15
308310
308070
308071
308393~308398
308384~308388
308040
309317
308360
309413
309412
308035
NON-ADJUSTABLE
308072
308310
308310
308080
308350
308310
308310
308035
ADJUSTABLE
4 HOLES
1-4 HOLES
OR
OR
OR
3 HOLES
2 HOLES
Properly functioning shocks are very important to the performance of your car. This XRAY shock set contains parts to build four externally-adjustable or non-adjustable shocks.
Both adjustable and non-adjustable shocks feature XRAY's unique keying system that positively locks the pistons to the shock rods.
Carefully cut the parts from the frames, and then VERY carefully trim any excess flash with a sharp hobby knife. We recommend you use extra-fine sandpaper to gently smooth
small flashing. The side walls of the pistons must be perfectly round and smooth for proper operation.
W
Wee rreeccoom
mm
meenndd yyoouu bbuuiilldd aallll ffoouurr sshhoocckkss ssiim
muullttaanneeoouussllyy.. EEnnssuurree yyoouu hhaavvee aa cclleeaann w
woorrkk aarreeaa ttoo bbuuiilldd tthhee sshhoocckkss..
Assemble FOUR adjustable shock rod assemblies by performing the following steps.
1
1.. Press a #309413 (C 2.3) E-clip into the lower groove in the shock rod.
2
2.. Place a #309317 (S 3.2) washer onto the shock rod atop the C-clip.
3
3.. Press the piston assembly onto the shock rod, aligning flat in pistons
with flat on the shock rod.
4
4.. Press a #309412 (C 1.9) E-clip into the upper groove in the shock rod.
5
5.. Apply a drop or two of shock oil to the piston rod assembly,
and then insert the shock rod assembly into the shock body.
30 8035
NYLON PISTONS ADJU NON-ADJUST. (SET 2+6)
30 8040
SHOCK ADJ. NUT ALU + O-RING (4+4)
30 8070
O-RING / SHIM + C CLIPS (4+12)
30 8071
O-RING 5x1 (4)
30 8072
O-RING 12.1x1.6 (4)
30 8080
SHOCKABSORBER MEMBRANES (4)
30 8310
NYLON FRAME SHOCK PARTS 4-STEP
30 8350
SHOCK CAP-NUT ALU (2)
30 8360
HARDENED PISTON RODS FOR KEYED PISTONS (2)
30 8380
ADDITIONAL XRAY ULTIMATE RACING SPRINGS (20)
30 8390
XRAY SELECTED ULTIMATE RACING SPRINGS (24)
30 9317
WASHER S 3.2 (10)
30 9412
E-CLIP 2 (10)
30 9413
E-CLIP 3 (10)
7. SHOCK ABSORBERS
Cutaway view of
assembled adjustment collar
Perform the following steps for all four shocks.
1
1..
Lubricate the inner edge of a #308072 (O12.1x1.6) O-ring with
a drop or two of shock oil. Insert it into the groove of a #308040
threaded collar.
2
2..
Carefully thread the collar onto the shock body as shown.
BBee ccaarreeffuull nnoott ttoo ccrroossss--tthhrreeaadd tthhee ccoollllaarr oonn tthhee sshhoocckk bbooddyy..
➊
➋
309412
C 1.9
309413
C 2.3
309317
S 3.2
309412
C 1.9
309413
C 2.3
BAG
07
Apply a drop or two of shock oil to the piston pieces. Press upper piston (A) into lower piston (B)
as shown. The upper piston with holes (A) has a small tab that must exactly fit into one of the
notches in lower piston (B).
A
A
B
B
Assemble FOUR non-adjustable piston rod assemblies by performing the following steps.
Use the 3-hole non-adjustable pistons.
1
1..
Press a #309413 (C 2.3) E-clip into the lower groove in the shock rod.
2
2..
Press a 3-hole piston onto the shock rod, aligning flat in piston with flat on the shock rod.
3
3..
Press a #309412 (C 1.9) E-clip into the upper groove of the shock rod.
4
4..
Apply a drop or two of shock oil to the piston rod assembly, and then insert the shock rod
assembly into the shock body.
➊
➋
➌
ADJUSTABLE PISTONS
NON-ADJUSTABLE PISTONS
ADJUSTABLE PISTONS
NON-ADJUSTABLE PISTONS
308035
308072
O 12.1x1.6
➊
➋
➌
➍
Cutaway view of
adjustable piston
➍
➎
