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10.  Place a  heavy rag or carpet (sold separately) 

over the wire rope span, 6 feet from the hook to 
help absorb the force released if the wire rope 
breaks. 

 

Figure A: Whiplash Dampening Blanket or Rug 

11.  Re-engage the clutch by moving the Clutch 

Handle to the Engaged position, shown in Figure 
I. 

Figure I: Clutch Engaged 

WARNING! 

Do not allow anyone to stand near the 

wire rope, or in line with the wire rope behind the 
winch while it is under power. If the wire rope should 
slip or break, it can suddenly whip back towards the 
winch, causing a hazard for anyone in the area. Stand 
well to the side while winching. 

 

 

 

 

 

 

 

 

 

 

12.  Attach the Pendant Controller to the Socket on 

the Solenoid Assembly, See Figure K.  

 

Figure K: Pendant connection

 

 

 

 

Double Line Rigging 

a. 

A double line system should be used 
whenever possible. It reduces the load on the 
winch, allowing it to work longer with less heat 
buildup. It reduces load on the winch in two 
ways: 

  It utilizes the lower layers of wire rope that 

have higher capacity, and 

  It halves the load on the winch through 

pulley action. 

b. 

Connect the wire rope for a double line 
system as shown in Figure J below. Use a 
pulley block (sold separately) properly rated 
for the load to be pulled and designed to be 
operated with this winch

’s wire rope 

 

Figure J: Double Line step 

c. 

Loop the wire rope around the pulley and 
connect to another part of the vehicle

’s 

chassis or to a separate anchor point. 

Do not 

anchor the Wire Rope back to the winch or 
winch mount.

 

Note: 

If anchoring the winching vehicle, only 

attach the anchor line to the front of the vehicle. 
If the anchor line is attched to the rear of the 
vehicle, the vehicle

’s frame may be damaged by 

the forces exerted by winching.

 

S

tationary 

Winching  Vehicle

 

Chock tires, set 

parking barke, and 

leave in neutal ) 

 

Carpet 

 

Load 

 

Содержание 9500LB

Страница 1: ...spection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manu...

Страница 2: ...6m Remote control switch Included Extra wireless remote Optional Battery Recommended 650CCA Net weight 23 8kgs Overall dimension length width height 23 9 10 6 7 0 607 268 179mm Mounting bolt pattern 1...

Страница 3: ...mote Optional Battery Recommended 650CCA Net weight 24kgs Overall dimension length width height 23 9 10 6 7 0 607 268 179mm Mounting bolt pattern 10 4 5 254 114 3mm Pull speed amps Line pull lbs kgs L...

Страница 4: ...Battery Recommended 650CCA Net weight 24 6kgs Overall dimension length width height 23 9 10 6 7 0 607 268 179mm Mounting bolt pattern 10 4 5 254 114 3mm Pull speed amps Line pull lbs kgs Line speed f...

Страница 5: ...al Battery Recommended 650CCA Net weight 40 5kgs Overall dimension length width height 20 9 6 3 8 6 532 160 218mm Mounting bolt pattern 10 4 5 254 114 3mm Pull speed amps Line pull lbs kgs Line speed...

Страница 6: ...nal Battery Recommended 650CCA Net weight 41kgs Overall dimension length width height 20 9 6 3 8 6 532 160 218mm Mounting bolt pattern 10 4 5 254 114 3mm Pull speed amps Line pull lbs kgs Line speed f...

Страница 7: ...ed safety glasses Cut or server hazard Roller entanglement hazard Hot surface burn hazard Fire hazard Caustic chemical acid hazard Explosion hazard Do not loop the wire rope around object and hook ont...

Страница 8: ...cal wires gas tanks or any other component which could be damaged during drilling 4 Mounting location and hardware must support winch and load 5 Use supplied power cords and wire rope listed in manual...

Страница 9: ...or aircraft purposes 14 Prevent entanglement Do not wear loose clothing or jewelry as they can be caught in moving parts Non skid footwear is recommended Wear restrictive hair covering to contain long...

Страница 10: ...the person pushing against it or a bystander 27 If wire rope begins to get entangled stop winch immediately and release wire rope using switch 28 Do not submerge winch in water If winch gets submerged...

Страница 11: ...together 4 Have the winch serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the winch is maintained 5 Maintain labels and nameplates on t...

Страница 12: ...rate extreme forces Select a location that can withstand the rated capacity without damage or weakening Steel reinforcement plates may be needed or a certified welder may need to weld on additional br...

Страница 13: ...Route the Cables from the Solenoid to the battery and from the Solenoid to the Winch following the precautions discussed above See Figure E Figure E Wiring Connections 4 Attach the Red Black and Yello...

Страница 14: ...ock the wheels using wheel chocks sold separately 6 To pull out the wire rope move the Clutch Handle to the Released position shown in Figure F slide the loop of the Hook Strap over the hook then pull...

Страница 15: ...ossible It reduces the load on the winch allowing it to work longer with less heat buildup It reduces load on the winch in two ways It utilizes the lower layers of wire rope that have higher capacity...

Страница 16: ...If the motor becomes very hot to the touch stop and let it cool down for several minutes Do not pull for more than one minute at or near the rated load Do not maintain power to the Winch if the motor...

Страница 17: ...17 20 be off and the handle controller will be off If there is no operation for 3 minutes with the model of remote control the handle controller will be off automatically which will save power...

Страница 18: ...dition of the winch Check for loose hardware misalignment or binding of moving parts cracked or broken parts damaged electrical wiring corroded or loose terminals and any other condition that may affe...

Страница 19: ...power cords 1 Battery weak recharge Run winch with vehicle motor running 2 Clean tighten or replace 3 Use only supplied power cords Motor runs in one direction only 1 Defective or stuck solenoid 2 De...

Страница 20: ...2 1 15 Collar 1 16 Sealing gasket 2 17 Annular gear Level Three 1 18 Gear stand 1 19 bearing 2 20 Sealed Ring 2 21 Screw M5X65 10 22 Electric box bottom 1 23 Receiver for wireless 1 24 Solenoid 1 25 S...

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