background image

01/02

1-9

8825/8830 Printer

Status Code Entry Chart

Service Call Procedures

E6-00

Front door interlock switch
error
The  C button was pressed
while a print was being made
in the roll feed mode. An oper-
ator induced soft shutdown
results in a complete print
being made. The left side door
must be opened and then
closed.

Instruct the customer as
to the appropriate time to
press “C”

E6-01

Front door interlock switch
error
The Exit button was pressed
while a print was being made
in the roll feed mode. An oper-
ator-induced hard shutdown
results in a partial print being
made. The left side door must
be opened and then closed.

Instruct the customer as
to the appropriate time to
press “Exit”

E7-01

Communication error
The IOT is unable to commu-
nicate with the Controller. The
IOT Off-Line and Media
menus will still function, but
cannot print from the Control-
ler or network.

Go to E701 RAP in 8830
Controller Service Man-
ual.

E7-02
No
RAP

Printer message display
error
A required message is not
available in the language
EPROM. Update the lan-
guage EPROM.

Language EPROM

BSD 

2.1

E9-XX

Software shutdown
This error is of unknown
cause. Please contact Soft-
ware engineering.

Fx-xx

Refer to the Folder Service
Manual for all F-codes.

J1-01
No
RAP

Toner sensor error
Out of toner.

Toner sensor (A22Q1)
Main PWB (A3)

BSD 

9.7

PL
9.9
PL
1.1A

Table 1 Status Code Entry Chart

Status
Code

Description

Components

BSD 

Ref

PL

Ref

J2-02
No
RAP   

Cartridge home sensor
error
Toner cartridge could not find
the home position.

Cartridge Home Sensor
(A22Q2)
Main PWB (A3)
Cartridge Drive Motor
Cartridge Drive Gear

BSD 

9.7

PL
9.9
PL
1.1A
PL
9.10

LL-00

Communication error
Applies only to printers with a
bit mapped user interface
(FX).

LL-02

Check sum test error
Both message ROMs have
failed the checksum test
immediately after power up.

LL-05
No
RAP

Fuser oil web error
NVM count of web encoder
pulses indicates the fuser oil
web has reached end of life.

Web oiler motor 
(A23MOT1)
Driver PWB (A2)
CONTROL EPROMS

BSD 

10.2

PL
1.1A
PL
9.6

LL-06
No
RAP

Fuser oil web error
No encoder pulses are being
received from the fuser oil
web.

Web oiler optical switch 
(A23S2)
Web oiler motor 
(A23MOT1)
Driver PWB (A2)

BSD 

10.2

PL
1.1A
PL
9.6

LL-07
No
RAP

Fuser oil web error
Web Oiler Assembly connec-
tor not connected.

P/J 4, wiring harness, 
pins
Driver PWB (A2)
NOTE:  

TAG 3

 must be 

installed for this code. 
If not, disable the fault 
detection using [10-35

BSD 

10.2

PL
10.4
PL
1.1A

LL-10
No
RAP

Module wrap-around error
The paper transport assem-
bly or the Xerographic module
is disconnected.

Xerographic module 
(A23)
Paper transport assem-
bly (A21)
Driver PWB (A2)

BSD 

7.5

PL
1.1A

LL-11
No
RAP

Communications error
Failed communications
between the Driver PWB (A2)
and the Main PWB (A3).

Driver PWB (A2) (fuser 
drive circuit)
Driver PWB (A2) (drum 
drive circuit)
Main PWB (A3)
CAUTION: Fuser must 
be up to temperature 
before running motors.

BSD 

4.1

BSD 

4.3

PL
1.1A

Table 1 Status Code Entry Chart

Status
Code

Description

Components

BSD 

Ref

PL

Ref

Содержание Synergix 8825

Страница 1: ...Transmittal Page Product 8825 8830 Printer Title Service Manual Part Number 701P15051 Status SUPERSEDES Replaces 701P15050 dated May 1999 Date January 2002...

Страница 2: ......

Страница 3: ...ice Manual THE DOCUMENT COMPANY XEROX CAUTION Certain components in the 8825 8830 Printer are susceptible to damage from electrostatic dis charge Observe all ESD procedures to avoid com ponent damage...

Страница 4: ...ended for use by certified product trained service personal only Xerox does not warrant or represent that such documentation is complete nor does Xerox represent or warrant that it will notify or prov...

Страница 5: ...01 02 i 8825 8830 Printer Introduction Introduction About this Manual iii Organization iii How to Use This Manual iv Repair Analysis Procedures RAPs v Repair Adjustment Procedures v...

Страница 6: ...01 02 ii 8825 8830 Printer Introduction...

Страница 7: ...ervice call Initial Actions System Checks This procedure is designed to identify and classify the problem and to refer you to the appropri ate RAP in order to repair the problem When the problem has b...

Страница 8: ...e pro cedure when the fault is fixed Do not perform the remaining steps Section 4 Repair Adjustment This section contains the repair and adjustment procedures for the 8825 8830 printers Section 5 Part...

Страница 9: ...n how to remove and replace components The adjustment procedures provide detailed steps on how to check and adjust components Some units have been modified by various design changes Each change or mod...

Страница 10: ...01 02 vi 8825 8830 Printer Introduction...

Страница 11: ...low Call Flow Procedure 1 5 Initial Actions Systems Checks 1 5 Print Defect Isolation Procedure 1 6 Workstation Checkout Procedure 1 6 Status Code Entry Chart 1 7 Message Display Entry Chart 1 11 Main...

Страница 12: ...01 02 1 2 8825 8830 Printer Service Call Procedures...

Страница 13: ...t prints PING tests and tests made from a laptop PC Status Code Entry Chart This table contains a list of Status Codes their related compo nents the corresponding RAP Repair Analysis Procedure BSD Blo...

Страница 14: ...01 02 1 4 8825 8830 Printer Introduction Service Call Procedures...

Страница 15: ...codes and refer to the Status Code Entry Chart to trou bleshoot the problem a C or E codes should occur no more frequently than once per 1000 linear feet b All Cutter faults should occur no more freq...

Страница 16: ...a different file from the workstation If the file prints OK then the original file might be corrupt 2 If the workstation is connected to a network go to 3 Otherwise go to 5 3 Ask the customer to obtai...

Страница 17: ...Media was not detected at the Roll 1 position sensor when feeding from Roll 3 Roll 1 position sensor Q1 Main PWB A3 BSD 7 2 PL 7 1 PL 1 1A C1 09 C2 09 C3 09 No RAP Firmware error This is a firmware pr...

Страница 18: ...Table 1 Status Code Entry Chart Status Code Description Components BSD Ref PL Ref E4 09 No RAP This is a Firmware problem Press power off 0 then power on 1 If problem per sists replace the firmware P...

Страница 19: ...mponents BSD Ref PL Ref J2 02 No RAP Cartridge home sensor error Toner cartridge could not find the home position Cartridge Home Sensor A22Q2 Main PWB A3 Cartridge Drive Motor Cartridge Drive Gear BSD...

Страница 20: ...44 Fuser Too Hot RAP Fuser temperature error Fuser temperature exceeded 420 F 215 C The TEM PERATURE LIMIT signal exceeds it s limit Triac Q1 LVPS A5 Driver PWB A2 Main PWB A3 10 1 1 2 10 1 10 1 PL 1...

Страница 21: ...3 PLEASE CLOSE THE MEDIA DRAWER X Refer to Note Drawer X read switch is open Refer to the display on the control panel and follow the clearance procedure BSD 7 1 PLEASE CLOSE THE CUT SHEET FEED SHELF...

Страница 22: ...or contaminated pins Worn end blocks are also causes for scorotron failure which results in print quality defects WARNING The scorotron pin arrays are very sharp Use care when handling the assembly If...

Страница 23: ...auses too much resistance to media which results in jams deletions wrinkles Clean the roll with film remover Clean the fabric guide with formula A and film remover Perform diagnostic code 1033 every t...

Страница 24: ...vel oper drives Worn gears will cause the housing to move up or down which will cause print quality defects Check the gears for worn or broken teeth replace the gears if necessary Ensure that the driv...

Страница 25: ...Functional Checks a Perform the Initial Actions b Check the Recent Faults listing see Section 6 under System Information If any of the faults described in that section are listed take the recommended...

Страница 26: ...01 02 1 16 8825 8830 Printer Service Call Procedures...

Страница 27: ...ropriate print quality RAP Perform the following 1 Clean the exterior of the printer and provide print samples to the customer 2 Figure 1 Fill out the Service Call Report form including Enter the Prin...

Страница 28: ...01 02 1 18 8825 8830 Printer System Checkout Final Action Service Call Procedures...

Страница 29: ...AP 2 5 LL 42 Thermal Control RAP 2 6 LL 43 Fuser Over Temperature RAP 2 7 LL 44 Fuser Too Hot RAP 2 8 LL 60 LL 61 NVM Fault RAP 2 9 LL 90 Overtoned Fault RAP 2 10 LL 91 Undertoned Fault RAP 2 11 Other...

Страница 30: ...01 02 2 2 8825 8830 Printer Status Indicator RAPs...

Страница 31: ...a Drive Motor MOT1 PL 7 2 Go to BSD 7 1 NOTE 1 and check the voltages at A7P1 The voltages at A7P1 are OK Y N Check all wiring between A2P208 and A7P1 If the wiring is OK replace the Driver PWB A2 PL...

Страница 32: ...sure that there are no strips or pieces of media in the area of the Position Sensor Q1 Q2 or Q3 Procedure Enter DIAGNOSTICS General Procedures Enter 0703 ROLL FEED MOTOR FOR WARD and observe the Media...

Страница 33: ...ring between A23J1 and the Fuser Heat Rod HR1 The wires have continuity Y N Repair the wires Replace the Fuser Heat Rod HR1 PL 10 2 Check for AC power from the Fuser Power Relay as follows Reconnect A...

Страница 34: ...Y N Repair the wires Replace the Thermistor Pad Assembly PL 10 4 LL 42 Thermal Control RAP NOTE Go to BSD 10 1 while using this RAP This RAP is used to locate certain problems in the thermal control c...

Страница 35: ...were removed If the resistance is not infinite replace the Fuser Triac A1Q1 PL 1 2A 3 Measure the resistance from each of the Fuser Triac connections from which the wires were removed to ground If th...

Страница 36: ...BLU and WHT wires from the Fuser Triac A1Q1 3 Set the meter to measure 2K ohms 4 Measure the resistance across the Fuser Triac connections from which the wires were removed The resistance is infinite...

Страница 37: ...ocedure 1 Enter the following diagnostic codes and record the corresponding data values displayed on the control panel 2 Enter 0360 1 for NACO printers or 0360 3 for EO printers to reset the contents...

Страница 38: ...er mixing systems Initial Actions Clean the Pressure Equalizing Tubes with a vacuum cleaner in order to remove toner from inside the tubes Clean the Augers and Magnetic Roll Examine the Developer Hous...

Страница 39: ...If the wires are OK replace the Toner Sensor A22Q1 PL 9 9 Run 9 21 6 Toner Sensor Calibration Check for an open or short circuit to ground in the wire connected to A22Q1P1 3 If the wire is OK replace...

Страница 40: ...nsor circuit Connect the meter lead to the Main PWB A3J303 14 and the meter lead to A3J303 13 There is between 5 2 and 6 0 VDC present Y N Connect the meter lead to the Toner Sensor A22Q1P1 1 and the...

Страница 41: ...ith the flange as shown Ensure that the Developer Housing Drive Gear is positioned with the flange as shown Ensure that the Front Auger Drive Gear is captured in position by the Rear Auger Drive Gear...

Страница 42: ...01 02 2 14 8825 8830 Printer LL 91 Undertoned Fault RAP Status Indicator RAPs...

Страница 43: ...ace PWB A32J1 There is an internal fault in the Control Panel or in the Main PWB A3 Go to BSD 1 2 to troubleshoot the 5 VDC power to the Main PWB A3 Check for continuity in all wires in the ribbon cab...

Страница 44: ...es on each Ballast Resistor A1R1 and A1R2R2 before measuring the resistance The resistance of each Ballast Resis tor A1R1 and A1R2 is 7 to 9 ohms USO or 19 to 21 ohms RX Y N Replace both Ballast Resis...

Страница 45: ...specific code Actuate the Clutch The Clutch energizes Y N Deactuate the clutch There is 26 VDC at J209 12 use the actual connector pin number on the BSD on the Driver PWB A2 Y N Check the wire for an...

Страница 46: ...or the specific code Block and unblock the Sensor The Display toggles between 1 and 0 Y N Block the sensor There is 5 0 3 VDC at J1 pin 3 of the sensor Y N Check the wire at J1 P1 pin 3 for an open ci...

Страница 47: ...riate BSD for the specific code Actuate the switch The switch toggles from H to L or from L to H Y N The message display indicates LOW all the time Y N Actuate the switch The voltage at J1 1 use the a...

Страница 48: ...01 02 2 20 8825 8830 Printer Generic Switch RAP Status Indicator RAPs...

Страница 49: ...ds 3 9 PQ 3 Bands 3 10 PQ 4 Black Lines 3 10 PQ 5 Black Prints 3 11 PQ 6 Blank Prints Partial Image 3 11 PQ 7 Blurred Image 3 12 PQ 8 Deletions bands 3 12 PQ 9 Deletions bands 3 13 PQ 10 Deletions in...

Страница 50: ...01 02 3 2 8825 8830 Printer Print Quality...

Страница 51: ...s section Print Defects Print quality refers to the entire print Defects can occur anywhere on the print These defects could be damaged media or print quality defects Always eliminate problems that ca...

Страница 52: ...Light Image These are prints where the density is lighter than the specified density for the printer Line Darkness This is the darkness and uniformity for a line Misregistration This is when the dist...

Страница 53: ...t can be run from diagnostic mode 9 55 refer to Sec tion 6 for details Test Pattern 1 is used while adjusting lead edge trail edge and side edge erase Test Pattern 2 is used to produce horizontal blac...

Страница 54: ...ine details of a print are reproduced for example lines Figure 1 Use a wide roll of media and run test pattern 9 55 5 Evaluate the resolution targets B at each corner and three central locations for a...

Страница 55: ...in half At the fold mark measure the distance between the fold line and the center line of the image SPECIFICATION 6 mm or less Magnification D1 D2 Magnification refers to the rate at which an origin...

Страница 56: ...a correctly Check the Fabric Guide REP 8 9 and the Pressure Plates REP 8 5 Replace the heat roll REP 10 2 5 Cockle The media has a rough sur face like an orange peel This damage could be caused by the...

Страница 57: ...d are in the media feed direction High density bands are called black lines Probable Cause Corrective Action 1 Contaminated charge scorotron 1 Clean replace screen pins REP 9 8 2 Defective Cleaner Bla...

Страница 58: ...1 Black Lines Symptom Check Symptom check Black lines appear in the direction of media feed Probable Cause Corrective Action 1 Developer Bias and Trans fer Corotron voltage set incor rectly 1 Ensure...

Страница 59: ...are engaged and the developer housing is turning 1B Ensure that the gear lock is released from the Devel oper Housing Drive Gear 2 Transfer Corotron 2A Check the Transfer Corotron for damage con tami...

Страница 60: ...he buckle switch PL 8 4 Table 1 Deletions bands Symptom Check Symptom check Deletion bands or very low image density in the print feed direction Probable Cause Corrective Action 1 Damp media 1A Refer...

Страница 61: ...eck clean replace as required PL 9 3 7 Media Transport 7 Ensure that the Media Transport gap ADJ 8 4 is set correctly Table 1 Deletions in solid and halftone areas Symptom Check Symptom check Bands of...

Страница 62: ...9 2 4B Perform Image Density ADJ 9 3 5 The surface of the heat roll is damaged 5 Determine and fix the cause of the damage to the heat roll Replace the heat roll REP 10 2 6 Defective drum 6 Replace t...

Страница 63: ...cor rectly grounded 6 Defective drum 6 Replace the drum REP 9 3 7 Media Transport 7 Ensure that the Media Transport gap ADJ 8 4 is set correctly 8 Developer Housing 8 Ensure the housing is latched se...

Страница 64: ...de REP 9 4 2 Defective erase lamp 2 Refer to BSD 9 6 and check the erase lamp Replace the lamp if necessary PL 9 5A 3 Contaminated drum 3 Replace the drum REP 9 3 Table 1 Skewed Image Symptom Check Sy...

Страница 65: ...k A smudge is a displacement of the toner image on the drum or the media Location of Smudge Probable Cause Corrective Action Perform GP 2 Image on Drum to determine if the Smudge occurs on the media o...

Страница 66: ...ler 4A Check replace REP 10 9 4B Check adjust oil dis pense rate 10 32 Random spots 5 Defective Lower Cleaning Seal 5 Check replace PL 9 10 Random spots 6 Charge scorotron 6 Clean or replace the scoro...

Страница 67: ...Fabric Guide is installed correctly REP 8 9 Table 1 Wrinkle Symptom Check Symptom check This is damage that is proba bly caused by the fuser sub system This is a severe case of creases that runs in t...

Страница 68: ...place the Web Oiler REP 10 7 1B Check adjust oil dispense rate 10 32 2 The fuser temperature is out of specification 2 Check Fuser Temperature ADJ 10 1 3 The Fabric Guide is not contacting the Fuser H...

Страница 69: ...34 REP 8 13 Media Feed Drive Belt 4 37 REP 8 15 Cutter Home Sensor 4 39 REP 8 16 Exit Roll 4 40 REP 8 17 Registration Drive Roll 4 41 Xerographics REP 9 1 Xerographic Module 4 43 REP 9 2 Drum Assembl...

Страница 70: ...01 02 4 2 8825 8830 Printer Repairs and Adjustments...

Страница 71: ...to PWBs or components Removal 1 Check the Printer Tag Matrix to see if Tag 28 is installed This information will be needed later in this procedure 2 Figure 1 Prepare to remove the Controller Figure 1...

Страница 72: ...n Main PWB 5 Pull the 8 plastic fasteners outward and remove the Printer Main PWB 6 Figure 3 Remove the NVM integrated circuit from the existing Main PWB Figure 3 NVM Integrated Circuit NOTE Position...

Страница 73: ...rcuit into the socket on the new Main PWB NOTE Position the Pin 1 locating dot as shown Figure 4 Installing the NVM Integrated Circuit on the new Main PWB 8 Install the new Main PWB over the 8 plastic...

Страница 74: ...Printer Control Panel Display during the power up sequence If the firmware version IS NOT the current version go to GP 6 Downloading Firmware From a Laptop If the firmware version IS the current versi...

Страница 75: ...Voltage Power Supply Replacement 1 If a new High Voltage Power Supply is being installed perform the Electrostatic Series ADJ 9 2 Figure 1 Removing the High Voltage Power Supply 5 Disconnect the Grid...

Страница 76: ...1 or 2 The customer can order it with 2 drawers or have Drawer 2 retrofitted on site Drawer 2 is TAG 90 Removal 1 Open the Media Supply Drawer that is to be removed 2 Figure 1 Remove the Cover Figure...

Страница 77: ...ect the Power Cord NOTE All three Rewind Gears and Rewind Internal Gear Assemblies are removed the same way Removal 1 Pull out the Media Supply Drawer 2 Remove the roll of media 3 Figure 1 Remove the...

Страница 78: ...Disconnect the Power Cord NOTE All three Roll Feed Pinch Roll Assemblies are removed the same way Removal 1 Open the Media Supply Drawer and remove the Media Roll 2 Figure 1 Remove the Roll Feed Pinch...

Страница 79: ...three Roll Feed Drive Roll assemblies are removed the same way Removal 1 Remove the appropriate Media Supply Drawer REP 7 1 2 Remove the Feed Clutch REP 7 5 3 Remove the Toner Waste Container 4 Figur...

Страница 80: ...t the Power Cord Removal 1 Loosen the screws and open the Rear Door 2 Figure 1 Remove the Feed Clutch Figure 1 Removing the Feed Clutch 4 Remove the E Ring 1 Loosen the screws 2 2 Move the Motor Brack...

Страница 81: ...the Power Cord Removal 1 Loosen the screws and open the Rear Door 2 Figure 1 Remove the Rewind Clutch Figure 1 Removing the Rewind Clutch 2 Move the Motor Bracket to relieve the tension on the chain 1...

Страница 82: ...otion Sensor Replacement 1 Reinstall the Motion Sensor and the Rewind Housing 2 Figure 2 Reinstall the Encoder Disk Figure 2 Reinstalling the Encoder Disk 1 Disconnect the connector 2 Remove the Encod...

Страница 83: ...al 1 Loosen the screws and open the Rear Door 2 Figure 1 Remove the Roll Drive Motor Assembly Figure 1 Removing the Roll Drive Assembly 3 Figure 2 Remove the bracket from the Roll Drive Motor 2 Remove...

Страница 84: ...ure 2 Removing the Roll Drive Motor Bracket REP 7 10A Lower Media Roll Heater Parts List on PL 7 2 WARNING Switch off the Main Power Switch Disconnect the Power Cord Removal 1 Loosen the screws and op...

Страница 85: ...0 Printer REP 7 10A Repairs and Adjustments 2 Figure 1 Remove the Lower Media Roll Heater Figure 1 Removing the Lower Media Roll Heater 2 Remove the screw 1 Disconnect the connector 3 Remove the Lower...

Страница 86: ...1 REP 7 1 CAUTION Be sure to support the Media Roll Heater Guard with your hand while removing the mounting screws in the next step 2 Figure 1 Remove the Upper Media Roll Heater Figure 1 Removing the...

Страница 87: ...tch REP 7 6 3 Figure 1 Remove the Encoder Disk Figure 1 Removing the Encoder Disk Replacement 1 Reinstall the Motion Sensor and the Rewind Housing 2 Figure 2 Reinstall the Encoder Disk Figure 2 Reinst...

Страница 88: ...ts and may not match the 8825 8830 configuration exactly Removal 1 Latch the Xerographic Module at the Service Position REP 9 2 2 Open the Cutter Drawer 3 Figure 1 Disconnect the connectors at the rea...

Страница 89: ...Open the Cutter Drawer 1 Disconnect the Latch Arms from the Trans port Both sides 6 Move the Media Transport pin out of the locating hole and onto the ramp 5 Ensure that the Moisture Collection Tube...

Страница 90: ...Place the pin on the ramp 2 Install the Turnaround Baffle under the Developer Assembly Shelf both ends 3 Move the pin into the locating hole 4 Pull and hold the pin 5 Move the Transport in aligning th...

Страница 91: ...1 3 Remove the Fabric Guide REP 8 9 4 Figure 1 Remove the Front Pivot Assembly 5 Turn the Front Pivot Assembly over and remove the Media Exit Switch a Disconnect the Switch Assembly Connector Q3 b Re...

Страница 92: ...Position REP 9 2 2 Remove the Media Transport Assembly REP 8 1 3 Remove the Fabric Guide REP 8 9 4 Remove the Pressure Plates REP 8 5 5 Figure 1 Remove the Buckle Switch a Remove the screw b Carefull...

Страница 93: ...Switch Disconnect the Power Cord Removal 1 Latch the Xerographic Module at the Service Position REP 9 2 2 Remove the Media Transport Assembly REP 8 1 3 Figure 1 Remove the Cut Sheet Media Feed Clutch...

Страница 94: ...val 1 Latch the Xerographic Module at the Service Position REP 9 2 2 Remove the Media Transport Assembly REP 8 1 3 Remove the Fabric Guide REP 8 9 CAUTION Be sure to push the Buckle Switch Actuator do...

Страница 95: ...essure Plate Figure 2 Reinstalling the Lower Pressure Plate CAUTION Be sure to push the Buckle Switch Actuator down while reinstalling the Upper Pressure Plate in order to prevent damage to the actuat...

Страница 96: ...Position REP 9 2 2 Remove the Media Transport Assembly REP 8 1 3 Remove the Fabric Guide REP 8 9 4 Remove the Pressure Plates REP 8 5 5 Remove the Cut Sheet Media Feed Clutch REP 8 4 6 Figure 1 Remove...

Страница 97: ...exactly Removal 1 Latch the Xerographic Module at the Service Position REP 9 2 2 Remove the Media Transport Assembly REP 8 1 3 Remove the Fabric Guide REP 8 9 4 Remove the Pressure Plates REP 8 5 5 Tu...

Страница 98: ...ious products and may not match the 8825 8830 configuration exactly Removal 1 Latch the Xerographic Module at the Service Position REP 9 2 2 Remove the Media Transport Assembly REP 8 1 3 Figure 1 Remo...

Страница 99: ...the Power Cord NOTE The art used for this procedure was developed for previous products and may not match the 8825 8830 configuration exactly Removal 1 Lower the Media Transport Cover 2 Figure 1 Care...

Страница 100: ...on PL 8 1 WARNING Switch off the Main Power Switch Disconnect the Power Cord Removal 1 Latch the Xerographic Module at the Service Position REP 9 2 2 Remove the Media Transport Assembly REP 8 1 3 Rem...

Страница 101: ...at the belt is over the Idler Pulley 2 Figure 2 If a new motor is being installed use the Drive Pulley from the old assembly Figure 2 Removing the Media Transport Drive Motor Assembly 1 Disconnect the...

Страница 102: ...emove the Front Pivot Assembly using REP 8 2 6 Remove the Sheet Drive Roll REP 8 6 7 Figure 1 Remove the Sheet Feed Switch Figure 1 Removing the Sheet Feed Switch REP 8 12 Registration Pinch Rolls Par...

Страница 103: ...inch Rolls 1 Remove the two springs one each end 3 Remove the screws 5 2 Remove the two screws one each end 4 Rotate the screw until it is free of the slot 5 Remove the Baffle 6 Rotate the Assembly 1...

Страница 104: ...mbly 3 Figure 4 Reinstall the springs 4 Complete the reassembly of the Printer and perform the following a Fuser Temperature NVM ADJ 10 1 b Vertical Magnification ADJ 8 1 c Lead Edge Registration ADJ...

Страница 105: ...al 1 Latch the Xerographic Module at the Service Position REP 9 2 2 Remove the Media Transport Assembly REP 8 1 3 Remove the Fabric Guide REP 8 9 4 Remove the Pressure Plates REP 8 5 5 Turn the Media...

Страница 106: ...ure 1 Remove the Media Feed Drive Belt Figure 1 Removing the Media Feed Drive Belt Replacement 1 Ensure that the belt is over the Idler Pulley 1 Disconnect the connector 2 Remove the screws 3 3 Remove...

Страница 107: ...procedure was developed for previous products and may not match the 8825 8830 configuration exactly Removal 1 Open the Cutter Drawer 2 Figure 1 Remove the Cutter Home Sensor Figure 1 Removing the Cut...

Страница 108: ...ve the Media Transport Assembly REP 8 1 3 Remove the Media Exit Switch REP 8 2 4 Figure 1 Remove the Exit Roll from the Front Pivot Assembly Figure 1 Removing the Exit Roll 1 Remove the E ring 3 Remov...

Страница 109: ...e the Media Transport Assembly REP 8 1 3 Remove the Fabric Guide REP 8 9 4 Remove the Pressure Plates REP 8 5 5 Turn the Media Transport Assembly over 6 Figure 1 Remove the Media Feed Drive Belt 7 Tur...

Страница 110: ...on Drive Roll by pushing the bearings out of the frame and moving the roll as required for removal Figure 2 Removing the Baffle 1 Remove the two springs one each end 3 Remove the screws 5 2 Remove the...

Страница 111: ...ition 4 Lower the Media Transport Cover NOTE Figure 1 shows only the Front Support Bracket 5 Figure 1 Prepare the Front and Rear Support Brackets for raising the Xerographic Mod ule to the Service Pos...

Страница 112: ...aded and will automatically engage the holes The latches have a 1 4 turn lockout feature that may be used to prevent actuation during reinstallation of the Xerographic Module When performing the follo...

Страница 113: ...Bearing Right Side 2 Lift the Drum Assembly and move the bearing to the right 3 Carefully lower the Drum Assembly 1 Disconnect the retain ing clip that holds the bearing and rotate the clip out of the...

Страница 114: ...lift the Xerographic Module out of the Printer and place it on a stable flat surface REP 9 2 Drum Assembly Parts List on PL 9 2 WARNING Switch off the Main Power Switch Disconnect the Power Cord Remo...

Страница 115: ...mbly rotate the Xerographic Module 90 degrees so that the latches lock into the holes in the frame Figure 2 Latching the Xerographic Module at the Service Position NOTE In the following steps Left and...

Страница 116: ...aring Right Side 2 Lift the Drum Assembly and move the bearing to the right 3 Carefully lower the Drum Assembly 1 Disconnect the retain ing clip that holds the bearing and rotate the clip out of the w...

Страница 117: ...ing the Drum Assembly REP 9 3 Drum Parts List on PL 9 2 WARNING Switch off the Main Power Switch Disconnect the Power Cord Removal NOTE When the Drum is replaced install a Cleaner Blade Kit REP 9 4 1...

Страница 118: ...the following items Right hand Seal 57 mm wide Left hand Seal 41 mm wide Cleaner Blade Photoreceptor Seal Blade Retainer 3 WARNING Switch off the Main Power Switch Disconnect the Power Cord Removal NO...

Страница 119: ...51 8825 8830 Printer REP 9 4 Repairs and Adjustments Figure 1 Removing the Cleaner Blade Cleaner Blade Photoreceptor Seal Channel Photoreceptor Seal Right hand Seal Xerographic Module Frame Blade Ret...

Страница 120: ...side up c Ensure that the seal is flush against the Xerographic Module Frame 3 Replace the Cleaner Blade a Start the Cleaner Blade flush against the left edge of the Right hand Seal b Ensure that the...

Страница 121: ...ath the folded Photoreceptor Seal b Install the seal fuzzy side up c Ensure that the seal is flush against the Xerographic Module Frame 7 Perform GP 4 Drum Cleaning Enhancement procedure Figure 3 Inst...

Страница 122: ...and latch the Top Cover 3 Raise and hold the Developer Module Cover while lifting and removing the Developer Module Side Cover 4 Lower the Top Cover NOTE In the following step tape the Toner Cartridg...

Страница 123: ...re 2 Remove the Developer Module Figure 2 Removing the Developer Module 1 Move the lock into the groove on the gear while performing Step 2 2 Move the gear to disengage 3 Disconnect A2PP1 4 Press tab...

Страница 124: ...he brackets CAUTION Ensure that the gear is free to engage the Developer Module drive gears NOTE To ensure that the Toner Cartridge is correctly engaged in the Drive Plate rotate the cartridge in both...

Страница 125: ...has been installed perform the Toner Sensor Calibration Code 09216 Figure 4 Reinstalling the Toner Cartridge 4 Slide the Top Shield closed 3 Remove the tape 2 Partially rotate the Toner Cartridge in b...

Страница 126: ...the 8825 8830 configuration exactly Removal 1 Remove the Developer Module REP 9 5 2 Figure 1 Remove the Cartridge Drive Motor Figure 1 Removing the Cartridge Drive Motor 3 Figure 2 Remove the Cartridg...

Страница 127: ...5 CAUTION Do not rotate the Developer Module in the vertical position This may cause Developer Material to get into the Toner Cartridge Clutch located at the end of the Developer Module 2 Place the D...

Страница 128: ...0 8825 8830 Printer REP 9 7 Repairs and Adjustments 4 Figure 2 Dump the Developer Material Figure 2 Dumping the Developer Material 1 Rotate the Developer Module 2 Rotate the gear counterclockwise Magn...

Страница 129: ...6 5 Figure 3 Remove the Air Pressure Tubes 6 Using a vacuum cleaner clean the entire Developer Module Magnetic Roll and Air Pres sure Tubes thoroughly CAUTION Ensure that the entire length of the tub...

Страница 130: ...the Developer Material CAUTION Do not rotate the Auger Gears individually more than the slight amount required for removal or to mesh the teeth during reinstallation If the factory setting of the auge...

Страница 131: ...Air Pressure Tubes Figure 5 Reinstalling the Air Pressure Tubes 1 Reinstall the Air Pressure Tube 3 Reinstall the gear 2 Reinstall the gear 4 Reinstall the gear and the Grip Ring 5 Reinstall the Air P...

Страница 132: ...p Shield taking care not to overtighten the screws Figure 7 Reinstalling the Top Shield 5 Reinstall the Developer Module REP 9 5 NOTE To ensure that the Toner Cartridge is correctly engaged in the Dri...

Страница 133: ...oner Sensor Calibration Code 09216 8 Perform the Electrostatic Series ADJ 9 2 Figure 8 Reinstalling the Toner Cartridge 5 Slide the Top Shield closed 3 Partially rotate the Toner Car tridge in both di...

Страница 134: ...crews and open the Rear Cover 2 Raise and latch the Top Cover 3 Rotate the Image Module to the Service Position 4 Figure 1 Remove the Charge Scorotron Assembly from the Printer and place it on a flat...

Страница 135: ...Pin Array Bent tips can cause Print Quality prob lems 2 Install the Pin Array from the repair kit into the End Blocks 3 Reinstall the End Blocks into the Scorotron Extrusion Ensure that the Pin Array...

Страница 136: ...ducts and may not match the 8825 8830 configuration exactly Removal 1 Loosen the screws and open the Rear Cover 2 Figure 1 Lower the Media Transport Cover and remove the Transfer Detack Corotron Repla...

Страница 137: ...the Developer Material REP 9 7 3 Figure 1 Remove the Toner Sensor and the spacer Replacement 1 Reinstall the Toner Sensor and spacer CAUTION If a new Toner Sensor is being installed new Developer Mat...

Страница 138: ...the Developer Module REP 9 5 2 Remove the Cartridge Drive Plate REP 9 14 NOTE The Toner Home Sensor is threaded The wires must be straightened in order to rotate the sensor for removal 3 Figure 1 Rem...

Страница 139: ...n shown in Figure 2 3 Figure 2 Reinstall the Cartridge Drive Plate Figure 2 Reinstalling the Cartridge Drive PLate 1 Reinstall the Cartridge Drive Plate with the seal up 4 Position the tab at the bott...

Страница 140: ...the Developer Module REP 9 5 REP 9 13 Sump Shield Parts List on PL 9 9 WARNING Switch off the Main Power Switch Disconnect the Power Cord NOTE The art used for this procedure was developed for previou...

Страница 141: ...Developer Module Replacement CAUTION Ensure that the full length of the edge of the Sump Shield is under the edge of the housing 1 Figure 2 Reinstall the Sump Shield in the Developer Module 3 Remove t...

Страница 142: ...e Plate Parts List on PL 9 9 WARNING Switch off the Main Power Switch Disconnect the Power Cord NOTE The art used for this procedure was developed for previous products and may not match the 8825 8830...

Страница 143: ...Drive Plate Replacement CAUTION To avoid damage to the Drive Plate Seal always rotate the drive plate in the direction shown in Figure 2 5 Remove the screws 2 and the Ground Plate 2 Loosen the screws...

Страница 144: ...rive Plate Figure 2 Reinstalling the Cartridge Drive Plate 1 Reinstall the Cartridge Drive Plate with the seal up 4 Position the tab at the bottom 3 Rotate while per forming step 4 2 Reinstall the gea...

Страница 145: ...Adjustments 2 Figure 3 Reinstall the Top Shield taking care not to overtighten the screws Figure 3 Reinstalling the Top Shield 3 Reinstall the Developer Module 4 Connect M1 1 Reinstall the Top Shield...

Страница 146: ...nto the channel smaller side up so that the edge of the Photoreceptor Seal forms a seal with the inside lip of the channel c Using a soft straight tool a piece of shimstock works well carefully push t...

Страница 147: ...than the slight amount required for removal or to mesh the teeth during reinstallation If the factory setting of the augers is changed during the procedure perform the adjustment procedure Augers ADJ...

Страница 148: ...ocedure perform the adjustment procedure Augers ADJ 9 6 NOTE The gears must be reinstalled with the flanges as shown in order to ensure that all the gears are secured 1 Figure 2 Reinstall the Air Pres...

Страница 149: ...the Front Roller REP 9 20 Image Module Parts List on PL 9 3 NOTE These are the instructions to install the Image Module Assembly Kit 600K58760 The kit contains the following Image Module Assembly WAR...

Страница 150: ...ea during reassembly 6 Close the Top Cover open the Developer Module Cover and remove the two pivot pins shown in Figure 1 andFigure 2 Figure 2 Top Cover Interlock Plate 7 Close the Developer Module C...

Страница 151: ...in the frame Figure 3 Disconnecting the video cable 10 Figure 4 Release the Video Cable from the cable clamps and push it through the hole in the frame Figure 4 Preparing the Video Cable for Removal 1...

Страница 152: ...e frame Figure 5 Preparing the Video Cable for Removal 12 Figure 6 Continue to pull the Video Cable through the hole after releasing it from the cable guides Figure 6 Preparing the Video Cable 1 Relea...

Страница 153: ...l 14 Figure 8 Disconnect the Ground Wire and release the harness from the cable clamps Figure 8 Preparing the Harness for Removal NOTE Observe the way that the spring rests on the frame underneath the...

Страница 154: ...eleasing it from the cable guides Figure 10 Preparing to Remove the Image Module Assembly View looking at the Rear from the Right Side 17 Lift out the Image Module Assembly Pivot Bar combination 2 Rem...

Страница 155: ...01 02 4 87 8825 8830 Printer REP 9 20 Repairs and Adjustments Replacement 1 Reverse the removal steps for replacement of the Image Module Assembly 2 Perform Electrostatic Series ADJ 9 2...

Страница 156: ...e the Xerographic Module at the Service Position handles installed and the Drum Assembly removed NOTE In the following steps Left and Right describe machine locations as observed when you are facing t...

Страница 157: ...Oil from fingers can cause damage to the Heat Rod 5 Figure 3 Remove the Heat Rod Figure 3 Removing the Heat Rod and Fuser Hub Assembly Replacement CAUTION Wear gloves or wrap a sheet of paper around...

Страница 158: ...Drive Gear at the opposite end c If the previous step is too difficult use the rod that secures the Fabric Guide as a tool Insert that rod through the right side of the Heat Roll secure the red conne...

Страница 159: ...the grommet and the bracket Right side Figure 6 Reinstalling the Bracket Right side 4 Ensure that the Thermistor Pad is clean 1 Connect the connector 2 Reinstall the screws and the bracket 2 Reinstall...

Страница 160: ...ilicone oil on them Do not allow sili cone oil to contact your eyes Silicone oil can cause severe eye irritation Wash your hands immediately after handling any component covered with silicone oil 4 Fi...

Страница 161: ...ng the reassembly enter diagnostics and perform one of the following actions a If a new Web Oiler has been installed initialize the Web Oiler using 1030 b If the old Web Oiler is still in the assembly...

Страница 162: ...with silicone oil on them Do not allow sili cone oil to contact your eyes Silicone oil can cause severe eye irritation Wash your hands immediately after handling any component covered with silicone oi...

Страница 163: ...he Takeup Roll 4 Pull the Stub Shaft Gear Assembly from the Takeup Roll 1 Disengage the spring from the stop on the Side Plate 2 Pull the Stub Shaft Gear Assembly from the LH Side Plate LH Side Plate...

Страница 164: ...s in Web Oiler Assembly REP 10 7 Figure 4 Reinstalling the Takeup Roll 2 Push the Stub Shaft Gear Assembly into the Takeup Roll 1 Mount the opposite end of the Takeup Roll onto the RH Side Plate 3 Pus...

Страница 165: ...button to decrease the Adj setting c Press the Enter button in order to store the value in NVM d Press the Exit button two times 6 Exit the diagnostics mode ADJ 8 1 Vertical Magnification Purpose WARN...

Страница 166: ...ical Magnification using the Previous Next buttons a Use the Previous button to decrease the Set Point which will decrease the Image Length b Use the Next button to increase the Set Point which will i...

Страница 167: ...gure 1 Checking the Lead Edge Registration Adjustment 1 Enter code 0860 in order to adjust the Lead Edge Registration 2 Figure 2 Select the type of media The following message is displayed In this exa...

Страница 168: ...Measure the two prints in the paper feed direction Figure 1 Checking the Print Length 5 Enter code 0700 in order to adjust the Cut Length Enter 1 to adjust 6 Figure 2 Select the type of media The foll...

Страница 169: ...NING Switch off the Main Power Switch Disconnect the Power Cord Check 1 Remove the Developer Module REP 9 5 2 Remove the white toner shield 3 Prepare two strips of 0 030 inch coral shimstock 0 75 inch...

Страница 170: ...t the Media Transport to Drum spacing to 0 030 0 005 inch 0 76 0 1 Figure 3 Adjusting the Media Transport to Drum Spacing 8 Reinstall the Transfer Detack Corotron Push the corotron down and in the dir...

Страница 171: ...4 983 becomes 98 for example 5 With TAG 23 Lower the Top Cover 6 With TAG 23 Enter Diagnostics 7 With TAG 23 Program in the Average Light Output value a Enter code 09 03 b Enter the ALO value c Press...

Страница 172: ...he value in NVM f Turn off the electrometer 15 Ensure that V LO is within specification a Enter 0921 3 for the check and adjustment b Set the Duty Cycle to 15 using the Previous Next buttons c Turn on...

Страница 173: ...99 65 99 66 93 67 1 00 68 99 69 1 00 70 1 06 71 99 72 1 05 73 1 00 74 1 01 75 94 Table 1 Average Light Output Values Bar Value 76 95 77 94 78 93 79 89 80 1 00 81 99 82 97 83 94 84 1 12 85 1 02 86 1 01...

Страница 174: ...1 146 84 147 86 148 89 149 90 150 97 151 95 152 1 02 153 98 154 82 155 84 156 84 157 88 Table 1 Average Light Output Values Bar Value 158 83 159 90 160 93 161 93 162 92 163 94 164 95 165 81 166 1 02 1...

Страница 175: ...242 82 243 85 244 1 00 245 92 246 1 00 247 90 248 97 249 94 250 95 251 78 252 79 253 69 Table 1 Average Light Output Values Bar Value 254 68 255 81 256 67 257 65 258 78 259 95 260 1 01 261 97 262 98...

Страница 176: ...3 324 75 325 80 326 90 327 72 328 76 329 80 330 72 331 65 332 74 333 62 334 70 335 58 Table 1 Average Light Output Values Bar Value 336 72 337 81 338 56 339 73 340 96 341 75 342 82 343 56 344 65 345 7...

Страница 177: ...06 78 407 94 408 65 409 70 410 71 411 77 412 96 413 95 414 84 415 70 416 96 417 93 Table 1 Average Light Output Values Bar Value 418 95 419 70 420 88 421 93 422 80 423 76 424 89 425 78 426 76 427 75 4...

Страница 178: ...480 1 03 481 1 06 482 98 483 89 484 69 485 86 486 84 487 1 04 488 95 489 96 490 1 03 491 1 10 492 82 493 87 494 1 00 495 97 496 95 497 95 498 90 499 98 Table 1 Average Light Output Values Bar Value 50...

Страница 179: ...nd the upper left from the lead edge 4 If the darkness square is not between 1 0 and 1 2 perform the adjustment Adjustment 1 Enter diagnostics 2 Figure 1 Enter code 0921 4 The following message is dis...

Страница 180: ...g toward the Magnetic Roll at an approximate 45 degree angle d Check that the Mix Auger is pointing away from the Magnetic Roll and is approxi mately horizontal Figure 1 The Correct auger Orientation...

Страница 181: ...the Power Cord Check 1 Remove the Developer Module REP 9 5 2 Remove the Cartridge Drive Plate REP 9 14 3 Figure 1 Check that the tip of the Toner Cartridge Home Sensor is 2 5 0 5 mm from the plate Fi...

Страница 182: ...stments 2 Figure 2 Adjust the Toner Cartridge Home Sensor to 2 5 0 5 mm from the plate Figure 2 Adjusting the Toner Cartridge Home Sensor 2 5 0 5 mm 1 Disconnect Q2 3 Straighten the wires and adjust t...

Страница 183: ...ust the Fuser Temperature for bond paper The following message is displayed Figure 3 Fuser Setpoint Screen NOTE The default Set Point for bond media is 30 Adjust for 300 degrees F 3 Adjust the bond pa...

Страница 184: ...ss the Enter button in order to store the value in NVM d Press the Exit button two times 8 Check the following a Vertical Magnification ADJ 8 1 b Lead Edge Registration ADJ 8 2 c Cut Length ADJ 8 3 AD...

Страница 185: ...the o C position and press the 200mV range switch of the DMM 9 Enter diagnostics 10 Figure 3 Enter code 1004 in order to turn on the Heat Rod and bring the Heat Roll to the run temperature The follow...

Страница 186: ...ensitive Tape Kit Figure 1 Preparing the Tape 3 Enter diagnostics 4 Figure 2 Enter code 1004 in order to turn on the Heat Rod and bring the Heat Roll to the run temperature The following message is di...

Страница 187: ...PL 8 4 Media Transport Components 5 24 Xerographic Module PL 9 1 Xerographic Module Assembly 5 25 PL 9 2 Photoreceptor 5 26 PL 9 3 Image Module Assembly 5 27 PL 9 4 Transfer Detack Corotron 5 28 PL 9...

Страница 188: ...01 02 5 2 8825 8830 Printer Parts Lists...

Страница 189: ...by a reference to the parts list on which the part may be found Other Information Abbreviations Abbreviations are used in the parts lists and the exploded view illustrations to provide information in...

Страница 190: ...ece parts follow the bracket Tag The notation W Tag in the parts description indicates that the part configuration has been updated Check the change Tag index in the General Information section of the...

Страница 191: ...umber within the circle Figure 1 Information on the modification is in the Change Tag Index Figure 1 With Tag Symbol A Tag number within a circle having a shaded bar and pointing to an item number sho...

Страница 192: ...r within the circle Figure 3 Information on the modification is in the Change Tag Index Figure 3 Entire Drawing With Tag Symbol A tag number within a circle with no apex and having a shaded bar shows...

Страница 193: ...TAG 25 7 600K81881 Circuit Assembly Kit EO W TAG 4 TAG 16 TAG 17 TAG 26 W O TAG 53 600K81882 Circuit Assembly Kit EO W TAG 4 TAG 16 TAG 17 TAG 26 TAG 53 600K81873 Circuit Assembly Kit NACO W TAG 4 TAG...

Страница 194: ...5 600K75311 Driver PWB Kit A2 W TAG 25 3 162K29730 Controller Connector See Note 4 600K75321 Main PWB Kit A3 W TAG 27 5 Power Module Mounting Bracket P O PL 1 1B Item 1 6 Power Cord 5V PS P O PL 1 1B...

Страница 195: ...09E01040 AC Relay K1 K3 5 707W01652 Fuser Triac Q1 REP 10 3 6 103E02721 Ballast Resistor R1 R2 60HZ 103E02731 Ballast Resistor R1 R2 50HZ 7 Main Power Switch CB1 P O PL 1 2A Item 1 8 Inlet Connector P...

Страница 196: ...0HZ 103E02731 Ballast Resistor R1 R2 50HZ 9 Main Power Switch CB1 P O PL 1 2B Item 1 10 891E25140 Label 60HZ Only 11 117K22761 Power Cord 60 Hz 117K27550 Power Cord 50 Hz 12 Inlet Connector P O PL 1 2...

Страница 197: ...nter 2 Standoff Not Spared 3 105K13542 High Voltage Power Supply REP 3 2 4 054K12300 Fan Duct 5 127E11240 Fan 6 092E36450 Charge Corotron Label Red Arrow 7 600K60900 Diagnostic Kit 8 Harness P O PL 1...

Страница 198: ...W TAG 32 2 096E78251 Control Console Label 8830 W O TAG 32 891E70531 Control Console Label 8825 W TAG 32 891E70530 Control Console Label 8825 W O TAG 32 096E78252 Control Console Label 8830 W TAG 32...

Страница 199: ...130K51801 Position Sensor 2 130E02271 Drawer Interlock Switch 3 050K53080 Roll Supply Drawer Assembly Sealed REP 7 1 050K19612 Roll Supply Drawer Assembly REP 7 1 4 010K01351 Slide 5 022K28930 Roll Fe...

Страница 200: ...ket 10T 6 023E06750 Chain 8830 023E17510 Chain 8825 7 007E19071 Sprocket 50T 8 121E07510 Clutch Feed Rewind REP 7 5 REP 7 6 9 Rewind Shaft P O PL 7 2 Item 15 10 005E06810 Encoder Disk REP 7 11 11 413W...

Страница 201: ...r Assembly REF PL 7 1 Item 3 2 022E11540 Support Roller 3 007E14650 Rewind Internal Gear 20T REP 7 2 4 029E14760 LH Support Pin 5 LH Cradle Bracket P O PL 7 3 Item 1 6 Drawer Frame P O PL 7 3 Item 1 7...

Страница 202: ...of 4 Item Part Description 1 Part of Roll Supply Drawer Assembly REF PL 7 1 Item 3 2 RH Roll Lock P O PL 7 4 Item 1 3 003E17610 Roll Lock 4 009E27340 Roll Lock Spring 5 RH Cradle Bracket P O PL 7 4 It...

Страница 203: ...5 Item 1 7 022E10060 Roll Feed Pinch Roll REP 7 3 8 Lock Release Handle P O PL 7 5 Item 1 9 009E32790 Lock Spring 10 029E14460 Retainer 11 Latch P O PL 7 5 Item 1 12 009E27330 Drawer Latch Spring 13 0...

Страница 204: ...of 4 Item Part Description 1 Part of Roll Supply Drawer Assembly REF PL 7 1 Item 3 2 052K03580 Roll Support Tube Assembly 3 092E22541 Label Push Here 4 092E36431 Label Media Lead 5 Drawer Frame P O P...

Страница 205: ...a Cutter Assembly 2 Media Cutter P O PL 7 7 Item 1 3 Bracket Not Spared 4 003E18781 Latch 5 010K01360 Media Cutter Slide 6 110E02640 Media Cutter Cover Interlock Switch S1 7 Bracket Not Spared 8 Cutte...

Страница 206: ...30860 LH Spring 4 Cutter Stationary Bar P O PL 7 8 Item 1 5 009E30870 RH Spring 6 028E07430 Retaining Ring 7 020E18830 Cutter Drive Pulley 8 Sensor Bracket P O PL 7 8 Item 1 9 130E03250 Cutter Home Se...

Страница 207: ...Not Spared 6 020E13603 Drive Motor Pulley 7 Motor Mounting Plate P O PL 8 1 Item 5 8 127K04293 Transport Drive Motor MOT1 REP 8 10 9 022E11441 Idler Roller 10 020E12353 Registration Drive Pulley 11 42...

Страница 208: ...PL 8 2 Item 2 4 130E05990 Media Registration Sensor Q1 REP 8 8 5 030K37830 Registration Sensor Bracket 6 016E06020 Bushing 7 022E10531 Registration Pinch Roll REP 8 12 8 006E42300 Pinch Roll Shaft 9 0...

Страница 209: ...Drive Roll 8830 REP 8 7 Sheet Drive Roll 8825 W TAG 90 REP 8 7 5 Sheet Support Assembly P O PL 8 3 Item 1 6 Sheet Lower Baffle P O PL 8 3 Item 5 7 016E06020 Bushing 8830 Bushing 8825 W TAG 90 8 022E09...

Страница 210: ...witch Lower REP 8 2 3 Sensor Bracket P O PL 8 4 Item 1 4 Transport Frame P O PL 8 4 Item 1 5 019E07100 Cable Clip 6 Sheet Upper Baffle P O PL 8 4 Item 1 7 110K03731 Sheet Feed Switch 8830 Sheet Feed S...

Страница 211: ...dule Assembly Item Part Description 1 127K17882 Photoreceptor Drive Assembly 2 Photoreceptor Drive P O PL 9 1 Item 1 3 005K04151 Coupling 4 126K05992 Xerographic Module Assembly 60 Hz REP 9 1 126K0715...

Страница 212: ...O PL 9 2 Item 1 3 006K15640 Shaft Assembly 4 013K00380 Bearing 5 028E11470 Bearing Retainer 6 Bearing P O PL 9 2 Item 3 7 005K04131 RH End Cap 8 Shaft P O PL 9 2 Item 3 9 005K04201 LH Hub 10 230W00652...

Страница 213: ...P O PL 9 3 Item 6 8 Pin Array P O PL 9 3 Item 6 9 Center Support P O PL 9 3 Item 2 10 Scorotron Extrusion P O PL 9 3 Item 2 11 600K58730 Left End Block Kit 12 Left End Block P O PL 9 3 Item 11 13 035...

Страница 214: ...ransport Assembly REF PL 8 1 Item 4 2 Transport Frame P O PL 9 4 Item 1 3 019E16080 Left Corotron Clamp 4 019E19971 Right Corotron Clamp 5 125K02580 Transfer Detack Corotron REP 9 9 6 038E06610 Rear D...

Страница 215: ...1 Part of Xerographic Module Assembly REF PL 9 1 Item 4 2 Xerographic Frame P O PL 9 5A Item 1 3 600K59060 Cleaning Blade Kit REP 9 4 4 Blade Seal P O PL 9 5A Item 3 5 Cleaner Blade Retainer P O PL 9...

Страница 216: ...07E05221 Auger Gear Pulley 3 023E01620 Auger Drive Belt 4 020E04350 Auger Pulley 5 013E00803 Auger Bearing 6 094K00085 Waste Toner Auger 7 035K05790 Photoreceptor Seal Part of Cleaning Blade Kit REF P...

Страница 217: ...1 8825 8830 Printer PL 9 5C Parts Lists PL 9 5C Drum Cleaning Part 3 of 3 Item Part Description 1 035K05950 Toner Exit Seal 2 054E06533 Toner Waste Tube 3 035K05941 Waste Bracket Seal 4 093K02420 Tone...

Страница 218: ...Part of Xerographic Module Assembly REF PL 9 1 Item 4 2 094K03301 Web Oiler Assembly REP 10 7 3 127K21990 Web Oiler Motor 4 007K08920 Oiler Drive Gear 5 007K08930 Idler Gear 40t 18T 6 Xerographic Fram...

Страница 219: ...iption 1 Part of Web Oiler Assembly REF PL 9 6 Item 2 2 022K49131 Web Oiler REP 10 9 3 022K49380 Pinch Roll 4 Take Up Shaft P O PL 9 7 Item 1 5 009E75260 Spring 6 007E42580 Take Up Gear 7 Web Frame P...

Страница 220: ...Trickle Slide 4 014K04740 Developer Support Drive Side 5 014K04730 Developer Support 6 028E07771 Retainer 7 009E41251 Coupling Spring 8 007E15351 Drive Gear Coupling 9 030K56160 Developer Support Dri...

Страница 221: ...rtridge Hub 6 Cartridge Drive Plate P O PL 9 9 Item 1 REP 9 14 7 130K30381 Toner Cartridge Home Sensor REP 9 12 ADJ 9 5 8 002E40470 Top Shield Door 9 055K13840 Top Shield 10 Developer Frame P O PL 9 9...

Страница 222: ...e Gear 26T 4 Motor Mounting Plate P O PL 9 10 Item 1 5 127K22600 Cartridge Drive Motor MOT4 REP 9 6 6 120E04750 Cable Clip 7 007E14690 Auger Drive Gear 37T 8 007K05260 Developer Drive Gear 43T 25T 9 0...

Страница 223: ...Parts Lists PL 10 1 Xerographic Module Assembly Item Part Description 1 126K05992 Xerographic Module Assembly 60 Hz REP 9 1 126K07152 Xerographic Module Assembly 50 Hz REP 9 1 2 127E10331 Fuser Drive...

Страница 224: ...LH Fuser Bearing 6 062E05461 Reflector 7 022K40050 Fuser Heat Roll REP 10 2 8 126E00492 Fuser Heat Rod 60 Hz REP 10 1 126E00821 Fuser Heat Rod 50 Hz REP 10 1 9 RH Fuser Bearing P O PL 10 2 Item 16 10...

Страница 225: ...3 003K09130 Fabric Guide Retainer Handle 4 Transport Frame P O PL 10 3 Item 1 5 009E32490 Spring 6 Housing Assembly P O PL 10 3 Item 1 7 End Cap P O PL 10 3 Item 6 8 Gasket P O PL 10 3 Item 6 9 Housi...

Страница 226: ...Item 1 3 130K54730 Thermistor 4 110E05500 Stripper Finger Jam Switch S1 5 130K54841 Thermal Fuse 6 600K68100 Special Stripper Finger Kit FX Series Media Only 030K55720 Stripper Bracket Assembly 7 Str...

Страница 227: ...Assembly 8830 W TAG 32 Transport Latching Cover Assembly 8825 W TAG 90 030K64020 Transport Latching Cover Assembly 8825 W O TAG 90 7 121E07680 Magnet 8 019E33441 Ground Retainer 9 115E01410 Static Bru...

Страница 228: ...2 891E09080 Logo Plate 3 003E13010 Keeper 4 048K47710 Right Side Left Cover 5 014E20551 Right Hinge Spacer 6 048K47681 Right Side Left Lower Cover 7 048K47692 Right Side Right Lower Cover 8 048K44401...

Страница 229: ...30 Printer PL 14 3 Parts Lists PL 14 3 Developer Cover And Catch Tray Item Part Description 1 073E11800 Catch Tray Kit 2 073E11710 Tray Support Kit 3 048E51410 Rear Developer Cover W TAG 6 4 110K08970...

Страница 230: ...s Item Part Description 1 048K45054 Top Cover W TAG 32 2 055E38100 Shielding Pad 3 029E23670 Pin 4 035E37240 Gasket 5 035E41150 Gasket 6 030K57191 RH Service Bracket 7 030K57890 RH Catch Tray Bracket...

Страница 231: ...01 02 5 45 8825 8830 Printer PL 14 5 Parts Lists PL 14 5 Left Side Covers 8825 Only Item Part Description 1 048K79480 Left Middle Cover Left Lower Cover 2 048E39380 Kickplate...

Страница 232: ...tem Part Description 1 Contact Socket 20 26 AWG To be Available at Later Date 2 Contact Pin 20 26 AWG To be Available at Later Date 3 Wire And Connector Repair Kit To be Available at Later Date 4 Pin...

Страница 233: ...E 131W40253 Screw AF 153W17552 Screw AG 112W07255 Screw AH 156W27455 Screw 4 2 X 9 5 AJ 156W23355 Screw AK 286W02354 Spring Pin 2 19mm AL 113W06455 Screw AM 251W10355 Washer M3 AN 113W50555 Screw AP 2...

Страница 234: ...PL 9 2 006K15670 PL 8 4 006K15682 PL 8 3 006K15770 PL 9 9 006K17441 PL 8 2 006E23471 PL 10 2 006E23540 PL 8 3 006E42300 PL 8 2 007E01340 PL 9 2 007E05221 PL 9 5B 007K05260 PL 9 10 007K05760 PL 7 2 00...

Страница 235: ...E26350 PL 8 1 021E04990 PL 10 3 021E07660 PL 9 3 022E09390 PL 8 3 022E10060 PL 7 5 Table 1 Part Number Index Part Number Part List 022E10531 PL 8 2 022E11441 PL 8 1 022E11540 PL 7 3 PL 7 4 022K28930 P...

Страница 236: ...14 2 048K47692 PL 14 2 048K47700 PL 14 1 048K47710 PL 14 2 048E51410 PL 14 3 Table 1 Part Number Index Part Number Part List 048K79480 PL 14 5 049E06460 PL 10 2 049E54970 PL 8 4 049E54980 PL 8 4 050E1...

Страница 237: ...1 PL 1 2B 115E01410 PL 14 1 115E02231 PL 10 2 115P60155 PL 15 1 115P60182 PL 15 1 117K22761 PL 1 2A PL 1 2B Table 1 Part Number Index Part Number Part List 117K26191 PL 1 3 117K26200 PL 1 3 117K27550...

Страница 238: ...PL 9 2 414W10550 PL 1 3 414W30551 PL 7 2 420W10201 PL 10 3 Table 1 Part Number Index Part Number Part List 423W57550 PL 7 8 423W59001 PL 8 1 423W64001 PL 8 1 423W72201 PL 8 1 537K51151 PL 1 1A 537K511...

Страница 239: ...01 02 5 53 8825 8830 Printer Part Number Index Parts Lists 891E70530 PL 1 4 891E70531 PL 1 4 Table 1 Part Number Index Part Number Part List...

Страница 240: ...01 02 5 54 8825 8830 Printer Part Number Index Parts Lists...

Страница 241: ...fall 6 18 Wavy Lines When Connected To XPC or Non Xerox Controller 6 19 LL 52 Errors After Installing New Control PWB 6 19 Cooling Fan Not Running 6 20 Cleaning Blade Squeals During Print Cycle 6 20 T...

Страница 242: ...01 02 6 2 8825 8830 Printer General Procedures...

Страница 243: ...The Control Panel buttons are identified in the following diagram Figure 2 Control Panel Buttons The code entered will be displayed on the Control Panel The test name will be in the bottom line of the...

Страница 244: ...Test Procedure 1 Enter the Diagnostic Mode 2 Enter the Test Code 3 Press the Enter button to begin the test 4 Manually operate the component that is to be tested 5 The condition of the component will...

Страница 245: ...it the diagnostic mode enter the test 0361 or switch the printer power off wait 5 seconds then switch it on NOTE The Fuser must be at operating temperature before making voltage checks or operat ing t...

Страница 246: ...driving the motors forward or backward at any speed These tests are entered using the correct chain and test number and then entering one of the numbers in the Stepper Motor Command table shown on th...

Страница 247: ...motor ON in the forward direction at the NVM rate for Vellum media 3 Switches the stepper motor ON in the forward direction at the NVM rate for Film media 4 Switches the stepper motor ON in the rever...

Страница 248: ...using the PREVIOUS and NEXT arrow keys to select the desired NVM value To enter the selected value press the ENTER button again To exit the test press the EXIT but ton NOTE If there is a reference to...

Страница 249: ...is not a recommended field adjustment 0920 Displays Run Time Table 1 Code Description Value 0921 Electrostatic Setup This code is used adjust the electrostatics When in this code additional tests can...

Страница 250: ...acts the life of the Oil Web 50 means that 1 2 as much web is used 1033 Advance Oil Web Used to tension the web correctly when the oil assembly is removed and reinstalled 1034 Estimate Oiler Web Life...

Страница 251: ...the imaging or the developer If the defect is visible on the print after the transfer the defect is related to the transfer or fuser 1 Make a test print Open the right door interlock when the test pa...

Страница 252: ...a circular motion Figure 1 Washing the Drum NOTE Ensure that the ends of the drum are washed 6 Using the clean side of the polyurethane pad continue washing the drum until the entire surface of the dr...

Страница 253: ...ler and disconnect the ribbon cable J307B from the IOT Main PWB 2 Connect the loopback cable 152K59420 to J307B on the IOT Main PWB 3 Connect the loopback tool 114E4680 to the loopback cable 4 Enter 1...

Страница 254: ...of the firmware and shows RECEIVING RECORD XXXXX 10 Wait until the display indicates FILE SUCCESSFULLY PROGRAMMED The computer displays ONE FILE COPIED and then the A prompt 11 If a language is to be...

Страница 255: ...t the cover with Controller attached backward and gently set the Controller on the floor 3 Figure 1 Connect a null modem cable between the Serial Port of the computer and either the Diagnostic Remote...

Страница 256: ...01 02 6 16 8825 8830 Printer GP 7 General Procedures...

Страница 257: ...ENTER 1E E is obtained by holding down the period button and striking the 4 button ENTER Message chain 84 address 01E is 4E Using the Previous Button scroll down six 6 times or until the display read...

Страница 258: ...all the AC Mod kit REQUIREMENTS FOR FIELD RESOLUTION DOCUMENTATION N A TAG 5 PART NUMBERS 600K606610 AC Mod Kit CUT IN SERIAL NUMBER U S 8YG060517 E O 110907119 2 PRE TAG 9 Maximum Length Shortfall PR...

Страница 259: ...upport to get approval before placing an order REQUIREMENTS FOR FIELD RESOLUTION DOCUMENTATION N A TAG 10 PART NUMBERS 600K62420 TAG 10 UPGRADE KIT CUT IN SERIAL NUMBER US 8YG060517 EO 110907207 5 LL...

Страница 260: ...would be cleaning blade squeal during operation Then the next probable failure would be a bound up toner auger from solidified toner REQUIREMENTS FOR FIELD RESOLUTION DOCUMENTATION N A TAG 11 PART NU...

Страница 261: ...LL 22 errors or metal filings are accumulating in the cutter area CAUSE Metal filings are shorting the Transfer Detack These metal filings may be generated in the media transport SOLUTION Check to se...

Страница 262: ...is the worst CAUSE This problem occurs in the media transport at the point where the media turns and meets the registration roll shaft Because there is no registration feed roll in this area of the t...

Страница 263: ...ws may stick to the previous print This can cause the film to roll up and block the exit SOLUTION Adjust diagnostic code 0760 to increase the delay between film copies This will impact throughput of f...

Страница 264: ...SERIAL NUMBER N A Intermittent Extra Print PROBLEM Intermittently an extra print is printed The extra print will be partially the requested print and partially one of the internal test patterns CAUSE...

Страница 265: ...um drive or high current the drive system will shut down When this occurs the printer must be powered off then on to reset the circuit 1 A poorly lubricated cleaning blade and photoreceptor can cause...

Страница 266: ...tic sleeve on the outside Ensure that the plastic sleeve is not dam aged or missing Replace rollers as required Image Displacement Rollover On Vellum Or Film PROBLEM Figure 1 Image displacement rollov...

Страница 267: ...01 02 6 27 8825 8830 Printer Image Displacement Rollover On Vellum Or Film General Procedures Figure 1 Rollover...

Страница 268: ...01 02 6 28 8825 8830 Printer Image Displacement Rollover On Vellum Or Film General Procedures...

Страница 269: ...cking the Ground and AC voltages On 60 Hz Printers perform the following a Check for 105 125 VAC between AC Hot and AC Neutral b Check for 105 125 VAC between AC Hot and AC ground c Check for less tha...

Страница 270: ...Cover 4 Open the Media Drawers and remove the packaging material from the Media Tubes 8830 has 3 Media Drawers 8825 has either 1 or 2 Media Drawers 5 Remove the Scorotron from the Media Drawer and ca...

Страница 271: ...the Top Cover 11 Lift open the Developer Module door located on the top right side of the printer 12 Remove the Toner Cartridge from the Developer Module 13 Figure 7 Prepare to remove the Developer Mo...

Страница 272: ...8 Preparing to Remove the Developer Module 15 Figure 9 Remove the Sump Shield 2 Press in and rotate Retain ing Clip to DOWN position Gear Lock 1 Slide gear to left and lock into position with Gear Loc...

Страница 273: ...er Material 18 Figure 11 Reinstall the Sump Shield rear edge first 6 Rotate and remove the Sump Shield 5 Use a straight edge to separate the Sump Shield from the Rear Edge then rotate the Sump Shield...

Страница 274: ...lling the Top Shield CAUTION Ensure that the Developer Module is kept close to the Printer frame during reinstallation in order to avoid damage to the Toner Dispenser Motor 20 Figure 13 Reinstall the...

Страница 275: ...ling the Developer Module 22 Figure 15 Reinstall the Toner Cartridge Support Block 2 Press in and rotate Retain ing Clip to UP position 3 Pull to remove Gear Lock from Drive Gear 1 Place Developer Mod...

Страница 276: ...e and hold the Developer Module Cover while reinstalling the Developer Module Side Cover 27 Figure 17 Prepare to level the Printer Rotate the leveling bolts located inside the front and rear doors ful...

Страница 277: ...is not twisted use a level to perform the side to side level check on both end frames NOTE Adjust the end that is farthest out of level first 29 Figure 19 Adjust the side to side level of the Printer...

Страница 278: ...e Front to Rear Level of Printer 31 Figure 21 Check the level of the printer Figure 21 Checking and Adjusting the Printer Level 32 Repeat the Printer leveling Steps 27 through 30 until the Printer is...

Страница 279: ...re is available and compatible for installation on the 8825 8830 Printer Reference the Configuration Matrix Technical Services Bulletin TSB for the 8825 8830 Printer or reference the Bulletin Board Sy...

Страница 280: ...Counter Meter A Printer serial number Installation date Comments 15 Mail the Printer Installation Quality Report Card Product Demonstration CAUTION 50 Hz machines only Do not run program 3 60 3 as thi...

Страница 281: ...Vertical Magnification ADJ 8 1 5 Set the Lead Edge Registration ADJ 8 2 6 Set the Cut Length ADJ 8 3 7 Perform the Electrostatic Series ADJ 9 2 NOTE New developer material requires that it be run for...

Страница 282: ...01 02 6 42 8825 8830 Printer Installation Checklist General Procedures...

Страница 283: ...the two Catch Tray Supports into the Poly Bag close the flap and secure the bag with tape 7 Put the bag into the Jiffy bag close the flap and secure the bag with tape in three places 8 If the Printer...

Страница 284: ...y REP 9 8 wrap the assembly in bubble pack and place it in a Media Supply Drawer 19 Figure 4 Open the Media Transport Cover and secure the Stripper Finger Assembly with a cable tie 1 Loosen screw 2 Sl...

Страница 285: ...2 6 45 8825 8830 Printer Removal Procedure General Procedures Figure 4 Installing the Cable Tie 1 Lift Stripper Bar slightly 2 Install a cable tie 3 Allow bar to return to normal position Fuser Heat R...

Страница 286: ...01 02 6 46 8825 8830 Printer Removal Procedure General Procedures...

Страница 287: ...Cutting Pliers 600T40903 Metric Hex Key Set 600T41101 Retaining Ring Pliers 600T41401 150 mm Rule 600T41503 2 Meter Tape Measure 600T41505 Line Level 600T41510 Round File 6 inch 600T41801 Flat File 6...

Страница 288: ...904 Hex Key Set 600T91702 Retaining Ring Pliers 600T41401 150 mm Rule 600T41503 2 Meter Tape Measure 600T41505 Line Level 600T41510 Round File 6 inch 600T41801 Flat File 6 inch 600T41802 Cleaning Brus...

Страница 289: ...ss 82E7030 Background 82P502 Table 5 Branch Tools EO Branch Tools EO Description Part Temperature Probe Assembly 499T9570 Straight Temperature Probe Use with 499T9570 499T9572 Adapter Plugs 600T91711...

Страница 290: ...when forcing the housing body away from the module connector Too much force could cause damage to the housing body 2 Figure 2 Remove the individual module connectors from the housing Figure 2 Removing...

Страница 291: ...Tab through the window in the housing Long Extractor Tab working edge of tool Short Extractor Tab working edge of tool 2 Remove the terminal from the housing Terminal shown rotated 90 degrees Termina...

Страница 292: ...position from which it was removed 6 Reinstall the individual module connectors to the correct locations noted at the beginning of this procedure Refer to Section 7 for detail of connector configurati...

Страница 293: ...ingle phase dedicated line protected by a circuit breaker Power Cord Length 10 feet 3 m Table 1 Printer Dimensions Weight 8830 650 lbs 295 kg 8825 1 drawer 620 lbs 281 kg 8825 2 drawer 635 lbs 286 kg...

Страница 294: ...11 279 4 mm 36 914 4 mm Roll Size Diameter 3 76 2 mm to 6 7 170 2 mm Output Print Specifications Cut Sheet Minimum Size 8 5 X 11 216 X 279 mm Portrait Roll Sheet Minimum Size 11 X 8 5 279 X 216 mm La...

Страница 295: ...made M Mandatory N Not installed in the field O Optional R Repair TAG 25 CLASS M USE MFG SERIAL NUMBERS Cut in 4 21 99 101K40580 101K40570 105K18270 160K54570 7YG 90999 Through 7YG 910003 DT9 031032...

Страница 296: ...ly KIT NUMBER Manufacturing Build Only REFERENCE TAG 31 CLASS O USE All MFG SERIAL NUMBERS NAME Tracing Paper Problem Fix PURPOSE Eliminates Tracing Paper Problem KIT NUMBER 600K89510 REFERENCE TAG 32...

Страница 297: ...IAL NUMBERS NAME Firmware Upgrade PURPOSE KIT NUMBER REFERENCE PL TAG 89 CLASS O USE All MFG SERIAL NUMBERS N A NAME Transport Assembly Kit PURPOSE Provides a Media Transport Assembly with single shee...

Страница 298: ...01 02 6 58 8825 8830 Printer General Procedures...

Страница 299: ...he field O Optional R Repair TAG 1 CLASS M USE All MFG SERIAL NUMBERS NAME EME enhancements within Assembly 62K7891 PURPOSE Improves EME emissions KIT NUMBER N A REFERENCE TAG 2 CLASS M USE All MFG SE...

Страница 300: ...N US 126K30385 EO 126K07152 TAG 9 CLASS M USE EO Only MFG SERIAL NUMBERS EO 110907114 1 and up NAME IOT Firmware 537K47144 ROM PURPOSE US Firmware 133K15995 version 01 02 00 10 EO Firmware 133K16164...

Страница 301: ...IT NUMBER 600K62460 REFERENCE P N 052K03191 reworked with new Label or 052K03580 cut in six 6 per machine TAG 15 CLASS M USE MFG SERIAL NUMBERS US 8YG060 824 EO 110 907492 2 NAME Transport Assembly PU...

Страница 302: ...RS NAME New Fuser Oil Assembly with new Timing Disk PURPOSE Improved Performance KIT NUMBER 94K0330 REFERENCE TAG 21 CLASS M USE All MFG SERIAL NUMBERS NAME New Front Panel PURPOSE Enables installatio...

Страница 303: ...NUMBER U S 600K59938 E O 600K59958 REFERENCE TAG 27 CLASS O USE All MFG SERIAL NUMBERS Cut in 4 22 99 160K63940 DT9 031050 DT9031054 8YG 065142 T5R 030359 T4R 112047751 6 DU0 112 059620 5 NAME New IO...

Страница 304: ...rformance New Pittman Motor in Cutter KIT NUMBER REFERENCE 50K32172 TAG 50 CLASS USE 50 Hz Only MFG SERIAL NUMBERS Cut in NAME Light Flicker Modification for use on 50 Hz Printers PURPOSE To reduce th...

Страница 305: ...FG SERIAL NUMBERS NAME Firmware Upgrade PURPOSE KIT NUMBER REFERENCE PL TAG 89 CLASS M USE MFG SERIAL NUMBERS NAME PURPOSE Firmware KIT NUMBER REFERENCE TAG 90 CLASS M USE All MFG SERIAL NUMBERS NAME...

Страница 306: ...01 02 6 66 8825 8830 Printer General Procedures...

Страница 307: ...aging Right Side W O TAGS 27 and 28 Differential 7 39 BSD 6 1 Imaging Right Side 1 of 2 With TAGS 27 and 28 Single Ended 7 41 BSD 6 2 Imaging Left Side 1 of 2 Without TAGS 27 and 28 Differential 7 43...

Страница 308: ...01 02 7 2 8825 8830 Printer Wiring Data...

Страница 309: ...ains Chain 6 1 Imaging Right Side and Chain 6 2 Imaging Left Side All of the necessary inputs and out puts for each Chain and for each Level 2 BSD are shown in the Level 1 BSD For example if the User...

Страница 310: ...01 02 7 4 8825 8830 Printer Level 1 BSD Wiring Data Level 1 BSD Figure 1 Level 1 BSD 1 of 4...

Страница 311: ...01 02 7 5 8825 8830 Printer Level 1 BSD Wiring Data Figure 2 Level 1 BSD 2 of 4...

Страница 312: ...01 02 7 6 8825 8830 Printer Level 1 BSD Wiring Data Figure 3 Level 1 BSD 3 of 4...

Страница 313: ...01 02 7 7 8825 8830 Printer Level 1 BSD Wiring Data Figure 4 Level 1 BSD 4 of 4...

Страница 314: ...01 02 7 8 8825 8830 Printer Level 1 BSD Wiring Data...

Страница 315: ...01 02 7 9 8825 8830 Printer BSD 1 1A Wiring Data BSD 1 1A Main Power On With Delta Noise Filter 50 and 60 HZ...

Страница 316: ...01 02 7 10 8825 8830 Printer BSD 1 1A Wiring Data...

Страница 317: ...01 02 7 11 8825 8830 Printer BSD 1 1B Wiring Data BSD 1 1B Main Power On With CORCOM Noise Filter 50 and 60 HZ...

Страница 318: ...01 02 7 12 8825 8830 Printer BSD 1 1B Wiring Data...

Страница 319: ...01 02 7 13 8825 8830 Printer BSD1 2 Wiring Data BSD1 2 Power Generation 1 of 3 Without Tag MOD 25...

Страница 320: ...01 02 7 14 8825 8830 Printer BSD1 2 Wiring Data...

Страница 321: ...01 02 7 15 8825 8830 Printer BSD1 2 Wiring Data...

Страница 322: ...01 02 7 16 8825 8830 Printer BSD 1 2 Wiring Data BSD 1 2 DC Power Generation 1 of 3 With TAG MOD 25 and 50 Hz With TAG MOD 50...

Страница 323: ...01 02 7 17 8825 8830 Printer BSD 1 2 Wiring Data...

Страница 324: ...01 02 7 18 8825 8830 Printer BSD 1 2 Wiring Data...

Страница 325: ...01 02 7 19 8825 8830 Printer BSD 1 2 Wiring Data BSD 1 2 DC Power Generation 1 of 3 W Tag 25 Driver PWB Only...

Страница 326: ...01 02 7 20 8825 8830 Printer BSD 1 2 Wiring Data...

Страница 327: ...01 02 7 21 8825 8830 Printer BSD 1 2 Wiring Data...

Страница 328: ...01 02 7 22 8825 8830 Printer BSD 1 2 Wiring Data BSD 1 2 DC Power Generation 1 of 3 With Tag 25 and Updated Driver PWB...

Страница 329: ...01 02 7 23 8825 8830 Printer BSD 1 2 Wiring Data...

Страница 330: ...01 02 7 24 8825 8830 Printer BSD 1 2 Wiring Data...

Страница 331: ...01 02 7 25 8825 8830 Printer BSD 1 3 Wiring Data BSD 1 3 Interlock Monitoring...

Страница 332: ...01 02 7 26 8825 8830 Printer BSD 1 3 Wiring Data...

Страница 333: ...01 02 7 27 8825 8830 Printer BSD 1 4 Wiring Data BSD 1 4 Machine Cooling...

Страница 334: ...01 02 7 28 8825 8830 Printer BSD 1 4 Wiring Data...

Страница 335: ...01 02 7 29 8825 8830 Printer BSD 2 1 Wiring Data BSD 2 1 Mode Selection...

Страница 336: ...01 02 7 30 8825 8830 Printer BSD 2 1 Wiring Data...

Страница 337: ...01 02 7 31 8825 8830 Printer BSD 3 1 Wiring Data BSD 3 1 Machine Run Control...

Страница 338: ...01 02 7 32 8825 8830 Printer BSD 3 1 Wiring Data...

Страница 339: ...01 02 7 33 8825 8830 Printer BSD 4 1 Wiring Data BSD 4 1 Fuser Roll Drive...

Страница 340: ...01 02 7 34 8825 8830 Printer BSD 4 1 Wiring Data...

Страница 341: ...01 02 7 35 8825 8830 Printer BSD 4 2 Wiring Data BSD 4 2 Developer Drive...

Страница 342: ...01 02 7 36 8825 8830 Printer BSD 4 2 Wiring Data...

Страница 343: ...01 02 7 37 8825 8830 Printer BSD 4 3 Wiring Data BSD 4 3 Drum Drive...

Страница 344: ...01 02 7 38 8825 8830 Printer BSD 4 3 Wiring Data...

Страница 345: ...01 02 7 39 8825 8830 Printer BSD 6 1 Wiring Data BSD 6 1 Imaging Right Side W O TAGS 27 and 28 Differential...

Страница 346: ...01 02 7 40 8825 8830 Printer BSD 6 1 Wiring Data...

Страница 347: ...01 02 7 41 8825 8830 Printer BSD 6 1 Wiring Data BSD 6 1 Imaging Right Side 1 of 2 With TAGS 27 and 28 Single Ended...

Страница 348: ...01 02 7 42 8825 8830 Printer BSD 6 1 Wiring Data...

Страница 349: ...01 02 7 43 8825 8830 Printer BSD 6 2 Wiring Data BSD 6 2 Imaging Left Side 1 of 2 Without TAGS 27 and 28 Differential...

Страница 350: ...01 02 7 44 8825 8830 Printer BSD 6 2 Wiring Data...

Страница 351: ...01 02 7 45 8825 8830 Printer BSD 6 2 Wiring Data BSD 6 2 Imaging Left Side 1 of 2 With TAGS 27 and 28 Single Ended...

Страница 352: ...01 02 7 46 8825 8830 Printer BSD 6 2 Wiring Data...

Страница 353: ...01 02 7 47 8825 8830 Printer BSD 7 1 Wiring Data BSD 7 1 Media Drive...

Страница 354: ...01 02 7 48 8825 8830 Printer BSD 7 1 Wiring Data...

Страница 355: ...01 02 7 49 8825 8830 Printer BSD 7 2 Wiring Data BSD 7 2 Media Feed Roll 1...

Страница 356: ...01 02 7 50 8825 8830 Printer BSD 7 2 Wiring Data...

Страница 357: ...01 02 7 51 8825 8830 Printer BSD 7 3 Wiring Data BSD 7 3 Media Feed Roll 2...

Страница 358: ...01 02 7 52 8825 8830 Printer BSD 7 3 Wiring Data...

Страница 359: ...01 02 7 53 8825 8830 Printer BSD 7 4 Wiring Data BSD 7 4 Media Feed Roll 3...

Страница 360: ...01 02 7 54 8825 8830 Printer BSD 7 4 Wiring Data...

Страница 361: ...01 02 7 55 8825 8830 Printer BSD 7 5 Wiring Data BSD 7 5 Media Cutting...

Страница 362: ...01 02 7 56 8825 8830 Printer BSD 7 5 Wiring Data...

Страница 363: ...01 02 7 57 8825 8830 Printer BSD 8 1 Wiring Data BSD 8 1 Media Registration and Transportation...

Страница 364: ...01 02 7 58 8825 8830 Printer BSD 8 1 Wiring Data...

Страница 365: ...01 02 7 59 8825 8830 Printer BSD 8 1 Wiring Data...

Страница 366: ...01 02 7 60 8825 8830 Printer BSD 8 1 Wiring Data...

Страница 367: ...01 02 7 61 8825 8830 Printer BSD 9 1 Wiring Data BSD 9 1 Charging...

Страница 368: ...01 02 7 62 8825 8830 Printer BSD 9 1 Wiring Data...

Страница 369: ...01 02 7 63 8825 8830 Printer BSD 9 2 Wiring Data BSD 9 2 Exposure...

Страница 370: ...01 02 7 64 8825 8830 Printer BSD 9 3 Wiring Data BSD 9 3 Development...

Страница 371: ...01 02 7 65 8825 8830 Printer BSD 9 3 Wiring Data...

Страница 372: ...01 02 7 66 8825 8830 Printer BSD 9 4 Wiring Data BSD 9 4 Image Transfer and Media Stripping...

Страница 373: ...01 02 7 67 8825 8830 Printer BSD 9 5 Wiring Data BSD 9 5 Drum Cleaning...

Страница 374: ...01 02 7 68 8825 8830 Printer BSD 9 5 Wiring Data...

Страница 375: ...01 02 7 69 8825 8830 Printer BSD 9 6 Wiring Data BSD 9 6 Drum Discharging...

Страница 376: ...01 02 7 70 8825 8830 Printer BSD 9 6 Wiring Data...

Страница 377: ...01 02 7 71 8825 8830 Printer BSD 9 7 Wiring Data BSD 9 7 Toner Developer Dispense...

Страница 378: ...01 02 7 72 8825 8830 Printer BSD 9 7 Wiring Data...

Страница 379: ...01 02 7 73 8825 8830 Printer BSD 9 8 Wiring Data BSD 9 8 Corotron and Developer Bias Power...

Страница 380: ...01 02 7 74 8825 8830 Printer BSD 9 8 Wiring Data...

Страница 381: ...01 02 7 75 8825 8830 Printer BSD 10 1 Wiring Data BSD 10 1 Fuser Heat W O TAG MOD 25 AND 50...

Страница 382: ...01 02 7 76 8825 8830 Printer BSD 10 1 Wiring Data...

Страница 383: ...01 02 7 77 8825 8830 Printer BSD 10 1 Wiring Data...

Страница 384: ...01 02 7 78 8825 8830 Printer BSD 10 1 Wiring Data BSD 10 1 Fuser Heat W TAG25 AND W O TAG 50...

Страница 385: ...01 02 7 79 8825 8830 Printer BSD 10 1 Wiring Data...

Страница 386: ...01 02 7 80 8825 8830 Printer BSD 10 1 Wiring Data...

Страница 387: ...01 02 7 81 8825 8830 Printer BSD 10 1 Wiring Data BSD 10 1 Fuser Heat W 25 AND TAG 50...

Страница 388: ...01 02 7 82 8825 8830 Printer BSD 10 1 Wiring Data...

Страница 389: ...01 02 7 83 8825 8830 Printer BSD 10 1 Wiring Data...

Страница 390: ...01 02 7 84 8825 8830 Printer BSD 10 2 Wiring Data BSD 10 2 Fuser Oil Dispensing...

Страница 391: ...01 02 7 85 8825 8830 Printer BSD 10 2 Wiring Data...

Страница 392: ...01 02 7 86 8825 8830 Printer BSD 10 3 Wiring Data BSD 10 3 Fusing and Media Exit...

Страница 393: ...01 02 7 87 8825 8830 Printer BSD 10 3 Wiring Data...

Страница 394: ...01 02 7 88 8825 8830 Printer BSD 10 3 Wiring Data...

Страница 395: ...P313 J313 Main PWB to Driver PWB BSD 3 1 A5P1 J1 LVPS BSD 1 2 A5P2 J2 LVPS BSD 1 2 A5P3 J3 LVPS BSD 1 2 A7P1 J1 Media Drive Motor PWB BSD 7 1 A7P2 J2 Media Drive Motor PWB BSD 7 1 A8MOT1P1 J1 Cutter D...

Страница 396: ...SD 7 2 Q2P1 J1 Roll 2 Position Sensor BSD 7 3 Q3P1 J1 Roll 3 Position Sensor BSD 7 4 Q4P1 J1 Roll 1 Motion Sensor BSD 7 2 Q5P1 J1 Roll 2 Motion Sensor BSD 7 3 Q6P1 J1 Roll 3 Motion Sensor BSD 7 4 S1 C...

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