:
While disconnecting the
charger output leads from a battery pack, if the
charger was in the process of saving information back
into memory, this error may be produced. Contact the
factory to have a reset programming cable sent to you
to field reset the charger.
Discharge Error:
Based on 1.75V/cell, this error is
produced when cell voltage falls below this value
(example: 21Vdc for 24V Battery Pack). A.C. Power
should be connected to charger and charging initiated
immediately.
2200 YRM 1508
ACCUSENSE Battery Charger
27
Содержание 524150797
Страница 1: ...Maintenance METRIC AND INCH SAE FASTENERS PART NO 524150797 8000 YRM 0231 ...
Страница 4: ......
Страница 8: ...Table 1 Bolts and Screws General 8000 YRM 0231 4 ...
Страница 9: ...Table 2 Studs and Nuts 8000 YRM 0231 General 5 ...
Страница 10: ...Table 3 Torque Nuts General 8000 YRM 0231 6 ...
Страница 11: ...Table 4 Torque Nuts With Nylon Insert 8000 YRM 0231 General 7 ...
Страница 20: ...NOTES 16 ...
Страница 21: ......
Страница 22: ...8000 YRM 0231 12 18 8 16 10 15 3 15 10 13 12 04 ...
Страница 23: ...Maintenance INDUSTRIAL BATTERY PART NO 524158040 2240 YRM 0001 ...
Страница 26: ......
Страница 47: ......
Страница 48: ...2240 YRM 0001 10 18 2 18 8 16 7 16 1 16 9 15 ...
Страница 49: ...Maintenance AC MOTOR REPAIR MP20 A249 MPB045VG A245 PART NO 550036879 0620 YRM 1513 ...
Страница 52: ......
Страница 58: ...Figure 5 Traction Motor Repair A245 AC Motor Repair 0620 YRM 1513 6 ...
Страница 62: ...NOTES 10 ...
Страница 63: ......
Страница 64: ...0620 YRM 1513 3 15 12 13 4 12 ...
Страница 65: ...Maintenance MASTER DRIVE UNIT MP20 A249 MPB045VG A245 PART NO 550036880 0630 YRM 1503 ...
Страница 68: ......
Страница 75: ......
Страница 76: ...0630 YRM 1503 3 15 12 13 4 12 ...
Страница 77: ...Maintenance STEERING MECHANISM MP20 A249 MPB045VG A245 PART NO 550036881 1600 YRM 1504 ...
Страница 80: ......
Страница 83: ...Figure 2 Control Handle Assembly Lift Truck Models MP20 A249 1600 YRM 1504 Control Handle 3 ...
Страница 86: ...Figure 4 Delivery Handle Optional Control Handle 1600 YRM 1504 6 ...
Страница 91: ......
Страница 92: ...1600 YRM 1504 12 18 11 17 7 16 3 15 12 13 4 12 ...
Страница 93: ...Maintenance BRAKES MP20 A249 MPB045VG A245 PART NO 550036882 1800 YRM 1505 ...
Страница 96: ......
Страница 104: ...NOTES 8 ...
Страница 105: ......
Страница 106: ...1800 YRM 1505 3 15 12 13 4 12 ...
Страница 107: ...Maintenance HYDRAULIC SYSTEM MP20 A249 MPB045VG A245 PART NO 550036883 1900 YRM 1506 ...
Страница 110: ......
Страница 117: ...Figure 4 Hydraulic Unit A249 1900 YRM 1506 Hydraulic Pump 7 ...
Страница 127: ......
Страница 128: ...1900 YRM 1506 2 15 12 13 4 12 ...
Страница 129: ...Maintenance ELECTRICAL SYSTEM MP20 A249 MPB045VG A245 PART NO 550036885 2200 YRM 1508 ...
Страница 163: ......
Страница 164: ...2200 YRM 1508 6 18 11 16 10 16 8 16 4 15 12 14 ...
Страница 165: ...Maintenance LIFTING MECHANISM MP20 A249 MPB045VG A245 PART NO 550036886 4000 YRM 1509 ...
Страница 168: ......
Страница 180: ...NOTES 12 ...
Страница 181: ......
Страница 182: ...Yale Materials Handling Corp 1400 Sullivan Dr Greenville NC 27834 2011 4000 YRM 1509 12 13 4 12 ...
Страница 183: ...Maintenance CAPACITIES AND SPECIFICATIONS MP20 A249 MPB045VG A245 PART NO 550036888 8000 YRM 1511 ...
Страница 186: ......
Страница 192: ...NOTES 6 ...
Страница 193: ......
Страница 194: ...8000 YRM 1511 6 16 3 16 12 13 4 12 ...
Страница 195: ...Maintenance DIAGRAMS MP20 A249 MP045VG A245 PART NO 550036889 8000 YRM 1512 ...
Страница 198: ......
Страница 200: ...SCHEMATIC WIRING DIAGRAMS Figure 1 Schematic Wiring Diagram Pallet Truck Sheet 1 of 3 General Notes 8000 YRM 1512 2 ...
Страница 201: ...Figure 1 Schematic Wiring Diagram Pallet Truck Sheet 2 of 3 8000 YRM 1512 General Notes 3 ...
Страница 202: ...Figure 1 Schematic Wiring Diagram Pallet Truck Sheet 3 of 3 General Notes 8000 YRM 1512 4 ...
Страница 203: ...Figure 2 Schematic Wiring Diagram Premium Walkie Sheet 1 of 7 8000 YRM 1512 General Notes 5 ...
Страница 204: ...Figure 2 Schematic Wiring Diagram Premium Walkie Sheet 2 of 7 General Notes 8000 YRM 1512 6 ...
Страница 205: ...Figure 2 Schematic Wiring Diagram Premium Walkie Sheet 3 of 7 8000 YRM 1512 General Notes 7 ...
Страница 206: ...Figure 2 Schematic Wiring Diagram Premium Walkie Sheet 4 of 7 General Notes 8000 YRM 1512 8 ...
Страница 207: ...Figure 2 Schematic Wiring Diagram Premium Walkie Sheet 5 of 7 8000 YRM 1512 General Notes 9 ...
Страница 208: ...Figure 2 Schematic Wiring Diagram Premium Walkie Sheet 6 of 7 General Notes 8000 YRM 1512 10 ...
Страница 209: ...Figure 2 Schematic Wiring Diagram Premium Walkie Sheet 7 of 7 8000 YRM 1512 General Notes 11 ...
Страница 210: ...NOTES 12 ...
Страница 211: ......
Страница 212: ...8000 YRM 1512 3 18 12 14 1 14 12 13 7 13 4 12 ...
Страница 213: ...Maintenance FRAME MPB045VG A245 PART NO 550093874 0100 YRM 1665 ...
Страница 216: ......
Страница 222: ...NOTES 6 ...
Страница 223: ......
Страница 224: ...0100 YRM 1665 7 16 12 13 ...
Страница 225: ...Maintenance PERIODIC MAINTENANCE MPB045VG A245 PART NO 550093875 8000 YRM 1666 ...
Страница 228: ......
Страница 248: ...NOTES 20 ...
Страница 249: ......
Страница 250: ...8000 YRM 1666 3 19 2 19 10 15 6 15 3 15 12 13 ...
Страница 251: ...Maintenance CONTROLLER DIAGNOSTICS MPB045VG A245 PART NO 550095689 9000 YRM 1671 ...
Страница 337: ......
Страница 338: ...Yale Materials Handling Corp 1400 Sullivan Dr Greenville NC 27834 2011 9000 YRM 1671 9 15 1 15 12 14 10 14 4 14 1 14 ...
Страница 339: ...Maintenance LITHIUM ION BATTERY MPW45HD A245 MP16 MP18 MP20 MP22 MPB045VH B245 PART NO 550136713 2240 YRM 1890 ...
Страница 342: ......
Страница 349: ...Figure 6 Battery Charger Diagram GPT 2240 YRM 1890 Charging and Troubleshooting 7 ...
Страница 360: ...NOTES 18 ...
Страница 361: ......
Страница 362: ...2240 YRM 1890 3 19 11 16 10 16 3 16 10 15 9 15 ...
Страница 366: ......
Страница 380: ...NOTES 14 ...
Страница 381: ......
Страница 382: ...2200 YRM 2030 6 17 11 16 10 16 ...