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Manual 0-4811

5-1

 SERVICE

SECTION 5:

SERVICE

5.01 General Maintenance

O-rings on the Torch require lubrication on a regular
basis, depending on how frequently the torch shield
cup is disconnected and re-connected.  This will allow
the O-rings to remain pliable and provide a proper
seal.  The O-rings will dry out, becoming hard and
cracked, if the O-ring lubricant is not used on a regular
basis.  This can lead to potential performance prob-
lems.

Remove and apply a very light film of O-ring lubricant
(Catalog # 8-4025) to the O-rings on a weekly basis.

NOTE

DO NOT

 use other lubricants or grease on the torch

O-rings.  They may not be designed to operate within
high temperatures or may contain “unknown ele-
ments” that may react with the atmosphere.  This
reaction can leave contaminants inside the torch.
Either of these conditions can lead to inconsistent
performance or poor parts life.

Lower O-Ring
Cat. #8-3486

Upper O-Ring 
in Correct Groove
Cat. #8-3487

Upper Groove 
with Vent Holes 
Must Remain Open

Threads

Art # A-04394

5.02 Basic Troubleshooting  Guide

WARNING

There are extremely dangerous voltage and power
levels present inside this unit.  Do not attempt to
diagnose or repair unless you have had training in
power electronics measurement and troubleshoot-
ing techniques.

1. Basic Troubleshooting  Overview

This guide covers basic troubleshooting

.

  It is helpful for

solving many of the common problems that can arise with
this system.  If major complex subassemblies are faulty,
the unit must be returned to an authorized service center
for repair.

Follow all instructions as listed and complete each sec-
tion in the order presented.

2. Common Symptoms

A. Primary power switch is ON, but power indicator

doesn’t light.

1. Improper electrical connection.

a. Check the input cable line & connection.

b. Check input power that its turned on.

c. Check the input power fuse.

2. System was overloaded.

a. Turn Primary Power Switch Off and then On

again.

3. Switch may be faulty.

a. Return to an authorized service center for re-

pair.

B. Primary power switch is on, but the cooling fan

does not work.

1. No power / incorrect power to fan or failed fan.

a. Return to an authorized service center for re-

pair.

C. No air flow at torch when air check switch is turned

on.

1. Input air connection is disconnected.

a. Connect the input air.

2. Input air supply not working.

a. Check the compressor manufacturer's manual

for trouble shooting and follow local mainte-
nance procedures.

3. Internal connection is disconnected or loose.

a. Check all air line connections and fittings.

4. Filter or control PCB faulty.

a. Return to an authorized service center for re-

pair.

Содержание NXP70

Страница 1: ...Plasma Cutting System Model NXP70 November 17 2005 Manual 0 4811 Operating Manual nexus...

Страница 2: ......

Страница 3: ...fications 2 2 2 05 System Contents 2 2 2 06 Transporting Methods 2 2 SECTION 3 INSTALLATION 3 1 3 01 Site Selection 3 1 3 02 Electrical Input Connections 3 1 3 03 Compressed Air Connection 3 1 SECTION...

Страница 4: ...l Nexus distributor if you have any questions GASES AND FUMES Gases and fumes produced during the plasma cut ting process can be dangerous and hazardous to your health Keep all fumes and gases from th...

Страница 5: ...nated or dissipated Trapped hydrogen gas that is ig nited will cause an explosion NOISE Noise can cause permanent hearing loss Plasma arc processes can cause noise levels to exceed safe lim its You mu...

Страница 6: ...ve Equipment Safety Foot wear 10 EH54 Assessment of Exposure to Fumes from Welding and Allied Processes http hsebooks com Books HSE Books ISBN 0 7176 0570 1 11 EH55 The Control of Exposure to Fume s f...

Страница 7: ...er shall not under any circumstances be liable for any special indirect or consequential loss or damages such as but not limited to loss or damage of purchased or replacement products or any claims br...

Страница 8: ...Cycle Ratings at Ambient Air Temperatures of 40 C 104 F 60 60Amps System Duty Cycle Ratings at Ambient Air Temperatures of 40 C 104 F 100 50Amps Maximum Cutting Capacity 1 25mm Dimensions W x D x H 9...

Страница 9: ...100 1Torch Ratings for NXP70 2 05 System Contents ITEMS Description Q ty Power Source Model C 70A 1 Torch Set SL100 20 6 1m 1 Added Features Air Regulator Work Cable Manual Torch Electrodes Torch Tips...

Страница 10: ...m to local electrical code and the recommended circuit protection and wir ing requirements as specified in Section 2 0 3 03 Compressed Air Connection An air compressor is required and should be con ne...

Страница 11: ...h Indicator This indicator lights when the Torch Switch Latch Button has been pressed for continuous cutting B Buttons Torch Switch Latch Button For continuous cutting performance Depress this button...

Страница 12: ...ust correspond with the type of operation and with the amperage output of this Power Supply 70 amps maximum Use only genuine manufactured parts with this torch Electrode 9 8215 Start Cartridge 9 8213...

Страница 13: ...cut mild steel with output current at the highest setting and the torch set at the indicated standoff height Unit Standoff Material Thickness NXP70 3 16 5mm 1 4 6mm 129 7 3242 103 7 2593 NXP70 3 16 5m...

Страница 14: ...ower electronics measurement and troubleshoot ing techniques 1 Basic Troubleshooting Overview This guide covers basic troubleshooting It is helpful for solving many of the common problems that can ari...

Страница 15: ...artridge Art A 03621 4 Worn or faulty torch parts a Inspect torch consumable parts Replace if nec essary 5 Thermal Switch activated a Allow the cooling fan to run for 2 minutes or longer until it will...

Страница 16: ...PWM PCB faulty a Return to an authorized service center for re pair F Air flows continuously and torch switch latch button doesn t work properly 1 Torch Switch Latch button on front panel faulty a Re...

Страница 17: ...Torch Switch On Air Flows at Torch Set Air Pressure Then Turn Air Set Switch Off Red Air Indicator and Audible Alert Beeping Pilot Arc goes out Release Torch Switch Primary Input Power Switch Off or...

Страница 18: ...tch Negative Plasma Lead Torch Head White Black Orange Green PIP Switch Torch Leads To Power Supply Adapter Disconnect power and air Lay unit on its side Remove access plate Pilot Power Supply Adapter...

Страница 19: ...P1 G3 E4 G4 IGBT P3 VC_2 VD_2 GN_2 GN_1 VC_1 REACTOR C16 R1 C11 GN_1 VC_1 Pilot Relay VC_2 GN_2 PILOT AB MAIN POWER P11 R3 C12 R9 R7 C7 TEMP ERROR HOLD HOLD C13 AIR CHECK No 40279016 DELAY PCB PW 1 03...

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