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Operation Manual

Introduction

Operation Manual

This Operation and Safety Manual provides the information

needed to safely operate the XR842 Reach Forklift.
This manual should be considered a permanent part of the

forklift, and kept in the protective manual case located in the

operator’s cab.

Before operating the forklift, read this manual complete-

ly and carefully to understand the safety instructions and

the operation of controls and safety equipment. You must

comply with all DANGER, WARNING, and CAUTION notic-

es. They are included in this manual for your benefit.

Improper operation of this forklift could result in death or

serious injury.
BEFORE starting the engine, do the following:
•

Read the Operation and Safety Manual

•

Read all the Safety Labels on the Forklift

•

Clear the area of all other persons

Learn and practice safe use of forklift controls in a safe,

clear area, BEFORE you operate this forklift on a work site.

It is your responsibility to observe applicable laws and

regulations and to follow manufacturer’s instructions on

forklift operation and maintenance.

Replacement manuals for the XR842 forklift can be obtained

by contacting our parts department by phone or visiting our

website:

Xtreme Manufacturing

Phone: (800) 497-1704

www.XMFG.com

When contacting our parts department, please have the

forklift serial number available. The serial number plate is

located in the operator’s cab, at the base of the seat.

For easy reference, you can record the serial number in the

space below.

Serial Number:

Fig 1. Serial Number Plate

Right side, left side, front, and rear are directional references

given from the operator’s seat when facing forward.

Fig 2. Forklift Direction Orientation

Warning

Notice

ONT

REAR

RIGHT

LEFT

General

Replacement Manuals

Model / Serial Plate

Orientation

Содержание XR842

Страница 1: ...Operation Manual 1 Operation Safety Manual PN 24904 000 ...

Страница 3: ...tor Seat 33 Description Page Operator Seat Controls 33 Weight Suspension Lever 34 Lumbar Support 34 Fore and Aft Adjustment Lever 34 Backrest Angle Adjustment Lever 34 Seat Belt 35 Rear View Mirrors 35 Controls and Indicators 36 Travel Select Lever 36 Gear Select Switch 36 Parking Brake Switch 37 Load Capacity Charts 37 Hydraulic Oil Temperature Indicator 37 Low Brake Pressure Indicator 37 Rear Ax...

Страница 4: ...6 Fuel Types 57 Pintle Hook 57 Attachments 57 Attachment Disclaimer 57 Fork Ratings 57 Standard Carriage Operation 58 Fork Positioning Carriage Operation 58 Quick Attach System 59 Load Handling 62 Boom Lift Point 63 Suspended Loads 63 Pick Up a Load 63 Carry a Load 64 Place a Load 64 Load Shift 64 Elevating Personnel 64 Load Capacity Charts 66 Frame Leveling 68 Preventive Maintenance Establishing ...

Страница 5: ...ll other persons Learn and practice safe use of forklift controls in a safe clear area BEFORE you operate this forklift on a work site It is your responsibility to observe applicable laws and regulations and to follow manufacturer s instructions on forklift operation and maintenance Replacement manuals for the XR842 forklift can be obtained by contacting our parts department by phone or visiting o...

Страница 6: ...nform all operators regardless of reading and language skills of as many potential hazards as possible These symbols cover many but not all potential dangers and hazards associated with operating the forklift Make safety a high priority while operating the forklift Learn and follow all safety messages in this manual and on forklift labels to prevent death serious injury or equipment damage The fol...

Страница 7: ...OT Operate If Using Alcohol Drugs Or Medications Personal Protective Equipment Safety Shoes Lead Acid Batteries Create Explosive Gases Warning Hydraulic Oil Under Pressure Hot Oil DO NOT Open Unless Cap Is Cool To Touch Warning Rotating Belts Can Cut Or Entangle Replace Worn And Illegible Safety Labels And Labels Read Maintenance Manual Before Working On This Telehandler Know First Aid Instruction...

Страница 8: ...g Brake Warning Telehandler Tip Over Can Cause Death Or Serious Injury DO NOT Raise Boom While Traveling On A Slope Danger Keep A Safe Distance From Electrical Lines Pinch Points Hands DO NOT Use Ether As A Starting Aid DO NOT Allow Riders On Auxiliary Attachments Set Parking Brake To OFF Disengage Parking Brake DO NOT Jump If TelehandlerTips Keep Seat belt ON And Brace Yourself Tip Over Hazard Es...

Страница 9: ...on or alter ation including welding or drilling can im pair and weaken the protective capability of the Rollover Protective Structure Falling Object Protective Structure ROPS FOPS and could result in death or serious injury Replace the ROPS FOPS if it is damaged before operating the forklift Under Occupational Safety and Health Administration OSHA rules employers are required to train workers abou...

Страница 10: ...ter pipes 2 Electrical cables 3 Sewers Underground objects could cause death or serious in jury Warning Operate the forklift only on firm stable surfaces Holes obstructions debris loose fill and other work site hazards could result in death or serious injury DO NOT allow bystanders in the work area Avoid personnel machinery and forklifts in the work area Know the rules for movement of people and f...

Страница 11: ...ire assistance Keep the assistant visible and a safe distance from the forklift to prevent death or serious injury Become familiar with all safety and hazard labels regulations and procedures Make sure all proper safety and hazard labels are attached to the forklift and remain legible A brief description of controls indicators and instruments is provided as a convenience for the operator These des...

Страница 12: ... from electrical power lines Remain at least 10 feet 3 meters plus an additional 0 4 inches 10 millimeters for each 1 000 volts over 50 000 volts from active power lines and other power sources Work site operating directives and or local or state codes might require a greater distance Know the maximum height and reach of this forklift Warning Use of the frame sway control with the boom raised abov...

Страница 13: ...reduce stability and or cause the load to shift or fall DO NOT shift through multiple gears with a single turn of the gear select lever Allow the engine speed to slow down before shifting to the next lower gear Improper use of the gear select lever could cause transmission damage or forklift tip over roll over and result in death or serious in jury Operate the forklift for maximum stability Unstab...

Страница 14: ...on Adjust the load as necessary especially for nonstandard loads Use caution when handling loose material that can fall into the cab Remove overhanging load materials when possible and watch for sliding material DO NOT reach a load over posts or other objects that can enter the cab if tipped Avoid sudden stops starts or turns Avoid carrying a swinging load If necessary secure the load by attaching...

Страница 15: ... is required Forklift Maintenance Warning Follow the manufacturer s instructions for proper maintenance to make sure the forklift continues to meet manufacturer s specifications Failure to properly maintain the forklift can result in improper performance which could cause death serious injury or property damage Attach Do Not Operate tags to the Ignition switch and steering wheel before beginning a...

Страница 16: ...d which is poison and could cause severe chemical burns Avoid all contact of fluid with eyes skin or clothing Use protective gear when handling batteries DO NOT tip a bat tery beyond a 45 angle in any direction If contact does occur follow these First Aid suggestions External contact Flush with water Eyes Flush with water including under the eyelids for at least 15 minutes and get medical attentio...

Страница 17: ...n jam nuts 5 Crawl out from under the forklift and clear the area of any unnecessary personnel 6 Carefully remove the blocking from each of the four 4 tires and tow the vehicle to a secure location Fig 4 Brake Release Bolts both sides of axle Fig 5 Brake Release Bolt Re Activating Parking Brakes Front Axle Warning Block all four wheels Failure to do so could result in death or serious injury from ...

Страница 18: ...Operation Manual 18 Labels Operation Manual 18 Labels Left Side View Right Side View Fig 6 Label Legend Left Side Fig 7 Label Legend Right Side ...

Страница 19: ...Operation Manual 19 Labels Operation Manual 19 Front View Cab View Fig 8 Label Legend Front Fig 10 Label Legend Cab Rear View Fig 9 Label Legend Rear ...

Страница 20: ...logo chassis 27 2 18066 001 Caution Crushing Hazard 28 1 18067 100 Frame Sway Handle 29 1 18334 001 Handle Auxiliary Controls Opt Table 1 Labels 30 1 18069 000 Hydraulic Tank Fluid Level 31 1 18082 001 Warning Injection Hazard 32 2 18083 001 Warning Explosion Hazard 33 1 18086 002 Hydraulic Oil 34 4 18090 001 Warning Tip Over Hazard 35 2 18300 001 Warning Falling Hazard 36 2 18312 000 Warning Fall...

Страница 21: ... DIESEL ONLY 18013 002 Ultra Low Sulphur Fuel Only Maximum Sulphur Content 15ppm 2 18001 001 4 18011 001 6 18014 002 CHECK ENGINE OIL 18014 002 Minimum Oil Specification API CJ 4 or higher On Off Lights Rear Axle Centered Parking Brake OFF ON 18001 001 702 636 2969 800 497 1704 Coolant Fuel Oil Volts Hourmeter Steering On Off Declutch 4W 2W Crab R e a r A x le L o c k e d H y d r a u li c O il T e...

Страница 22: ...Operation Manual 22 Labels Operation Manual 22 7 18015 001 8 18016 001 11 18018 002 12 18019 001 9 18017 001 10 18018 001 ...

Страница 23: ...Operation Manual 23 Labels Operation Manual 23 13 18020 001 14 18021 001 17 18025 001 18 18026 001 15 18022 001 16 18023 001 ...

Страница 24: ...Operation Manual 24 Labels Operation Manual 24 19 18027 001 20 18031 001 23 18347 000 24 18039 000 21 18032 001 WARNING 22 18033 100 ...

Страница 25: ...Operation Manual 25 FULL 18069 000 18334 001 Labels Operation Manual 25 25 18041 001 26 18042 000 29 18334 001 30 18069 000 27 18066 001 28 18067 100 ...

Страница 26: ...Operation Manual 26 Labels Operation Manual 26 31 18082 001 32 18083 001 33 18086 002 34 18090 001 35 18300 001 36 18312 000 ...

Страница 27: ...Operation Manual 27 Labels Operation Manual 27 37 18315 000 38 18043 000 39 18044 000 40 18046 000 41 18047 000 42 18048 000 ...

Страница 28: ...TY FORK 8 000 LBS PAIR 51 17014 000 0 5 10 15 20 25 30 35 0 5 10 15 20 25 30 35 40 45 REACH FT LOAD HEIGHT FT 702 636 2969 800 497 1704 P N 17015 000 XR842 LOAD CHART SWING CARRIAGE 2 0 FT LOAD CENTER 2 0 FT LOAD CENTER S T S T 1 4 00 LB S 1 8 00 LB S 2 5 00 LB S S 3 5 00 LB S T 3 0 00 LB S S 4 5 00 LB S T 3 7 50 LB S S 6 0 00 LB S T 4 5 00 LB S S 8 0 00 LB S T 6 0 00 LB S D G B C E F A 60 0 5 10 ...

Страница 29: ... X 26 5 IN FORWARD OF MOUNTING PIN 58 17128 000 0 5 10 15 20 25 30 35 0 5 10 15 20 25 30 35 40 45 REACH FT LOAD HEIGHT FT 702 636 2969 800 497 1704 P N 17018 000 XR842 LOAD CHART 3 FT TRUSS BOOM WITH WINCH 40 60 0 5 10 15 20 25 30 35 40 45 50 55 63 5 2 000 LBS D G B C E F A B C D E F G A TRUSS BOOM LEVEL ONLY BO O M A N G LE LOAD RATINGS SHOWN ARE FOR VEHICLES EQUIPPED WITH FOAM FILLED TIRES ONLY ...

Страница 30: ...e oil pressure parking brake axle lock rear wheel alignment declutch indicator transmission range tilt interlock engine warning lights Electric horn and backup alarm Declutch switch Rear view mirror Adjustable suspension seat with seat belt Deluxe suspension seat Boom angle and frame level indicator 3600 panoramic visibility Features Optional Equipment Feature Description Tires Foam filled Hydraul...

Страница 31: ...ius 12 Standard Equipment Heavy duty Frame Chassis Heavy duty Roller Boom Melonite Pins and Rollers Direct Dual Control Hydraulic Valve Actuation Robust Wiring No Spades No Pins Rear Axle Stabilization RAS Center Inline Engine Drive Train Full time Planetary 4 Wheel Drive Steering 4 Wheel Circle Crab 2 Wheel Front Back Up Alarm Open ROPS FOPS Adjustable Hydraulic Operator Controls Suspension Seat ...

Страница 32: ...ositions OFF RUN and START Ignition Switch Position Purpose OFF Shuts down entire electrical system except the horn and accessory outlet RUN All controls and indicators are operable START Engages starter motor to crank engine NOTE The START position is spring loaded When the key is released the Ignition switch will automatically return to the RUN position Accessory Outlet A 12 volt accessory outle...

Страница 33: ... Figure 14 Service Brake Pedal Steering Wheel Turn the steering wheel left or right to steer the forklift in the corresponding direction Figure 15 Steering Wheel Horn Button Press the horn button to sound the horn Figure 16 Horn Button Operator Seat Controls The operator seat can be adjusted four 4 ways weight suspension lumbar support fore and aft and backrest angle Figure 17 Operator Seat Operat...

Страница 34: ...nd comfort level desired Figure 18 Weight Suspension Lever Fore and Aft Adjustment Lever Pull the fore and aft adjustment lever outward from the seat to release the seat lock Slide the seat forward or backward to a comfortable location and release the lever to lock the seat in the desired position Figure 20 Fore and Aft Adjustment Lever Backrest Angle Adjustment Lever Pull the backrest angle adjus...

Страница 35: ...seat or seat belt while the forklift is moving Keep both hands on the wheel while the forklift is moving to prevent loss of forklift control which could result in death or serious injury Before starting the engine adjust the seat for position and comfort refer to the Operator Seat section of this manual and then adjust the seat belt as follows 1 Grasp the free end of the seat belt located on the l...

Страница 36: ...it is in the NEUTRAL position The operator must raise and move the travelselectleverwhenchangingtotheFORWARDorREVERSE position NOTE The travel select lever must be in the NEUTRAL position to start the forklift NOTE The back up alarm automatically sounds when the travel select lever is in the REVERSE position One 1 rear view mirror is mounted on the right side of the chassis Figure 24 Chassis Mount...

Страница 37: ... Temperature Indicator does not go out after five 5 minutes stop the forklift follow proper shut down procedures tag the forklift with Do Not Operate tags and have a qualified mechanic service or repair the forklift BEFORE placing it into service again Low Brake Pressure Indicator The Low Brake Pressure indicator illuminates if the hydraulic brake oil pressure gets low If the Low Brake Pressure In...

Страница 38: ...e LED indicates the engine is either shutdown or an engine shutdown is imminent Glow Plugs Wait to Start Indicator The Glow Plugs Wait to Start Indicator illuminates when the key switch is moved to the RUN position Wait until the indicator goes out before starting the engine Hour Meter The hour meter indicates and records engine operating hours and has a total readout of 9 999 9 hours Use the hour...

Страница 39: ... the forklift with Do Not Operate tags and have a qualified mechanic service or repair the forklift BEFORE placing it into service again Figure 35 Coolant Gauge Coolant Gauge The coolant gauge indicates the temperature of the coolant in the engine cooling system After starting the forklift allow time for the coolant temp gauge pointer to begin to move before operating the forklift After the engine...

Страница 40: ...ndicator The Rear Axle Centering Indicator illuminates when the rear wheels are aligned perpendicular to the rear axle The rear wheels must be aligned perpendicular to axle in order to change the Steering Select switch If the rear axle centering indicator does not illuminate stop the forklift follow proper shut down procedures tag the forklift with Do Not Operate tags and have a qualified mechanic...

Страница 41: ... moved in the appropriate direction the faster the corresponding function will occur NOTE Increasing engine speed can increase boom lift and extend speed NOTE Two 2 boom functions can be performed at the same time by moving the handle into the corner between 2 functions Figure 41 Boom Control Handle When the Declutch switch is set to OFF the transmission remains engaged when the travel select leve...

Страница 42: ... Tilt Up The Attachment Tilt Switch Controls the attachment tilt functions by rolling the switch upward and downward Is a variable speed switch Function speed is proportional tohowfartheswitchisrolled Themoretheswitchisrolled in the appropriate direction the faster the corresponding function will occur Attachment Tilt Switch Function Purpose Attachment tilt down Roll switch upward Attachment tilt ...

Страница 43: ... Attachment Control The Auxiliary Attachment Control lever controls the functions of approved optional attachments that can be mounted to the forklift and require hydraulic supply for operation Figure 47 Auxiliary Attachment Control Lever Windshield Washer and Wiper Switch Figure 46 Frame Sway Control Handle The frame sway feature becomes locked and will not operate when the boom is raised 40 or m...

Страница 44: ...he boom angle indicator is located on the left side of the boom and is visible from the operator s seat Use the boom angle indicator to determine the boom angle when referring to load capacity charts Refer to the LOAD CAPACITY CHARTS section of this manual for more information NOTE The boom angle indicator is a plumb arrow with angular graduations from 50 to 700 Figure 49 Boom Angle Indicator Warn...

Страница 45: ...0 WHEELBASE 75 0 APPROX FORWARD LIFT POINT UNLADEN CENTER OF GRAVITY Figure 52 XR842 Lifting Points Forklift Lifting Points The XR842 lifting points are shown below The forklift should only be lifted if lifting points are installed Warning Ensure that no one is in the work radius before lifting forklift to avoid crushing hazard ...

Страница 46: ...rklift If the seat belt or mounting hardware is defective it may not properly restrain the operator resulting in death or serious injury DO NOT operate the forklift until the seat belt or mount ing hardware is replaced if worn or damaged The seat belt MUST be worn while operating the fork lift Failure to wear the seat belt could result in death or serious injury Pre Operation Inspection To perform...

Страница 47: ...tive harm Wash hands after Warning handling these items California Proposition 65 Warning Wear eye protection when starting a forklift with jump start cables Improper jump start procedures could cause the battery to ex plode which could result in death or serious injury Never jump start a frozen battery as it can explode Let the battery thaw out before charging NEVER jump start the forklift when t...

Страница 48: ... missing lug nuts Check front and rear sway cylinders and hoses for leaks or any other damage Check mirrors for cracks cleanliness and proper adjustment Check hydraulic reservoir sight Add Check engine compartment for Loose or damaged belts hoses and radiator blades Coolant reservoir level Add radiator coolant if necessary Engine oil level Add engine oil if necessary Electrical wires and connector...

Страница 49: ... and raise boom Operate the boom control handle left and right to retract and extend boom Operate the attachment tilt thumb stick up and down to tilt the attachment Operate the sway control handle left and right to frame sway left or right Operate the auxiliary attachment control if an auxiliary attachment is being used Turn work lights on and off Press the horn button to sound the horn Place the ...

Страница 50: ...Figure 53 Check Hydraulic Oil Sight Gauge Operator Maintenance Figure 56 Check Engine Oil Level Add Engine Oil API CJ 4 If Necessary Figure 57 Check Battery Case and Terminals Figure 55 Check Coolant Reservoir Level Add Coolant if Necessary Figure 58 Store Operation Manual in Protective Case ...

Страница 51: ...Clothing can get caught on pedals levers or other protrudingparts Landingonunevensurfaces could result in death or serious personal injury 1 Master battery disconnect on 2 Use safe mounting dismounting procedures to enter the operator cab 3 Adjust the operator seat for position and comfort Refer to Seat Adjustment section in this manual 4 Adjust mirrors this may require assistance 5 Adjust the sid...

Страница 52: ...mediately once the motor starts If the motor does not start DO NOT crank the starter motor con tinuously for more than 15 seconds Failure to release the key after the motor has started or continuous cranking can damage the starter motor 3 Release key immediately after the engine starts The Ignition Switch will automatically return to RUN NOTE The Start position is spring loaded When the key is rel...

Страница 53: ... can explode Let the battery thaw out before charging NEVER jump start the forklift when travel select lever is in gear which can cause the forklift to lurch forward or backward and could result in death serious injury or property damage To avoid injury or death when jump starting with an other forklift make sure the two 2 forklifts are not touching DO NOT allow jump start cable ends to contact ea...

Страница 54: ...to a loading location Crab Steering Two wheel 2W steering allows the front wheels to turn in the same direction as the steering wheel The rear wheels remain in a fixed forward position Two wheel 2W steering is useful for traveling at higher speeds Two Wheel Front Steering 2W Four wheel 4W steering allows the front wheels to turn in the same direction and the rear wheels to turn in the opposite dir...

Страница 55: ...ators and Gauges Warning Check warning indicators and gauges on the dash panel frequently during operation If a warning indicator is illuminated or a gauge shows abnormal readings stop the forklift follow proper shut down procedures tag the forklift with Do Not Operate tags and have a qualified mechanic service or repair the forklift BEFORE placing it into service again Ignoring warning indicators...

Страница 56: ...e again Warning To prevent death serious injury or property damage apply service brakes until the forklift comes to a complete stop move travel select lever to NEUTRAL N set the Parking Brake switch to ON engaged lower and retract the boom and shut off the engine before exiting the forklift Warning Make sure the forklift comes to a complete stop before moving the travel select lever A sudden chang...

Страница 57: ...ttachment This forklift is not intended to be used and should not be used with an attachment that would alter the center of gravity or stability of this forklift Xtreme Manufacturing assumes no liability for any third party attachment that would alter the center of gravity or stability Fork Ratings Warning DO NOT exceed forklift capacity of 8 000 lbs 3 629 Kilograms The total rated capacity of the...

Страница 58: ... maximum hydraulic pressure rating Failure to make sure the attachment is equipped with a pressure reducing valve or is rated to be equal or greater than 3 500 psi which is the maximum pressure of the forklift auxiliary hydraulic system at the quick disconnect couplers could result in death or serious injury Warning When the auxiliary attachment control lever is moved right or left it activates hy...

Страница 59: ...lyengaged Attachment Connection Figure 73 Drive Forklift Forward to Align Pivot Pins A with Attachment Hooks B 1 Position the forklift directly behind the attachment NOTE Allow enough distance to extend the boom ap proximately 18 to 20 inches 2 Tilt the quick attach adapter forward 3 Extend the boom and or drive the forklift forward until the pivot pins A are below and between the two 2 attachment...

Страница 60: ...re rating Failure to make sure the attachment is equipped with a pressure reducing valve or is rated to be equal or greater than 3 500 psi which is the maximum pressure of the forklift auxiliary hydraulic system at the quick disconnect couplers could result in death or serious injury Warning Figure 78 Quick Attach Lock Lever and Quick Attach Pin Figure 75 Tilt AttachmentTo Align Holes Between Quic...

Страница 61: ...shaft This provides adequate sup port for the carriage to stand alone 1 Bring the forklift to a complete stop 2 Move the travel select lever to NEUTRAL N 3 Set the parking brake switch to ON engaged 4 Extend the boom approximately 18 to 20 inches 5 With the attachment 10 12 off of the ground tilt the attachment backward 6 Disconnect the quick attach couplers this only applies to attachments with a...

Страница 62: ...nect the attachment from the quick attach link Load Handling Death or serious injury by electrocution will result from contact with or inadequate clearance with energized power lines or apparatus Never operate the forklift in an area where active overhead power lines overhead or underground cables or other power sources exist Contact the appropriate power or utility company to de energize power li...

Страница 63: ... Refer to the suspended loads section of this manual when handling suspended loads for specific warnings and instructions unique to this type of operation Boom Lift Point Warning DO NOT exceed rated capacities Any attempt to lift or carry loads in excess of those shown on the load capacity charts could cause forklift tip over loss of load or structural damage which could result in death serious in...

Страница 64: ...erating information regarding elevating personnel Design Requirements For A Personnel Platform 1 Platform floor must have a slip resistant surface located not more than 8 above the normal load supporting surface of the fork 2 Platform floor dimensions shall not exceed two times the load center distance This floor dimension is measured parallel to the longitudinal center pane of the forklift 3 Plat...

Страница 65: ...ceed the available space 19 Any body belt lanyard or deceleration devices which has sustained permanent deformation or is otherwise damaged shall be replaced Capacity Limitations The combined weight in lbs of the platform load and personnel shall not exceed 33 of the capacity of the related load center position indicated on the machine load chart Preparation and Set Up 9 Provide a means so that th...

Страница 66: ...ould be marked to warn anyone on the ground that overhead work is being done 22 The platform shall be lowered to ground level for personnel to enter and exit Personnel shall not climb on any part of the rough terrain forklift in attempting to enter and exit 23 Protection must be provided for the personnel on the work platform from pinch points or moving parts while in their normal working position...

Страница 67: ... The operator determines height of structure where load is to be placed The structure height is 30 feet from ground level 4 The operator determines distance from front tires where load will be placed The distance in front of forklift where load will be placed is 20 feet 5 Operator reads load capacity chart for attachment carriage to learn it will be safe to place the load at any boom angle with th...

Страница 68: ...ntrol Handle The frame sway control handle controls the frame sway right and left functions To lock the frame sway place the travel select lever in NEUTRAL or apply the service or parking brake NOTE Maximum frame sway is 22 overall or 11 each direc tion left and right A frame level indicator is mounted on the inside upper right corner of the operator s cab The frame level indicator allows the oper...

Страница 69: ...ate boom pivot point grease fittings Lubricate front and rear axle cylinder pivot point grease fittings Lubricate boom roller grease fittings and chains Replace hydraulic return line filter Replace transmission filter and top off fluid as required Maintenance Schedule Every Day or 8 Hours of Operation See Pre Operation Inspection Checklist After First 50 Hours of Operation Change engine oil and fi...

Страница 70: ...of Operation Comply with 50 Hour Maintenance Requirements Comply with 250 Hour Maintenance Requirements Comply with 500 Hour Maintenance Requirements Change wheel end oil Change differential oil Inspect boom chains After Every 1 000 Hours of Operation Check specific gravity of engine coolant Replace transmission fluid and filters Replace hydraulic reservoir air breather Replace hydraulic return li...

Страница 71: ...boom with tape to restrict any personnel from entering this potentially dangerous area 4 If the load is in a position where it can be removed safely completely remove the load from the carriage and or attachment Otherwise leave the load in place 5 Remove boom access cover on back of boom 6 Locate needle valve on extend cylinder Loosen nut on valve then loosen valve with hex wrench 7 Fully retract ...

Страница 72: ... has demonstrated the correct use of all controls Lockout Tagout Procedure Perform the following procedure to lockout and tag out the forklift This procedure requiring a lock and danger tags are to be used whenever the forklift is unsafe for operation or maintenance Removing Forklift From Service 1 Attach DO NOT OPERATE tags to steering wheel and ignition key 2 Open battery access cover 3 Set batt...

Страница 73: ...Operation Manual 73 Lockout Tagout Operation Manual 73 Do Not Operate Tags ...

Страница 74: ...ributor SSC to complete and return to Xtreme Manufacturing a Pre delivery Inspection Record Warranty Registration Form before the act of rental loan demonstration of the machine or delivery to an end user In the case of direct sale to end customers the same responsibility lies with the end customer 4 Any end customer SSC distributor or dealer shall not be entitled to the benefits of this warranty ...

Страница 75: ...eans may be refused and returned unless prior approval is agreed with Xtreme 7 At the direction of the Xtreme Manufacturing Warranty department any component part s of Xtreme Manufacturing products to be replaced or repaired under this warranty program must be returned freight prepaid for inspection An RMA Returns material authorization must be requested from Xtreme Manufacturing Warranty departme...

Страница 76: ...eplacement When a Distributor SSC Customer perceive a warranty issue to exist the following steps must be adhered to Customer SSC Distributor to place a purchase order for genuine Xtreme Manufacturing replacement parts Xtreme Manufacturing to dispatch parts via the requested method in line with the required response time Confirmation that a qualified technician is available to replace the part and...

Страница 77: ...rts may vary with the type application or type of environment in which the machine may be used such as but not limited to sandblasting applications 5 Routine maintenance routine maintenance items and minor adjustments are not covered by this warranty including but not limited to hydraulic fluid filters and lubrication paint and decals engine tune up brake adjustments etc Xtreme Manufacturing will ...

Страница 78: ...e local Xtreme Manufacturing authorized Distributor SSC Dealer Warranty support should be from the Distributor SSC Dealer from whom the Xtreme Manufacturing product was purchased Where Xtreme Manufacturing equipment is supplied directly from the factory the end customer if unable to contact a Distributor SSC Dealer may contact the Xtreme Manufacturing Warranty Department for further assistance APP...

Страница 79: ...and all other components not listed above 2 years or 2 000 hours parts replacement or repair Parts held in a Distributor s stock 12 months from date of invoice subject to adequate storage protection Parts sold non warranty 6 months from date of invoice Batteries supplied on new machines 6 months from warranty registration date Other specifically excluded parts Fuel injectors Brake pads Glow plugs ...

Страница 80: ...Operation Manual 76 1415 W BONANZA RD LAS VEGAS NV 89106 702 636 2969 800 497 1704 www XMFG com PN 24904 000 ...

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