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19. Install the bypass piping and globe valve (T).

• Use the same size pipe for the bypass piping and 

globe valve in the bypass line as the main valve (N) 
to allow manual regulation during service of regulator.

• Support piping to remove any stress from the 

regulator valve body before connecting to the system.

• Make sure pipes and flanges are properly aligned to 

prevent stress on the regulator valve body.

20. Install pipe reducer (S) to increase the pipe size, if 

necessary, to meet the velocity requirements.

Use additional reducers when the pipe needs to be 
increased more than two pipe sizes.

21. Install a 1/4 NPT pipe tapping (U) at least 10 pipe 

diameters downstream in a straight run of the 
enlarged pipe for the pressure gauge and feedback 
line (for spring and/or air pilots) connection.

Note: For heat exchanger shell applications, it is 
recommended that the feedback line and pressure 
gauge be installed directly into the heat exchanger 
shell.

22. Install pressure relief valve (V) in the downstream 

piping as required by codes.

23. Install a tee fitting (W) for pressure feedback line.
24. Install a siphon loop tube (X), petcock (Y) and 

pressure gauge (Z) in vertical port of tee fitting (W).

25. Connect system piping to complete the installation.
26. Refer to "Pilot Installation" for pilot mounting and 

piping instructions.

PILOT INSTALLATION

Mounting Hardware for Pilot Installation

Kit A

– For spring or air pilots only or in combination with

temperature or solenoid pilots.

Kit B

– For temperature pilot or solenoid pilot only.

No

Part Description

Kit A

Kit B

1

L-Tubing; from main valve bottom

X

X

Elbow connection to tee fitting
Branch connection.

2

S-Tubing; from bleed orifice fitting

X

to tee fitting on pilot.

3

Nipple, 1/4 NPT x 4" (101mm)

X

4

Nipple, 1/4 NPT x 1-1/2" (38mm) (2)

X

X

5

Union Connection, 1/4 NPT Female

X

X

6

Tee fitting

X

X

7

L-fitting

X

X

8

Bushing

X

9

J-Tubing; From bleed orifice fitting

X

to tee fitting on pilot.

10

1/8" Tubing connector

X

X

Hardware Kit Components

1

2

4

3

5

10

7

6

1

9

4

8

5

10

7

6

4

Содержание Bell & Gossett Hoffman Specialty 2000 Series

Страница 1: ...INSTRUCTION MANUAL HS 601I 510549...

Страница 2: ...lots only The steam system relief valve opening set point pressure is based on the supply steam inlet pressure to the regulator and must be set as follows 12 Locate temperature regulators close to the...

Страница 3: ...ee siphon loop tube petcock and pressure gauge 12 On NPT sized regulator valves install a pipe union M to allow regulator removal for service or replacement 13 Use compressed air or steam to clean pip...

Страница 4: ...d directly into the heat exchanger shell 22 Install pressure relief valve V in the downstream piping as required by codes 23 Install a tee fitting W for pressure feedback line 24 Install a siphon loop...

Страница 5: ...254 5 7 145 Combination 2 1 2 65 10 6 269 12 8 325 10 0 254 5 9 150 Pilots 3 80 11 2 284 13 1 333 10 0 254 6 4 162 4 100 13 0 330 13 9 353 10 0 254 7 9 200 6 150 16 6 422 14 9 378 10 0 254 9 5 241 1...

Страница 6: ...n 6 Install the L fitting from the hardware kit in the tapping at the center of the main valve diaphragm cover Note For steps 7 and 8 trim the length of the copper tubing as required see Tubing Length...

Страница 7: ...t 1 When only a temperature pilot is used the outlet tapping port must be reduced Use the 1 8 x 1 4 NPT bushing from the hardware kit in the 1 4 NPT outlet 2 Insert the sensing bulb so the full length...

Страница 8: ...from the tank or piping without draining the system When using a dry well coat the bulb with high temperature grease or heat transfer compound to aid heat transfer Make sure that bulb and dry well ar...

Страница 9: ...ediate pressures can be interpolated from the chart PNT Air Signal Maximum Steam Pressure from Main Valve Outlet Pressure AP 1A Pressure Pilot AP 4A Pressure Pilot psig Bar psig Bar psig Bar 9 0 62 0...

Страница 10: ...radually compress adjusting spring by tightening adjusting nuts equally until the pilot valve opens Air Adjust Air PRV to allow pressure to build slightly until the air pilot valve opens Temperature I...

Страница 11: ...making the adjustment 4 Observe the temperature while the system is running 5 Adjust the sleeve until the desired temperature is reached 6 Tighten the dial set screw without turning the adjusting sle...

Страница 12: ...e Cause Low inlet pressure Solution Correct supply pressure from the boiler Fully open supply valve Check for upstream blockage Cause The regulator is not properly adjusted Solution Readjust the pilot...

Страница 13: ...e air line slowly increase the air pressure on the main valve diaphragms from 0 psig to 30 psig 0 to 2 1 bar Slowly decrease the pressure back to 0 psig 0 bar Repeat this step several times 4 Check fo...

Страница 14: ...Valve Seat Lapping Procedures below 9 To continue disassembly Replace plug and stem nut onto stem to prevent damage to diaphragm when air pressure is released Do not fully tighten nut Relieve air pres...

Страница 15: ...necessary or replace components to stop any leaks 15 Return the main valve to service Main Valve Diaphragm Replacement A leak in the diaphragm will not allow full steam pressure to build up under the...

Страница 16: ...t 7 Connect a 30 psig air supply to the 1 4 NPT pilot INLET port 8 Test for seat and disc leakage Open shut off valve from SIGNAL LINE port Apply air pressure at the INLET port Check for leakage from...

Страница 17: ...ding the stem Spring Pilot Seat Lapping Operations Lap sparingly using 500 grit lapping compound and light pressure Heavy grinding may cause galling wide sealing surfaces and a grooved disc all of whi...

Страница 18: ...urns 3 Back off air loading pressure 4 If used in conjunction with a temperature pilot set temperature setting higher than the bulb temperature 5 Slightly open the shut off valve in the steam supply t...

Страница 19: ...If air is leaking replace the diaphragms AP 4A With a 30 psig air supply to the FEEDBACK tapping the SIGNAL line and IN tapings plugged check for air leakage from the vent hole of the pilot If air is...

Страница 20: ...ble well is provided Failure to follow this procedure may result in serious burns CAUTION Temperature pilot bulb will be inserted in the heated fluid Before immersing check compatibility of copper bul...

Страница 21: ...ecessary 4 Apply non hardening sealant to bottom plug 4 threads Reassemble pilot 5 Retest pilot y y y yy y yy yy yy yyy y y y yy y y y y y y yy yy yy yy yy 150 F 70 C 60 C 50 C 125 F BELLOWS HOUSING B...

Страница 22: ...achieve the desired system temperature 3 Allow system temperature to stabilize at the desired set point temperature and normal load conditions Securely tighten the adjustment knob set screw 4 Rotate...

Страница 23: ...lect alteration accident or physical damage c used in a manner contrary to Seller s instructions for installation operation and maintenance d damaged from ordinary wear and tear corrosion or chemical...

Страница 24: ...ration and maintenance d damaged from ordinary wear and tear corrosion or chemical attack e damaged due to abnormal conditions vibration failure to properly prime or operation without flow f damaged d...

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