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4

MAINTENANCE

OIL LEVEL CHECK

The cutters are hydraulically operated, the oil level must be checked at frequent intervals, preferably every 

day. Failure to maintain the oil at the proper level results in a drop in pressure and loss of cutting power. 

Caution:

 Hydraulic oil is highly flammable. Keep away from sparks nd naked flame. Do not smoke. 

 

Caution: 

Hydraulic oil may cause inflammation of the eyes and skin . If ingested, it will cause diarrhea and 

vomiting.  

In case

 of eye contact, rinse in clean water for at least 15 minutes and consult a physician. In case of skin 

contact, wash thoroughly with soap and water.  

In ca

se of ingestion, consult a physician immediately. Do not deliberately induce vomiting. 

Adjust stopper and make three or four cuts, noting exactly at what point the rebar is actually breaking. 

 

Pinch a short piece of rebar, stopping just before it breaks off. Unplug unit from power source. With partially 

severed rebar in place, tum unit over so that oil-plug; uppermost. (If unit is hot, allow to cool down.) Remove 

oil-plug and seal-washer (packing) 

 

CAUTION:

 Never remove oil-plug when unit is hot or oil will spurt out. Check that oil is level with bottom of 

plug hole (i.e. That pump case is full to the brim). If oil level is too low, top up with 20-weight hydraulic il with 

anti-foam and anti-abrasion properties. (ISO viscosity grade ‘G46. E.g. Shell oil tellus 46, mobil oil DTE-25 

OR Esso uni power Q46.) After topping up, extract air from system. Gently tilt cutter lengthwise and return it 

to a level position. Top up again and tilt in the opposite direction . Repeat this process until all air has been 

extracted.  

Care: 

Cutter can’t function properly if oil contains air bubbles. 

 

Re

place seal washer (packing) and plug. Connect cutter to power source and completely serve rebar. The 

hydraulic oil should be changed at least once a year. Sooner if it appears dirty. Unplug unit from power 

source. Remove oil plug and packing. Turn cutter over and drain oil into a suitable receptacle. When oil 

ceases to drain out, tilt unit to rear so that oil trapped in the piston housing can run out. When housing is 

empty, tilt unit in the opposite direction to empty the residue in the pump case.

OIL CHANGE

1. 

With drain-hole uppermost, slowly fill the unit with fresh oil. Replace plug and lightly tighten. Connect unit 

to power source and advance piston two or three times. Unplug unit and remove oil-plug . Top up oil level 

and replace plug.

2. 

Finall

y follow procedure for oil level check.

Note: 

Dispose of hydraulic oil in accordance with local regulations. Do not pour into the sea, river, lake or 

drains. 

BOLT TIGHTNESS

 

Once a week or after every 500 cuts, check the tightness of all bolts, especially those securing the housing 

to the cylinder. Loose bolts will result in a loss of power. 

CARBON BRUSHES

 Inspect the two carbon brushes at least once every two months

Care: 

Worn brushes will result in power loss, cause the motor to run hot and irreparably damage the armature’s 

commutator. 

Disconnect the unit and unscrew both brush caps and pull out the carbon brushed. Replace the brushes if 

less than 2.3 inches in length. 

Содержание 61084

Страница 1: ...NTENANCE AND CLEANING PROCEDURES WRITE THE PRODUCT S SERIAL NUMBER ON THE BACK OF THE MANUAL NEAR THE ASSEMBLY DIAGRAM OR MONTH AND YEAR OF PURCHASE IF PRODUCT HAS NO NUMBER OWNER S MANUAL AND SAFETY INSTRUCTIONS FOR QUESTIONS PLEASE CALL OUR CUSTOMER SUPPORT 909 628 0880 MON FRI 9AM TO 3PM PST ITEM 61084 900W 61085 1350W ...

Страница 2: ... heat Check that all adjusting wrenches have been removed before using cutter Guard Against electric shock To avoid possible electric shock do not handle cutter with wet hands or use cutter in the rain or damp places Be aware of all power lines electric circuits and other hazards that may be contacted especially those that are below the surface or otherwise hidden from view Unplug the tool Disconn...

Страница 3: ... power supply is properly earthed Caution Failure to earth power supply may result in electric shock 5 Check that cord is undamaged and that plug is not loose Caution Cut or abraded covering could result in a short and electric shock to operator If an extension cable is to be used make sure that it is undamaged and that it is the proper thickness for the length Warm up Stopper adjustment The adjus...

Страница 4: ...t an intermediate point the piston will stop When the cut is completed release the switch The Piston retracts automatically Note that the switch can t be re activated until piston has fully retracted Allow until to cool before resuming operation Be particularly careful in summer when the aluminum pump case heats up quicker If a drop in power is observed and motor is unusually hot check carbon brus...

Страница 5: ...Gently tilt cutter lengthwise and return it to a level position Top up again and tilt in the opposite direction Repeat this process until all air has been extracted Care Cutter can t function properly if oil contains air bubbles Replace seal washer packing and plug Connect cutter to power source and completely serve rebar The hydraulic oil should be changed at least once a year Sooner if it appear...

Страница 6: ...5 PARTS INFORMATION 61084 ...

Страница 7: ...6 PARTS LIST ...

Страница 8: ...7 PARTS INFORMATION 61085 ...

Страница 9: ...8 PARTS LIST ...

Страница 10: ...THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIEDAND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO Record Product s Serial Number Here Note If product has no serial number record mo...

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