Xylem Lowara e1631 Скачать руководство пользователя страница 8

  

 

en - Translation of the original instructions 

Note: 

NOTICE: 

• If the transmission of vibrations can be disturbing, provide vibra- 

• Never operate the pump below the minimum rated flow, when dry, 

or without prime. 

tion-damping supports between the pump and the foundation. 

• Never operate the pump with the delivery ON-OFF valve closed 

for longer than a few seconds. 

• Never operate the pump with the suction ON-OFF valve closed. 
• Do not expose an idle pump to freezing conditions. Drain all liquid 

that is inside the pump. Failure to do so can cause liquid to freeze 
and damage the pump. 

• The sum of the pressure on the suction side (mains, gravity tank) 

and the maximum pressure that is delivered by the pump must 
not exceed the maximum working pressure that is allowed (nomi- 
nal pressure PN) for the pump. 

4.3.2  Piping checklist 

Check that the following are adhered to: 

• The suction lift line has been laid with a rising slope, at positive 

suction head line with a downward slope towards the pump. 

• The nominal diameters of the pipelines are at least equal to the 

nominal diameters of the pump nozzles. 

• The pipelines have been anchored in close proximity to the pump 

and connected without transmitting any stresses or strains. 

CAUTION: 

• Do not use the pump if cavitation occurs. Cavitation can damage 

the internal components. 

Welding beads, scale and other impurities in the piping dam- 
age the pump. 

Noise level 

• Free the piping from any impurities. 

• If necessary, install a filter. 
• Follow the “Permitted Forces and torques on the flanges", see 

Figure 21 

and 

Table 22 

for casing material cast iron (C) and ductil 

iron (D) and see 

Figure 21 

and 

Table 23 

for casing material stain- 

less steel (N) and duplex (R). 

For information about noise levels of pump alone and pump equipped 
with standard supplied motor, see Table 10. 

5.1  Fill the pump 

For information about Additional pump connections, see 

Figure 25 

 . 

The data on forces and moments apply to static pipelines only. The 
values are only applicable if the pump is bolted to a rigid and level  
foundation. 

Installations with liquid level above the pump (suction head) 

For an illustration that shows the pump parts, see 

Figure 26 

 . 

1. 

2. 

Close the on-off valve located downstream from the pump. 

4.3.3  Electrical installation 

Remove the fill (3)or gauge plug (1) and open the on/off valve up- 
stream until the water flows out of the hole. 

1. 

2. 

Remove the screws of the terminal box cover. 

Connect and fasten the power cables according to the applicable 
wiring diagram. 

a) 

Close the fill (3) or gauge plug (1). 

For wiring diagrams, see 

Figure 24 

. The diagrams are also avail- 

Installations with liquid level below the pump (suction lift) 

able on the back of the terminal box cover. 

For an illustration that shows the pump parts, see 

Figure 27 

 . 

a) 

Connect the ground (earth) lead. 

1. 

All pipe system empty: 

Make sure that the ground (earth) lead is longer than the 
phase leads. 
Connect the phase leads. 

a) 

Open the on-off valve located upstream from the pump and 
close the 

b) 

b) 

Remove the fill plug (3) and the gauge plug (1) use a funnel 
to fill the pump through the fill plug (3) until water flows out of  
this hole. 

3. 

4. 

Mount the terminal box cover. 

NOTICE: 

c) 

Tighten the fill plug (3) and the gauge plug (1). 

Tighten the cable glands carefully to ensure protection against ca- 
ble slipping and humidity entering the terminal box. 

2. 

Filled discharge pipe system: 

a) 

Open the on-off valve located upstream from the pump and 
close the on-off valve downstream. 

If the motor is not equipped with automatic reset thermal protec- 
tion, then adjust the overload protection according to the list be- 
low. 

b) 
c) 

Remove the gauge plug (1) until water flows out of this hole. 
Tighten the gauge plug (1). 

• If the motor is used with full load, then set the value to the 

nominal current value of electric pump (data plate) 

• If the motor is used with partial load, then set the value to 

the operating current (for example measured with a current 
pincer). 

• If the pump has a star-delta starting system, then adjust the 

thermal relay to 58% of the nominal current or operating cur- 
rent (only for three-phase motors). 

5.2  Check the rotation direction (three-phase motor) 

Follow this procedure before start-up. 

1. 

Locate the arrows on the adaptor or the motor fan cover to deter- 
mine the correct rotation direction. 

2. 

3. 

Start the motor. 

Quickly check the direction of rotation through the coupling guard 
or through the motor fan cover. 

4. 

5. 

Stop the motor. 

5  Commissioning, Startup, 
Operation, and Shutdown 

If the rotation direction is incorrect, then do as follows: 

a) 
b) 

Disconnect the power supply. 
In the terminal board of the motor or in the electric control 
panel, exchange the position of two of the three wires of the 
supply cable. 

Precautions 

WARNING: 

For the wiring diagrams, see 

Figure 24 

 . 

Check the direction of rotation again. 

c) 

• Make sure that the drained liquid does not cause dam- 

age or injuries. 

5.3  Start the pump 

• The motor protectors can cause the motor to restart un- 

expectedly. This could result in serious injury. 

• Never operate the pump without the coupling guard 

correctly installed. 

The responsibility for checking the correct flow and the temperature of 
the pumped liquid rests with the installer or owner. 

Before starting the pump, make sure that: 

• The pump is correctly connected to the power supply. 
• The pump is correctly filled according to instructions in Fill the 

pump (chapter 5). 

CAUTION: 

• The outer surfaces of the pump and motor can exceed 

40ºC (104ºF) during operation. Do not touch with any 
part of the body without protective gear. 

• The on-off valve located downstream from the pump is closed. 

1. 

2. 

Start the motor. 

• Do not put any combustible material near the pump. 

Gradually open the on-off valve on the discharge side of the 
pump. 

At the expected operating conditions, the pump must run smooth- 
ly and quietly. If not, refer to 

Troubleshooting

e1631 Installation, Operation, and Maintenance Manual 

Содержание Lowara e1631

Страница 1: ...K20040028 REV 0 ...

Страница 2: ...on and Maintenance Manual 3 1 Introduction and Safety 3 2 Transportation and Storage 4 3 Product Description 4 4 Installation 5 5 Commissioning Startup Operation and Shutdown 8 6 Maintenance 8 7 Troubleshooting 9 2 e1631 Installation Operation and Maintenance Manual ...

Страница 3: ...t these hazards CAUTION Always specify the exact product type and part number when requesting technical information or spare parts from the Sales and Service Department Personal accidents and health problems Damage to the product Product malfunction For more information about the product s spare parts see Figure 1 Figure 2 or Figure 3 Hazard levels 1 6 EC DECLARATION OF CONFORMITY Hazard level Ind...

Страница 4: ...e careful when you handle nails and straps 4 Contact the local sales representative if there is any issue 3 1 Pump design 2 2 Transportation guidelines The pump is a horizontal single stage pump with volute casing close coupled to standard electric motors The pump can be used for han dling Precautions WARNING Cold or warm water Clean liquids Aggressive liquids which are not chemically and mechanic...

Страница 5: ...description 3 7 Application limits See Figure 6 for an explanation of the description code for the pump and one example Maximum working pressure This flow chart shows the maximum working pressure depending on the pump model and the temperature of the pumped liquid 3 3 Nameplate The nameplate is a metal label that is located on the bearing bracket The name plate lists key product specifications For...

Страница 6: ...a DANGER Do not use this unit in environments that may contain flam mable explosive or chemically aggressive gases or powders Use wide bends avoid using elbows which cause excessive flow resistance Guidelines The suction piping is perfectly sealed and airtight If the pump is used in an open circuit then the diameter of the suction pipe is suited to the installation conditions The suction pipe must...

Страница 7: ...pole Mount on ground using the volute cas ing feet The control panel must be equipped with a dry running protection system to which a pressure switch float switch probes or other suitable device is connected The following devices are recommended for use on the suction side of the pump B C From 160 to 200 2 pole From 160 to 280 4 pole Mount on ground using the pump and motor feet Shims are re quire...

Страница 8: ...h lead is longer than the phase leads Connect the phase leads a Open the on off valve located upstream from the pump and close the b b Remove the fill plug 3 and the gauge plug 1 use a funnel to fill the pump through the fill plug 3 until water flows out of this hole 3 4 Mount the terminal box cover NOTICE c Tighten the fill plug 3 and the gauge plug 1 Tighten the cable glands carefully to ensure ...

Страница 9: ...al protection 6 2 Torque values For information about torque values pump data see Figure 28 The protective device against Check the dry running has tripped 6 3 Inspection checklist liquid level in the tank or the mains pressure protective device and its con necting cables Check the coupling Check the flexible elements of the coupling Replace the relevant parts if there is any sign of wear and chec...

Страница 10: ...cavitation Reduce the required flow rate by partially closing the on off valve downstream from the pump If the problem persists check the operating conditions of the pump for example height difference flow re sistance liquid temperature Cause Remedy A short circuit in the electrical system Check the electrical system 7 7 The electric pump starts but the system s residual current device RCD is acti...

Страница 11: ...P e1631 4A 2 2kW 4P e1631 4A 3kW 4P e1631 4A 4kW 4P e1631 4B 5 5kW 4P e1631 4B 7 5kW 4P e1631 4C 7 5kW 4P e1631 4C 11kW 4P e1631 5B 5 5kW 4P e1631 5B 7 5kW 4P e1631 5B 11kW 4P e1631 5C 11kW 4P e1631 5C 15kW 4P e1631 6B 11kW 4P e1631 6B 15kW 4P 11 e1631 ...

Страница 12: ...e1631 5D 18 5kW 4P e1631 5D 22kW 4P e1631 5D 30kW 4P e1631 5D 37kW 4P e1631 6C 15kW 4P e1631 6C 18 5kW 4P e1631 8C 30kW 4P e1631 6C 22kW 4P e1631 8D 37kW 4P e1631 6C 30kW 4P e1631 8D 45kW 4P e1631 6D 30kW 4P e1631 8D 55kW 4P e1631 6D 37kW 4P e1631 10D 37kW 4P e1631 6D 45kW 4P e1631 10D 45kW 4P e1631 8C 18 5kW 4P e1631 10D 55kW 4P e1631 8C 22kW 4P e1631 10D 75kW 4P e1631 ...

Страница 13: ... 30kW 4P e1631 4E 37kW 4P e1631 4E 45kW 4P e1631 5E 37kW 4P e1631 5E 45kW 4P e1631 5E 55kW 4P e1631 5E 75kW 4P e1631 6E 55kW 4P e1631 6E 75kW 4P e1631 6E 90kW 4P 13 102 Volute casing 161 Casing cover 210 Shaft 230 Imperller 341 Motor adapter 411 Gasket 412 O ring 433 Mechanical seal 502 Wear ring ...

Страница 14: ...meter AS 125mm A 160mm B 200mm C 250mm D 315 350mm DT 316 E 400mm F 450mm H 500mm 2 DischargedNominal Diameter Inch 1 25 32mm 1 5 40mm 2 50mm 2 5 65mm 3 25 80mm 4 100mm 5 125mm 6 150mm 8 200mm 10 250mm 12 300mm 4 Motor powerKW 5 Motor pole 2P 2900RPM 4P 1450RPM 9 Motor thermal accessories A None B PTC C PT100 8 Motor insulation class F F级 H H级 10 Motor space heating A None B Space heating 11 Indep...

Страница 15: ...h 1 Wear ring clearance 2 Discharge port 3 Casing cover 4 Shaft 5 Bearing bracket 6 Suction port 7 Impeller 8 Mechanical seal 9 Motor 10 Ball bearings inside drive e1631 Installation Operation and Maintenance Manual 15 Technical appendix ...

Страница 16: ...5kW 4P e1631 5E 55kW 4P e1631 5E 75kW 4P e1631 6B 11kW 4P e1631 6B 15kW 4P e1631 6C 15kW 4P e1631 6C 18 5kW 4P e1631 6C 22kW 4P e1631 6C 30kW 4P e1631 6D 30kW 4P 2950 2950 2950 2950 2950 2950 2950 2950 2950 2950 2950 2950 2950 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 145...

Страница 17: ... 75 11 Potenza nominale Livello di pressione sonora LpA in dB A PN Pompa Pompa 1450 rpm 51 in kW 2950 rpm 51 52 54 56 58 60 61 63 65 66 68 69 70 71 72 73 75 76 77 1450 rpm 50 51 53 55 57 59 60 61 63 65 67 68 69 71 72 73 74 76 77 950 rpm 2950 rpm 57 2 59 8 60 2 63 950 rpm 0 55 0 75 1 1 1 5 2 2 3 51 8 54 5 56 63 5 67 8 65 8 68 5 69 1 69 5 70 5 71 1 71 8 73 1 73 8 76 5 77 5 79 5 80 58 5 60 4 60 61 63...

Страница 18: ...mmersion insufficiente aspirazione aria Pendenza positiva sacche d aria Pendenza positiva Buona immersione Curva larga Diametro del tubo diametro bocca della pompa elevata resistenza di flusso E Diametro tubo d aspirazione diametro bocca della pompa F Morsetto tubo G L aspirazione soprabattente dipende dalla pompa e dall installazione In condizioni normali il dislivello non èsuperiore a 5 6 m 18 e...

Страница 19: ...Technical appendix 16 17 A B 18 C 19 20 D E e1631 Installation Operation and Maintenance Manual 19 ...

Страница 20: ...0 9 0 9 0 9 0 9 0 9 0 9 0 9 0 9 1 1 1 1 1 1 1 1 0 5 0 5 15 18 5 22 2950 2950 2950 2950 2950 2950 2950 2950 2950 2950 2950 2950 2950 1450 1450 125 125 125 125 125 125 125 125 125 150 150 150 150 125 125 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 3 1 3 1 3 0 6 0 6 100 100 100 100 100 100 100 100 100 125 125 125 125 100 100 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 4 1 4 1 4 1 4 0 7 0 7 30 37 45 55 75 90 ...

Страница 21: ...0 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 125 125 125 125 125 125 125 125 125 125 125 125 125 125 150 150 150 150 150 150 150 150 150 150 150 150 150 200 200 200 200 0 6 0 6 0 6 0 6 0 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 8 0 8 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 7 1 7 1 7 1 7 ...

Страница 22: ... 15 7 7 3 8 4 7 3 8 4 7 3 8 4 7 3 8 4 7 3 8 4 7 3 10 0 10 0 10 0 10 0 13 1 13 1 13 1 13 1 23 Dimensioni Motore Velocità Flangia di aspirazione Flangia di scarico Poten za rpm ø kN kN kN kN kNm ø kN kN kN kN kNm kW 15 2950 2950 2950 2950 2950 2950 2950 2950 2950 125 125 125 125 125 125 125 125 125 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 8 2 8 2 8 2 8 2 8 2 8 2 8 2 8 2 8 2 5 2 5 2 5 2 5 2 5 2 5 2 5 2 ...

Страница 23: ...2 1 2 1 2 1 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 125 125 125 125 125 125 125 125 125 125 1 1 1 1 1 1 1 1 1 1 1 1 1 9 1 9 1 9 1 9 1 9 1 9 1 9 1 9 1 9 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 4 1 4 1 4 1 4 1 4 1 4 2 3 2 3 2 3 2 3 2 3 2 3 2 3 2 3 2 3 1 7 1 7 1 7 1 7 1 7 1 7 1 7 1 7 1 7 1 7 1 3 1 3 1 3 1 3 1 3 1 3 2 1 2 1 2 1 2 1 2 1 2 1 ...

Страница 24: ... 3 8 3 8 3 8 3 8 6 8 6 8 6 8 6 8 1 7 1 7 1 7 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 4 7 4 7 4 7 4 7 4 7 4 7 8 4 8 4 8 4 8 4 1 5 1 5 1 5 3 2 3 2 3 2 3 2 3 2 3 2 3 2 3 2 3 2 3 2 3 2 3 2 4 2 4 2 4 2 4 2 4 2 4 2 7 5 7 5 7 5 7 5 2 6 2 6 2 6 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 7 3 7 3 7 3 7 3 7 3 7 3 13 1 13 1 13 1 13 1 1 3 1 3 1 3 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 3 4...

Страница 25: ...1 2 G 1 2 PM1 CO1 PM2 Scarico punto di presa di pressione Uscita circolazione G 1 4 G 1 4 G 1 4 G 1 2 G 1 2 Aspirazione punto di presa di pres sione F T Punto di riempimento G 3 8 Sensore di temperatura G 1 2 Opzionale su richiesta e1631 Installation Operation and Maintenance Manual 25 ...

Страница 26: ...26 English 1 2 3 Gauge plug PM1 Drain plug E Fill plug F 27 English 1 2 3 Gauge plug PM1 Drain plug E Fill plug F 26 e1631 Installation Operation and Maintenance Manual Technical appendix ...

Страница 27: ...Technical appendix 28 e1631 Installation Operation and Maintenance Manual 27 ...

Страница 28: ... 15 15 15 8 G 3 8 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 G 1 4 15 e1631 4A 18 5kW 2P M24 x 1 5 M10 M10 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 G 3 8 G 1 4 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 e1631 4A 22kW 2P M24 x 1 5 G 3 8 G 1 4 e1631 4A 30kW 2P M24 x 1 5 G 3 8 G 1 4 e1631 4B 37kW 2P M24 x 1 5 G 3 8 G 1 4 e1631 4B 45kW 2P M24 x 1...

Страница 29: ...4D 15kW 4P 15 18 5 22 30 30 37 45 5 5 7 5 11 M24 x 1 5 60 M10 M10 M10 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 G 3 8 G 1 4 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 e1631 4D 18 5kW 4P M24 x 1 5 60 G 3 8 G 1 4 e1631 4D 22kW 4P M24 x 1 5 60 G 3 8 G 1 4 e1631 4D 30kW 4P M24 x 1 5 60 G 3 8 G 1 4 e1631 4E 30kW 4P M30 x 2 110 110 110 60 G 3 8 G 1 4 e1631 4E 37kW 4P M...

Страница 30: ... 15 15 15 15 15 15 15 15 15 15 G 3 8 35 35 35 35 35 35 35 35 35 35 35 35 60 60 60 60 60 60 60 60 60 G 1 4 15 e1631 6B 15kW 4P 15 15 18 5 22 30 30 37 45 55 75 90 18 5 22 30 37 45 55 37 45 55 M24 x 1 5 M10 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 G 3 8 G 1 4 15 15 15 15 15 15 15 15 15 15 15 60 60 60 60 60 60 60 60 60 e1631 6C 15kW 4P M30 x 2 G 3 8 G 1 4 e1631 6C 18 5kW 4P M30 x 2 ...

Страница 31: ...W 4P 75 1475 M30 x 2 180 M12 60 M16 90 M8 15 M10 15 G 1 2 60 G 1 2 60 A 920 1 Impeller nut Casing bolting B 901 01 920 01 C 901 02 920 02 Bearing bracket Casing cover bolting D 901 03 G 901 04 H 901 05 Bearing cover bolting Support foot bolting Shaft guard bolting E F T 903 01 Drain filling and temperature sensor plug 903 04 PM1 PM2 CO1 Pressure tapping and circulation outlet 903 03 02 05 e1631 In...

Страница 32: ......

Отзывы: