Xylem Lowara e1631 Скачать руководство пользователя страница 6

  

 

en - Translation of the original instructions 

4  Installation 

The following equation is used to calculate the maximum height above 
the liquid level which the pump can be installed: 

(p *10.2 - 

Z) ≥ NPSH + H  + H   + 0.5 

Precautions 

p

Barometric pressure in bar (in closed system is system pres- 
sure) 

WARNING: 

• Observe accident prevention regulations in force. 

• Use suitable equipment and protection. 

• Always refer to the local and/or national regulations, 

legislation, and codes in force regarding the selection of  
the installation site, plumbing, and power connections. 

NPSH   Value in meter of the pump intrinsic flow resistance 

H

Total losses in meters caused by passage of liquid in the suc- 
tion pipe of the pump 

H

Steam pressure in meters that correspond to the temperature 
of the liquid T °C 

Electrical Hazard: 

0.5 

Recommended safety margin (m) 

• Make sure that all connections are performed by quali- 

fied installation technicians and in compliance with the 
regulations in force. 

Maximum height at which the pump can be installed (m) 

For more information, see 

Figure 13 

 . 

• Before starting work on the unit, make sure that the unit 

and the control panel are isolated from the power sup- 
ply and cannot be energized. This applies to the control 
circuit as well. 

(p *10.2 - Z) must always be a positive number. 

NOTICE: 

Do not exceed the pumps suction capacity as this could cause cavita- 
tion and damage the pump. 

Grounding (earthing) 

4.1.2  Piping requirements 

Electrical Hazard: 

• Always connect the external protection conductor to 

ground (earth) terminal before making other electrical 
connections. 

Precautions 

WARNING: 

• You must ground (earth) all electrical equipment. This 

applies to the pump equipment, the driver, and any 
monitoring equipment. Test the ground (earth) lead to 
verify that it is connected correctly. 

• If the motor cable is jerked loose by mistake, the 

ground (earth) conductor should be the last conductor 
to come loose from its terminal. Make sure that the 
ground (earth) conductor is longer than the phase con- 
ductors. This applies to both ends of the motor cable. 

• Add additional protection against lethal shock. Install a 

high-sensitivity differential switch (30 mA) [residual cur- 
rent device RCD]. 

• Use pipes suited to the maximum working pressure of 

the pump. Failure to do so can cause the system to 
rupture, with the risk of injury. 

• Make sure that all connections are performed by quali- 

fied installation technicians and in compliance with the 
regulations in force. 

NOTICE: 

Observe all regulations issued by authorities having jurisdiction and by 
companies managing the public water supplies if the pump is connect- 
ed to a public water system. If required, install appropriate backflow- 
prevention device on the suction side. 

4.1  Facility requirements 

Piping checklist 

4.1.1  Pump location 

Check that the following requirements are met: 

• All piping is independently supported, piping must not place a bur- 

den on the unit. 

• Flexible pipes or unions are used, in order to avoid transmission 

of pump vibrations to the pipes and vice versa. 

DANGER: 

Do not use this unit in environments that may contain flam- 
mable/explosive or chemically aggressive gases or powders. 

• Use wide bends, avoid using elbows which cause excessive flow 

resistance. 

Guidelines 

• The suction piping is perfectly sealed and airtight. 

• If the pump is used in an open circuit, then the diameter of the 

suction pipe is suited to the installation conditions. The suction 
pipe must not be smaller than the diameter of the suction port. 

• If the suction piping must be larger than the suction side of the 

pump, then an eccentric pipe reducer is installed. 

Observe the following guidelines regarding the location of the product: 

• Make sure that no obstructions hinder the normal flow of the cool- 

ing air that is delivered by the motor fan. 

• Make sure that the installation area is protected from any fluid 

leaks, or flooding. 

• If possible, place the pump slightly higher than the floor level. 

• The ambient temperature must be between 0°C (+32°F) and 

+40°C (+104°F). 

• The relative humidity of the ambient air must be less than 50% at 

+40°C (+104°F). 

• If the pump is placed above liquid level, a foot valve is installed at 

the end of the suction piping. 

• The foot valve is fully immersed into the liquid so that air cannot 

enter through the suction vortex, when the liquid is at the mini- 
mum level and the pump is installed above the liquid source. 

• Appropriately sized on-off valves are installed on the suction pip- 

ing and on the delivery piping (downstream to the check valve) for 
regulation of the pump capacity, for pump inspection, and for 
maintenance. 

• Appropriately sized on-off valve is installed on the delivery piping 

(downstream to the check valve) for regulation of the pump ca- 
pacity, for pump inspection, and for maintenance. 

• Contact the Sales and Service Department if: 

• The relative air humidity conditions exceed the guidelines. 

• The room temperature e40°C (+104°F). 
• The unit is located more than 1000 m (3000 ft) above the 

sea level. The motor performance may need to be de-rated 
or replaced with a more powerful motor. 

For information about which value to de-rate the motor with, see 

 Table 

12 

 . 

• In order to prevent back flow into the pump when pump is turned 

off a check valve is installed on the delivery piping. 

Pump positions and clearance 

WARNING: 

Provide adequate light and clearance around the pump. Make sure 
that it is easily accessible for installation and maintenance operations. 

Do not use the on-off valve on the discharge side in the 
closed position in order to throttle the pump for more than a 
few seconds. If the pump must operate with the discharge 
side closed for more than a few seconds, a bypass circuit 
must be installed to prevent overheating of the liquid inside 
the pump. 

Installation above liquid source (suction lift) 

The theoretical maximum suction height of any pump is 10.33m. In 
practice, the following affect the suction capacity of the pump: 

• Temperature of the liquid 
• Elevation above the sea level (in an open system) 

• System pressure (in a closed system) 
• Resistance of the pipes 

For illustrations that show the piping requirements, see 

Figure 14 

 and 

Figure 15 

 . 

• Own intrinsic flow resistance of the pump 

• Height differences 

e1631 Installation, Operation, and Maintenance Manual 

Содержание Lowara e1631

Страница 1: ...K20040028 REV 0 ...

Страница 2: ...on and Maintenance Manual 3 1 Introduction and Safety 3 2 Transportation and Storage 4 3 Product Description 4 4 Installation 5 5 Commissioning Startup Operation and Shutdown 8 6 Maintenance 8 7 Troubleshooting 9 2 e1631 Installation Operation and Maintenance Manual ...

Страница 3: ...t these hazards CAUTION Always specify the exact product type and part number when requesting technical information or spare parts from the Sales and Service Department Personal accidents and health problems Damage to the product Product malfunction For more information about the product s spare parts see Figure 1 Figure 2 or Figure 3 Hazard levels 1 6 EC DECLARATION OF CONFORMITY Hazard level Ind...

Страница 4: ...e careful when you handle nails and straps 4 Contact the local sales representative if there is any issue 3 1 Pump design 2 2 Transportation guidelines The pump is a horizontal single stage pump with volute casing close coupled to standard electric motors The pump can be used for han dling Precautions WARNING Cold or warm water Clean liquids Aggressive liquids which are not chemically and mechanic...

Страница 5: ...description 3 7 Application limits See Figure 6 for an explanation of the description code for the pump and one example Maximum working pressure This flow chart shows the maximum working pressure depending on the pump model and the temperature of the pumped liquid 3 3 Nameplate The nameplate is a metal label that is located on the bearing bracket The name plate lists key product specifications For...

Страница 6: ...a DANGER Do not use this unit in environments that may contain flam mable explosive or chemically aggressive gases or powders Use wide bends avoid using elbows which cause excessive flow resistance Guidelines The suction piping is perfectly sealed and airtight If the pump is used in an open circuit then the diameter of the suction pipe is suited to the installation conditions The suction pipe must...

Страница 7: ...pole Mount on ground using the volute cas ing feet The control panel must be equipped with a dry running protection system to which a pressure switch float switch probes or other suitable device is connected The following devices are recommended for use on the suction side of the pump B C From 160 to 200 2 pole From 160 to 280 4 pole Mount on ground using the pump and motor feet Shims are re quire...

Страница 8: ...h lead is longer than the phase leads Connect the phase leads a Open the on off valve located upstream from the pump and close the b b Remove the fill plug 3 and the gauge plug 1 use a funnel to fill the pump through the fill plug 3 until water flows out of this hole 3 4 Mount the terminal box cover NOTICE c Tighten the fill plug 3 and the gauge plug 1 Tighten the cable glands carefully to ensure ...

Страница 9: ...al protection 6 2 Torque values For information about torque values pump data see Figure 28 The protective device against Check the dry running has tripped 6 3 Inspection checklist liquid level in the tank or the mains pressure protective device and its con necting cables Check the coupling Check the flexible elements of the coupling Replace the relevant parts if there is any sign of wear and chec...

Страница 10: ...cavitation Reduce the required flow rate by partially closing the on off valve downstream from the pump If the problem persists check the operating conditions of the pump for example height difference flow re sistance liquid temperature Cause Remedy A short circuit in the electrical system Check the electrical system 7 7 The electric pump starts but the system s residual current device RCD is acti...

Страница 11: ...P e1631 4A 2 2kW 4P e1631 4A 3kW 4P e1631 4A 4kW 4P e1631 4B 5 5kW 4P e1631 4B 7 5kW 4P e1631 4C 7 5kW 4P e1631 4C 11kW 4P e1631 5B 5 5kW 4P e1631 5B 7 5kW 4P e1631 5B 11kW 4P e1631 5C 11kW 4P e1631 5C 15kW 4P e1631 6B 11kW 4P e1631 6B 15kW 4P 11 e1631 ...

Страница 12: ...e1631 5D 18 5kW 4P e1631 5D 22kW 4P e1631 5D 30kW 4P e1631 5D 37kW 4P e1631 6C 15kW 4P e1631 6C 18 5kW 4P e1631 8C 30kW 4P e1631 6C 22kW 4P e1631 8D 37kW 4P e1631 6C 30kW 4P e1631 8D 45kW 4P e1631 6D 30kW 4P e1631 8D 55kW 4P e1631 6D 37kW 4P e1631 10D 37kW 4P e1631 6D 45kW 4P e1631 10D 45kW 4P e1631 8C 18 5kW 4P e1631 10D 55kW 4P e1631 8C 22kW 4P e1631 10D 75kW 4P e1631 ...

Страница 13: ... 30kW 4P e1631 4E 37kW 4P e1631 4E 45kW 4P e1631 5E 37kW 4P e1631 5E 45kW 4P e1631 5E 55kW 4P e1631 5E 75kW 4P e1631 6E 55kW 4P e1631 6E 75kW 4P e1631 6E 90kW 4P 13 102 Volute casing 161 Casing cover 210 Shaft 230 Imperller 341 Motor adapter 411 Gasket 412 O ring 433 Mechanical seal 502 Wear ring ...

Страница 14: ...meter AS 125mm A 160mm B 200mm C 250mm D 315 350mm DT 316 E 400mm F 450mm H 500mm 2 DischargedNominal Diameter Inch 1 25 32mm 1 5 40mm 2 50mm 2 5 65mm 3 25 80mm 4 100mm 5 125mm 6 150mm 8 200mm 10 250mm 12 300mm 4 Motor powerKW 5 Motor pole 2P 2900RPM 4P 1450RPM 9 Motor thermal accessories A None B PTC C PT100 8 Motor insulation class F F级 H H级 10 Motor space heating A None B Space heating 11 Indep...

Страница 15: ...h 1 Wear ring clearance 2 Discharge port 3 Casing cover 4 Shaft 5 Bearing bracket 6 Suction port 7 Impeller 8 Mechanical seal 9 Motor 10 Ball bearings inside drive e1631 Installation Operation and Maintenance Manual 15 Technical appendix ...

Страница 16: ...5kW 4P e1631 5E 55kW 4P e1631 5E 75kW 4P e1631 6B 11kW 4P e1631 6B 15kW 4P e1631 6C 15kW 4P e1631 6C 18 5kW 4P e1631 6C 22kW 4P e1631 6C 30kW 4P e1631 6D 30kW 4P 2950 2950 2950 2950 2950 2950 2950 2950 2950 2950 2950 2950 2950 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 145...

Страница 17: ... 75 11 Potenza nominale Livello di pressione sonora LpA in dB A PN Pompa Pompa 1450 rpm 51 in kW 2950 rpm 51 52 54 56 58 60 61 63 65 66 68 69 70 71 72 73 75 76 77 1450 rpm 50 51 53 55 57 59 60 61 63 65 67 68 69 71 72 73 74 76 77 950 rpm 2950 rpm 57 2 59 8 60 2 63 950 rpm 0 55 0 75 1 1 1 5 2 2 3 51 8 54 5 56 63 5 67 8 65 8 68 5 69 1 69 5 70 5 71 1 71 8 73 1 73 8 76 5 77 5 79 5 80 58 5 60 4 60 61 63...

Страница 18: ...mmersion insufficiente aspirazione aria Pendenza positiva sacche d aria Pendenza positiva Buona immersione Curva larga Diametro del tubo diametro bocca della pompa elevata resistenza di flusso E Diametro tubo d aspirazione diametro bocca della pompa F Morsetto tubo G L aspirazione soprabattente dipende dalla pompa e dall installazione In condizioni normali il dislivello non èsuperiore a 5 6 m 18 e...

Страница 19: ...Technical appendix 16 17 A B 18 C 19 20 D E e1631 Installation Operation and Maintenance Manual 19 ...

Страница 20: ...0 9 0 9 0 9 0 9 0 9 0 9 0 9 0 9 1 1 1 1 1 1 1 1 0 5 0 5 15 18 5 22 2950 2950 2950 2950 2950 2950 2950 2950 2950 2950 2950 2950 2950 1450 1450 125 125 125 125 125 125 125 125 125 150 150 150 150 125 125 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 3 1 3 1 3 0 6 0 6 100 100 100 100 100 100 100 100 100 125 125 125 125 100 100 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 2 1 4 1 4 1 4 1 4 0 7 0 7 30 37 45 55 75 90 ...

Страница 21: ...0 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 1450 125 125 125 125 125 125 125 125 125 125 125 125 125 125 150 150 150 150 150 150 150 150 150 150 150 150 150 200 200 200 200 0 6 0 6 0 6 0 6 0 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 0 8 0 8 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 7 1 7 1 7 1 7 ...

Страница 22: ... 15 7 7 3 8 4 7 3 8 4 7 3 8 4 7 3 8 4 7 3 8 4 7 3 10 0 10 0 10 0 10 0 13 1 13 1 13 1 13 1 23 Dimensioni Motore Velocità Flangia di aspirazione Flangia di scarico Poten za rpm ø kN kN kN kN kNm ø kN kN kN kN kNm kW 15 2950 2950 2950 2950 2950 2950 2950 2950 2950 125 125 125 125 125 125 125 125 125 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 8 2 8 2 8 2 8 2 8 2 8 2 8 2 8 2 8 2 5 2 5 2 5 2 5 2 5 2 5 2 5 2 ...

Страница 23: ...2 1 2 1 2 1 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 1 5 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 125 125 125 125 125 125 125 125 125 125 1 1 1 1 1 1 1 1 1 1 1 1 1 9 1 9 1 9 1 9 1 9 1 9 1 9 1 9 1 9 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 4 1 4 1 4 1 4 1 4 1 4 2 3 2 3 2 3 2 3 2 3 2 3 2 3 2 3 2 3 1 7 1 7 1 7 1 7 1 7 1 7 1 7 1 7 1 7 1 7 1 3 1 3 1 3 1 3 1 3 1 3 2 1 2 1 2 1 2 1 2 1 2 1 ...

Страница 24: ... 3 8 3 8 3 8 3 8 6 8 6 8 6 8 6 8 1 7 1 7 1 7 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 3 5 4 7 4 7 4 7 4 7 4 7 4 7 8 4 8 4 8 4 8 4 1 5 1 5 1 5 3 2 3 2 3 2 3 2 3 2 3 2 3 2 3 2 3 2 3 2 3 2 3 2 4 2 4 2 4 2 4 2 4 2 4 2 7 5 7 5 7 5 7 5 2 6 2 6 2 6 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 7 3 7 3 7 3 7 3 7 3 7 3 13 1 13 1 13 1 13 1 1 3 1 3 1 3 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 2 6 3 4...

Страница 25: ...1 2 G 1 2 PM1 CO1 PM2 Scarico punto di presa di pressione Uscita circolazione G 1 4 G 1 4 G 1 4 G 1 2 G 1 2 Aspirazione punto di presa di pres sione F T Punto di riempimento G 3 8 Sensore di temperatura G 1 2 Opzionale su richiesta e1631 Installation Operation and Maintenance Manual 25 ...

Страница 26: ...26 English 1 2 3 Gauge plug PM1 Drain plug E Fill plug F 27 English 1 2 3 Gauge plug PM1 Drain plug E Fill plug F 26 e1631 Installation Operation and Maintenance Manual Technical appendix ...

Страница 27: ...Technical appendix 28 e1631 Installation Operation and Maintenance Manual 27 ...

Страница 28: ... 15 15 15 8 G 3 8 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 35 G 1 4 15 e1631 4A 18 5kW 2P M24 x 1 5 M10 M10 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 G 3 8 G 1 4 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 e1631 4A 22kW 2P M24 x 1 5 G 3 8 G 1 4 e1631 4A 30kW 2P M24 x 1 5 G 3 8 G 1 4 e1631 4B 37kW 2P M24 x 1 5 G 3 8 G 1 4 e1631 4B 45kW 2P M24 x 1...

Страница 29: ...4D 15kW 4P 15 18 5 22 30 30 37 45 5 5 7 5 11 M24 x 1 5 60 M10 M10 M10 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 G 3 8 G 1 4 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 e1631 4D 18 5kW 4P M24 x 1 5 60 G 3 8 G 1 4 e1631 4D 22kW 4P M24 x 1 5 60 G 3 8 G 1 4 e1631 4D 30kW 4P M24 x 1 5 60 G 3 8 G 1 4 e1631 4E 30kW 4P M30 x 2 110 110 110 60 G 3 8 G 1 4 e1631 4E 37kW 4P M...

Страница 30: ... 15 15 15 15 15 15 15 15 15 15 G 3 8 35 35 35 35 35 35 35 35 35 35 35 35 60 60 60 60 60 60 60 60 60 G 1 4 15 e1631 6B 15kW 4P 15 15 18 5 22 30 30 37 45 55 75 90 18 5 22 30 37 45 55 37 45 55 M24 x 1 5 M10 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 M8 G 3 8 G 1 4 15 15 15 15 15 15 15 15 15 15 15 60 60 60 60 60 60 60 60 60 e1631 6C 15kW 4P M30 x 2 G 3 8 G 1 4 e1631 6C 18 5kW 4P M30 x 2 ...

Страница 31: ...W 4P 75 1475 M30 x 2 180 M12 60 M16 90 M8 15 M10 15 G 1 2 60 G 1 2 60 A 920 1 Impeller nut Casing bolting B 901 01 920 01 C 901 02 920 02 Bearing bracket Casing cover bolting D 901 03 G 901 04 H 901 05 Bearing cover bolting Support foot bolting Shaft guard bolting E F T 903 01 Drain filling and temperature sensor plug 903 04 PM1 PM2 CO1 Pressure tapping and circulation outlet 903 03 02 05 e1631 In...

Страница 32: ......

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