background image

8 and 

Figure 7: Connection diagram for three phase models 

on page 8

for location. If there is a fault, the relay contact closes to display a red

status light and the error code on the user interface display. See 

User

interface

 on page 9. The relay contact closure can also be used to ener-

gize a remote fault display.

5.2.6.2  Signal relay for 3–phase pumps only

Two normally open relay contacts are available at terminals 22, 23 and

24, 25. If an error causes the pump to stop operating, the relay contact

closes and terminals 24–25 are closed. Terminals 23–24 indicate pump

stop/run status.

Table 1: Relay status

Motor running

Motor stopped

No fault

Relay 1 Open (24-25

open circuit)
Relay 2 Closed (22-23

short circuit)

Relay 1 Open (24-25

open circuit)
Relay 2 Open (22-23

open circuit)

Fault present

Not possible

Relay 1 Closed (24-25

short circuit)
Relay 2 Open (22-23

open circuit)

5.2.7  External sensors

Single phase pumps can be equipped with an optional differential

pressure sensor and a remote optional temperature sensor. The three

phase pumps are equipped with two absolute pressure sensors and an

optional external temperature sensor. Refer to the following table for

more information.

Sensor description

Type

Terminals

1–Phase Pump 3–Phase Pump

Differential pressure

sensor 4-20 mA

15 psi
30 psi

9–10

Absolute pressure

sensors 4-20 mA

17–18
15–16

Temperature sensor

KTY82

13–14

11–12

Differential pressure sensor setup — single phase pumps only

1. Install differential pressure sensor on the pipe

2. Connect wires at terminals 9 and 10. See 

Figure 6: Connection dia-

gram for single phase models 

on page 8.

3. Turn on the pump.

4. Upon startup, the pump detects the sensor and displays the setup

menu.

5. Select the right sensor model and confirm the selection by using the

parameter button (3). See 

User interface

 on page 9.

6. The pump runs through the startup sequence and automatically

starts working in constant pressure mode (factory default). The sen-

sor must be wired to terminals 9 & 10.

7. The setpoint can be changed by using the settings button (5). See 

User interface

 on page 9.

Pressure sensor setup — three phase pumps only

Two absolute pressure sensors are factory provided to be installed on

the pump flanges pressure ports and wired to terminals 15, 16 and 17,

18. The sensors must be installed to allow for precise pump operation

in constant and proportional pressure modes. In case of sensor failure,

the pump will display the corresponding alarm code (see par. 8.2) and

will continue to operate with limited precision using pressure estima-

tion.

External temperature sensor setup

The optional external temperature sensor setup and related control

modes are available only through RS-485 or wireless module connec-

tion.
For details refer to the electronic drive manual on www.bellgos-

sett.com

NOTICE:

The differential sensor cables shall not exceed 65 ft.

5.2.8  Communication bus

The pumps have two built-in RS-485 communication channels.
Single phase pumps — The standard channel is available on terminals

(15-16-17), while the second one is enabled only with optional RS-485

or wireless module on terminals (18–19–20). See 

Figure 6: Connection

diagram for single phase models 

on page 8.

Three phase pumps — The standard channel is available on terminals

(5-6-7), while the second one is enabled only with optional RS-485 or

wireless module on terminals (8-9-10). See 

Figure 7: Connection dia-

gram for three phase models 

on page 8.

The pump can communicate with external BMS systems via Modbus or

BACnet protocol. For a complete description of the protocols, refer to

the electronic drive manual, in addition to Modbus and BACnet instruc-

tion manuals at www.bellgossett.com.

NOTICE:

When remote control is active, the set points and control modes are

managed only through communication channels and cannot be

changed via the user interface. The displayed quantity and unit of

measurement remain active on the user interface.

5.2.9  Wireless module

The wireless module is an optional module, to be coupled with the

ecocircXL circulators. When correctly configured, it generates a wire-

less network accessible by a mobile device, tablet or a personal com-

puter. See wireless module instructions manual for details at www.bell-

gossett.com.

5.2.10  Automatic two pumps in parallel operation

Backup operation (bcup)

Only the lead pump runs. The second pump starts in case of failure of

the lead pump.

Alternate operation (alte)

Only one pump runs at a time. The working time is switched every 24

hours so that workload is balanced between both pumps. The second

pump is started immediately in case of failure of the lead pump.

Automatic parallel operation (para)

Both pumps run simultaneously at the same set point. Only when the

constant pressure mode is selected (for details see 

Control Modes

 on

page 9), the lead pump determines the behavior of the full system and

is able to optimize the performance. To guarantee the required per-

formance with the minimum power consumption, the lead pump starts

or stops the lag (second) pump to satisfy system requirement of flow

and head.
NOTE: The automatic optimization works correctly on most installa-

tions. In the case of unstable running, switch the pump operation to

“forced parallel operation” (forc).

Forced parallel operation (forc)

Both pumps run simultaneously with the same set point. The master

pump determines the behavior of the full system.

6  System Setup and Operation

CAUTION:

Always wear protective gloves when handling the pumps and

motor. When pumping hot liquids, the pump and its parts

may exceed 40°C (104°F).

NOTICE:

The pump must not run dry as this can damage the bearings. Fill the

system correctly with liquid and vent the air before first start-up.

 

6  System Setup and Operation

ecocirc

®

 XL INSTRUCTION MANUAL

11

Содержание ecocirc XL

Страница 1: ...INSTRUCTION MANUAL P2002548 Rev E Single Phase Pump Three Phase Pump ecocirc XL...

Страница 2: ......

Страница 3: ...Connection assignment 9 5 System Description 9 5 1 User interface 9 5 1 1 User interface locking unlocking 9 5 2 Functions 9 5 2 1 Control Modes 9 5 2 2 Temperature dependent control modes 10 5 2 3 N...

Страница 4: ...lts causes and remedies 14 9 Other Relevant Documentation or Manuals 15 9 1 Embedded Software and Driver Software License Agreement 15 10 Product warranty 15 Table of Contents 2 ecocirc XL INSTRUCTION...

Страница 5: ...ar radiation unless Xylem has been informed and ap propriate actions have been agreed upon Recycling guidelines Always follow local laws and regulations regarding recycling 1 4 Spare parts WARNING Onl...

Страница 6: ...f the pump NOTICE Do not use this pump to handle liquids containing abrasive solid or fibrous substances toxic or corrosive liquids potable liquids other than water or liquids not compatible with the...

Страница 7: ...nual lifting or handling Always lift the pump by the motor housing or pump body If the pump weight exceeds the manual handling limits use lifting equipment with lifting straps A0022_a_sc 4 2 Tools req...

Страница 8: ...ra tion The current type and power supply voltage connection must corre spond to the specifications on the name plate on the pump Use wires at least 14 AWG to supply power to the pump Follow all local...

Страница 9: ...lb 1 2 M8 170 in lb 1 2 M10 340 in lb 3 M10 340 in lb CAUTION Check for the presence of leaks after reassembling the pump 4 8 Electrical installation Precautions WARNING Make sure that all connections...

Страница 10: ...e 7 Connection diagram for three phase models CAUTION Connect the low voltage circuits of the electronic drive only to Safety Extra Low Voltage SELV circuits The circuits pro vided for use with extern...

Страница 11: ...control indicator Hot Surface Burn hazard During normal operation the pump surfaces may be so hot that only the buttons should be touched to avoid burns 5 1 1 User interface locking unlocking The use...

Страница 12: ...d See Figure 6 Connection diagram for single phase models on page 8 Start stop terminals for three phase models are 13 and 14 See Figure 7 Connection diagram for three phase models on page 8 NOTICE Th...

Страница 13: ...l on www bellgos sett com NOTICE The differential sensor cables shall not exceed 65 ft 5 2 8 Communication bus The pumps have two built in RS 485 communication channels Single phase pumps The standard...

Страница 14: ...TE The communication setup menu is available only on display and not through communication bus 6 1 2 Change the control mode The pump can be controlled by a BMS Building management system or other dev...

Страница 15: ...y two pumps in parallel menu The following procedure must be executed during the start up phase of the pump 1 Enter the two pump sub menu when the display is showing TWMA two pump master or TWSL two p...

Страница 16: ...malfunction Switch off the pump for 5 minutes and then power on If the problem persists contact local B G repre sentative A02 High temperature of the fluid Check water temperature value A03 Automatic...

Страница 17: ...ch date of shipment shall not be greater than af ter receipt of notice that the goods are ready to ship whichever shall occur first unless a longer period is specified in the product documen tation th...

Страница 18: ...k e damaged due to abnormal con ditions vibration failure to properly prime or operation without flow f damaged due to a defective power supply or improper electrical protection or g damaged resulting...

Страница 19: ......

Страница 20: ...es and advanced analytics solutions for water electric and gas utilities In more than 150 countries we have strong long standing relationships with customers who know us for our powerful combination o...

Отзывы: