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Phaser 3140/3155/3160 Printer Service Manual

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Contents

Contents

1 General Information

Introduction and Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Technical Support Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Printer Configurations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3
Parts of the Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5
Rear View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
Control Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7

Maintenance Items . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10

Print Cartridge Life. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10

Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-11

Printer Specifications  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-11
Print Speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12
Warm-Up Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12
Power Save Mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12
First Print Output Time. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12
Memory Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-12
Environmental Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-13
Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-13
Image Specifications  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-14
Physical Dimensions and Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-15
Mounting Surface Specifications  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-16
Media and Tray Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-16

2 Theory of Operation

Operational Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

Paper Path . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

Paper Feeding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
Laser Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Transfer Roller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Print Cartridge. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Fuser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9
Electrical Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10
Sensor Input Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-16
Driving Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-17
Engine F/W. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-18

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Содержание Phaser 3140

Страница 1: ...Phaser 3140 3155 3160 Laser Printer Phaser 3140 3155 3160 Service Manual Downloaded From ManualsPrinter com Manuals...

Страница 2: ...Downloaded From ManualsPrinter com Manuals...

Страница 3: ...ructions are for use by qualified service personnel only To avoid personal injury do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so...

Страница 4: ...tScript are trademarks of Adobe Systems Incorporated in the United States and or other countries Apple AppleTalk Bonjour EtherTalk LaserWriter LocalTalk Macintosh Mac OS and TrueType are trademarks of...

Страница 5: ...2 Power Save Mode 1 12 First Print Output Time 1 12 Memory Specifications 1 12 Environmental Specifications 1 13 Electrical Specifications 1 13 Image Specifications 1 14 Physical Dimensions and Cleara...

Страница 6: ...over Errors 3 23 Error Indicated When Front Cover is Closed 3 23 No Error LED Indication for Front Cover 3 24 4 General Troubleshooting Introduction 4 2 Reports 4 2 Printing Demo Page 4 3 Configuratio...

Страница 7: ...11 Uneven Density 5 13 Background Contamination 5 14 Ghosting 1 5 15 Ghosting 2 5 16 Ghosting 3 5 17 Ghosting 4 5 18 Vertical White Lines 5 19 Vertical Lines are Curved 5 20 Vertical Black Line or Ban...

Страница 8: ...ge 8 6 Paper Tray 8 7 Transfer Roller 8 8 Pick Up Roller 8 9 Fuser 8 11 Thermistor 8 13 Thermostat 8 14 Fuser Lamp 8 15 Heat Roller 8 17 Pressure Roller 8 20 Covers 8 23 Front Cover 8 23 Top Cover 8 2...

Страница 9: ...4 Map 2 Controller Board 3155 10 5 Map 3 Controller Board 3160B 3160N 10 6 Map 4 110V and 220V Power Supply Boards 10 7 Component Locator Diagrams 10 8 Map 5 Sensors 10 9 Map 6 Motor Solenoids and Fa...

Страница 10: ...viii Phaser 3140 3155 3160 Printer Service Manual Contents Downloaded From ManualsPrinter com Manuals...

Страница 11: ...can provide additional information related to a specific subject or add a comment on the results achieved through a previous action Caution A caution indicates an operating or maintenance procedure p...

Страница 12: ...r Use caution to avoid personal injury Warning Use caution to avoid personal injury Use caution or draws attention to a particular component Refer to the manual s for information Do not touch the OPC...

Страница 13: ...outlet If the product loses its ground connection contact with conductive parts may cause an electrical shock A protective ground connection by way of the grounding conductor in the power cord is esse...

Страница 14: ...the unit under test to avoid potential shock After removing a static sensitive assembly from its anti static bag place it on a grounded conductive surface If the anti static bag is conductive you may...

Страница 15: ...ake certain that all warning labels remain in place Safety Interlocks Make sure all covers are in place and all Interlock switches are functioning correctly after you have completed a printer service...

Страница 16: ...r disposal procedures Fuses Warning Do not install a fuse of a different type or rating Installing the wrong type or rating of fuse can cause overheating and a risk of fire Part Replacement Only use g...

Страница 17: ...to do so by a service procedure Servicing Mechanical Components When servicing mechanical components within the printer manually rotate the drive assemblies rollers and gears Warning Do not try to ma...

Страница 18: ...r repack the printer using the original packing material and boxes or a Xerox packaging kit Instructions for repacking the printer are included in the kit If you do not have all the original packaging...

Страница 19: ...antee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment...

Страница 20: ...this product can be obtained from Xerox The CE mark applied to this product symbolizes Xerox s declaration of conformity with the following applicable Directives of the European Union as of the dates...

Страница 21: ...ter 3 Error Codes and Messages This section provides detailed troubleshooting procedures for error messages indicated by the printer Chapter 4 General Troubleshooting This section includes troubleshoo...

Страница 22: ...xx Phaser 3140 3155 3160 Printer Service Manual Downloaded From ManualsPrinter com Manuals...

Страница 23: ...Chapter General Information In this chapter Introduction and Overview Printer Configurations Parts of the Printer Maintenance Items Consumables Specifications Downloaded From ManualsPrinter com Manual...

Страница 24: ...opes The output tray holds 100 sheets facedown Technical Support Information The Xerox Phaser 3140 3155 3160 Printer Service Manual is the primary document used for repairing maintaining and troublesh...

Страница 25: ...50 MHz 360 MHz 360 MHz Memory Configuration 8 MB 8 MB 64 MB 64 MB Duplex Unit N A N A N A N A Fonts PCL5e No No Standard Standard PCL6 No No Standard Standard EPSON No No Standard Standard IBM ProPrin...

Страница 26: ...Pv 1 2 3 HTTP S Telnet SMTP LDAP IPSec TCP IPv6 DHCP DNS RAW LPR SNMPv 1 2 3 HTTP S IPSec Network Management N A N A N A CentreWare IS CW Web Tray 1 Sheet Manual Feeder Standard Standard Standard Stan...

Страница 27: ...s of the Printer Front View Item Description Item 1 Output Tray 6 Manual Feeder 2 Control Panel 7 Paper Tray 3 Front Cover Handle 8 Output Support 4 Front Cover 9 Print Cartridge 5 Manual Feeder Guide...

Страница 28: ...0 3155 3160 Printer Service Manual General Information Rear View Item Description 1 Rear Cover 2 Network Porta a 3160N only 3 USB Port 4 Power Receptacle 1 2 3 4 s3160 074 Downloaded From ManualsPrint...

Страница 29: ...tem Feature Description 1 Error When illuminated indicates a printer error 2 Online Displays the online printer status 3 Cancel Stops an operation at any time This button is also used to print Reports...

Страница 30: ...int Cartridge is empty or needs to be replaced A print cartridge has reached its cartridge life Flashing Red The Print Cartridge toner is low Orange A paper jam misfeed has occurred LED State Printer...

Страница 31: ...d varies depending on usage habits Maintenance parts should only be replaced by an authorized service provider dealer or the retailer where the printer was purchased The warranty does not cover the re...

Страница 32: ...ded the printer stops accepting print requests Print the Supplies Information Report page 4 2 to check Print Cartridge life status Print Cartridge Approximate Print Lifea a Declared cartridge yield in...

Страница 33: ...10 000 pages A4 ISO 19572 pattern Phaser 3155 12 000 pages A4 ISO 19572 pattern Phaser 3160 15 000 pages A4 ISO 19572 pattern Resolution dpi Phaser 3140 3155 600 x 600 dpi software enhanced up to1200...

Страница 34: ...s the time from when the engine receives a Start signal in Ready state until a single page is printed and delivered to the output tray The following table lists FPOT when the printer is in Power Save...

Страница 35: ...alent to 10 300M or 34 000 feet Acoustic Noise Level Printing Phaser 3140 Phaser 3155 Phaser 3160 Less than 50 0 dB Less than 51 0 dB Standby Less than 25 0 dB Power Save Mode Background level Charact...

Страница 36: ...gin 4 23 mm B Right Margin 4 23 mm Paper Length C D C Top Margin 4 23 mm D Bottom Margin 4 23 mm Maximum 3 mm from edge of paper Characteristic Specifications Skew Vertical 2 0 mm 241 3 mm Based on 0...

Страница 37: ...ces Printer Dimensions and Weight Minimum Clearances Print Engine Specification Height 230 mm 9 1 in Width 360 mm 14 2 in Depth 389 mm 15 3 in Weight Net 7 41kg 16 34 lb Gross 9 52 kg 20 99 lb 10 cm 3...

Страница 38: ...Print Media Weighta Capacityb Paper Tray Manual Tray Plain Paper Letter 216 x 279 mm 8 5 x 11 in 60 to 105 g m2 16 to 28 lb bond 250 sheets of 80g m2 20 lb bond 60 to 163 g m2 16 to 43 lb bond 1 sheet...

Страница 39: ...per Tray 138 to 146 g m2 36 81 to 38 91 lb bond 1 sheet stacking Labelsc Letter Legal US Folio A4 JIS B5 ISO B5 Executive A5 Statement Refer to Plain Paper Not available in Paper Tray 120 to 150 g m2...

Страница 40: ...1 18 Phaser 3140 3155 3160 Printer Service Manual General Information Downloaded From ManualsPrinter com Manuals...

Страница 41: ...2 Chapter Theory of Operation In this chapter Operational Overview Paper Path Downloaded From ManualsPrinter com Manuals...

Страница 42: ...ots per inch dpi image quality The printer provides a USB interface for all models and the 3160N supports 10 100 Base TX ethernet System Overview The location of the printer s primary functional compo...

Страница 43: ...g mechanism consists of the manual feeder Paper Tray Pick Up Roller Feed Rollers and Holder Pad The rollers and sensors in the paper feed path control paper registration and guide the paper through th...

Страница 44: ...e loaded with paper Tray Holder Pad Individual sheets are separated by the Tray Holder Pad in the Paper Tray When paper feeds into the printer it passes over the Tray Holder Pad Assembly which uses a...

Страница 45: ...ick up and feed paper into the printer and remove static charge on the paper The Pick Up Roller is driven by the Pick Up Solenoid Feed Roller Registration The Feed Roller controls paper registration a...

Страница 46: ...Drive Assembly The Drive Assembly receives power from the Controller Board The Drive Assembly consists of the main motor and gear set mounted to a support plate Motor 24V DC Driving Frequency 2200 rpm...

Страница 47: ...turns the laser scans creating the full page image The Horizontal Sync HSYNC signal is created when the laser beam from the Laser Unit reaches the end of the polygon mirror and the signal is sent to...

Страница 48: ...er Toner Life 1 000 pages 2 500 pages ISO 19752 Pattern A4 Standard Toner Residual Sensor Dot count with CRUM CRU Monitor OPC cleaning blade Management of waste toner Collects toner using the cleaning...

Страница 49: ...detects the temperature of the heating unit and feeds the data to the main processor Thermostat When the Heat Lamp becomes too hot the Thermostat cuts off power to the lamp to prevent overheating Heat...

Страница 50: ...prevent Fuser overheating Hardware cuts off Fuser power when overheating is detected Software cuts off Fuser power when overheating is detected Thermostat cuts off power to the lamp Interlocks disable...

Страница 51: ...r Board sends the current image video data to the Laser Unit and manages the electrophotographic printing process Circuits on the Controller Board drive the Motor paper feed Clutch Heat Lamp and Fan T...

Страница 52: ...outputs the high voltage for the THV MHV BIAS signals The high voltage output is supplied to the Print Cartridge and Transfer Roller AC heater control circuitry supplies power to the Fuser Transfer Hi...

Страница 53: ...s HV output when PWM is Low Cleaning Voltage THV 1 2 KV 15 The Transfer Voltage is not output because the THV PWM is controlled with high The Transfer Voltage is output because the THV Enable Signal i...

Страница 54: ...nd the AC heater control which supplies power to the Fuser The Power Supply has two output channels 5 0 V and 24 V AC Input Input rated voltage AC 110 V 127 V AC 220 V 240 V Input voltage fluctuation...

Страница 55: ...Voltage Under 100 mVp p Under 500 mVp p Maximum Output 6 W 48 W Peak output 7 5 W 60 W Under 100 ms Protection for Loading Shortage and Overflowing Current Shut down or Fuse Protection Shut down or O...

Страница 56: ...g Through the operation of an actuator on the frame the Manual Feed Sensor photo interrupter detects the existence of paper The CPU recognizes paper in the manual feeder and feeds it into the printer...

Страница 57: ...s Front Cover Interlock The Front Cover Interlock switch is located on the Power Supply When the Front Cover is open the 24 V that is supplied to the Motor solenoids Fan Laser Unit and the high voltag...

Страница 58: ...ck the PWM cycle is changed to maintain the required transfer voltage Item Description JAM 0 The leading edge of the paper did not pass the Feed Sensor After paper has been picked up paper did not ent...

Страница 59: ...When an Over Heat error occurs no heat is supplied to the fixing unit After a specified time elapses the engine detects the temperature again If the temperature is a specified degree lower than the m...

Страница 60: ...drives the polygon motor of the Laser Unit If the motor is not in a ready status after a specified period of time elapses the engine detects the error that the polygon motor is not in a ready status I...

Страница 61: ...essages and Codes In this chapter Introduction Understanding the Control Panel LEDs Jam Errors Tray and Media Problems Print Cartridge Errors Fuser Errors Front Cover Errors Downloaded From ManualsPri...

Страница 62: ...blems not directly indicated by or associated with an error message are covered in Chapter 4 General Troubleshooting Print quality problems are covered in Chapter 5 Print Quality Troubleshooting Diagn...

Страница 63: ...ror The Print Cartridge is empty or needs to be replaced The Print Cartridge has almost reached its estimated cartridge life Blinking A small amount of toner is left in the cartridge The estimated car...

Страница 64: ...is in power saver mode The machine is online and can receive data from the computer Blinking When the backlight slowly blinks the machine is receiving data from the computer When the backlight blinks...

Страница 65: ...and setup procedures are followed securing the guides selecting the correct paper type fanning the paper etc 3 Make sure the printer is plugged directly into an electrical outlet Using extension cords...

Страница 66: ...see the paper in this area check the Fuser area around the Print Cartridge 4 Insert the Paper Tray back into the machine until it snaps into place Printing automatically resumes Paper Jam at the Manu...

Страница 67: ...d pull the Print Cartridge out 2 Remove the jammed paper by gently pulling it straight out Paper Jam at the Exit Tray 1 Open and close the Front Cover The jammed paper is automatically ejected from th...

Страница 68: ...e next step 3 Open the Rear Cover 4 Pull the Fuser pressure levers down and remove the paper 5 Return the pressure levers to their original position 6 Close the Rear Cover 7 Open and close the Front C...

Страница 69: ...Paper Tray page 8 7 and check for a jammed piece of paper in the printer Did a piece of paper jam in the printer Go to step 5 Go to step 2 2 Remove the Drive Assembly and check the cable that connects...

Страница 70: ...persists refer to the following procedure 7 Check the Pick Up Roller for damage or debris Is the Pick Up Roller damaged Clean or replace the Pick Up Roller Assembly page 8 9 If the problem persists g...

Страница 71: ...Check the paper path for obstructions or debris Cycle printer power If the problem persists refer to the following procedure Troubleshooting Reference Table Applicable Parts Wiring and Plug Jack Map R...

Страница 72: ...move the jammed paper Go to step 4 4 Clean the Fuser rollers Go to step 5 5 Inspect the Fuser guide claws and their associated springs Are any of the guide claws broken or warped or are any of the gui...

Страница 73: ...Initial Actions Check the media weight Lighter weight media is more likely to jam Cycle printer power If the problem persists refer to the following procedure Troubleshooting Reference Table Applicabl...

Страница 74: ...56 Power Supply Board PL1 0 1 Controller Board PL1 0 2 3140 Power Supply Wiring 3155 Power Supply Wiring 3160 Power Supply Wiring Map 1 Controller Board 3140 Map 2 Controller Board 3155 Map 3 Controll...

Страница 75: ...2 3140 Power Supply Wiring 3155 Power Supply Wiring 3160 Power Supply Wiring Map 4 110V and 220V Power Supply Boards Troubleshooting Procedure Table Step Actions and Questions Yes No 1 Check the Pape...

Страница 76: ...e Applicable Parts Wiring and Plug Jack Map References Paper Tray Holder Pad Assembly PL10 0 11 Pick Up Solenoid PL4 0 37 Map 6 Motor Solenoids and Fan Troubleshooting Procedure Table Step Actions and...

Страница 77: ...d 3155 Map 3 Controller Board 3160B 3160N Map 5 Sensors Troubleshooting Procedure Table Step Actions and Questions Yes No 1 Remove the Top Cover page 8 23 and check the Output Bin Full Actuator for da...

Страница 78: ...may indicate that the estimated end of Print Cartridge life is approaching If the printed image is light due to limited toner remaining use the following procedure to redistribute the toner to tempora...

Страница 79: ...d Wiring 3160 Controller Board Wiring Map 1 Controller Board 3140 Map 2 Controller Board 3155 Map 3 Controller Board 3160B 3160N Troubleshooting Procedure Table Step Actions and Questions Yes No 1 Is...

Страница 80: ...er Board 3155 Map 3 Controller Board 3160B 3160N Troubleshooting Procedure Table Step Actions and Questions Yes No 1 Print the Configuration Report page 4 2 and check the Toner Remaining count Is the...

Страница 81: ...licable Parts Wiring and Plug Jack Map References Fuser PL9 0 Drive Assembly PL7 0 3140 Drive Assembly PL7 1 3155 and 3160 Map 6 Motor Solenoids and Fan Troubleshooting Procedure Table Step Actions an...

Страница 82: ...user Lamp PL9 0 13 Fuser PL9 0 Power Supply PL1 0 1 Controller Board PL1 0 2 Map 1 Controller Board 3140 Map 2 Controller Board 3155 Map 3 Controller Board 3160B 3160N Troubleshooting Procedure Table...

Страница 83: ...k Map References Front Cover PL1 0 11 Power Supply Board PL1 0 1 Map 5 Sensors Troubleshooting Procedure Table Step Actions and Questions Yes No 1 Check that the Front Cover open actuator PL6 0 55 is...

Страница 84: ...er Supply Wiring 3140 Controller Board Wiring 3155 Power Supply Wiring 3155 Controller Board Wiring 3160 Power Supply Wiring 3160 Controller Board Wiring Troubleshooting Procedure Table Step Actions a...

Страница 85: ...Board CN8 CN9 on model 3160 Is the wiring harness damaged Repair the harness If the problem persists go to step 5 Go to step 5 5 Replace the Control Panel page 8 51 Does the problem persist Replace th...

Страница 86: ...3 26 Phaser 3140 3155 3160 Printer Service Manual Error Messages and Codes Downloaded From ManualsPrinter com Manuals...

Страница 87: ...orts Servicing Instructions Measurement Techniques Media Based Problems Inoperable Printer Troubleshooting Power Supply Troubleshooting USB Port Testing Network Configuration Errors Operating System a...

Страница 88: ...e status LED blinks slowly and then release Configuration Report Print the Configuration Report o view current printer settings or to help troubleshoot printer problems In Ready mode press and hold th...

Страница 89: ...Phaser 3140 3155 3160 Printer Service Manual 4 3 General Troubleshooting Printing Demo Page s3160 121 Downloaded From ManualsPrinter com Manuals...

Страница 90: ...4 4 Phaser 3140 3155 3160 Printer Service Manual General Troubleshooting Configuration Report s3160 119 Downloaded From ManualsPrinter com Manuals...

Страница 91: ...Phaser 3140 3155 3160 Printer Service Manual 4 5 General Troubleshooting Supplies Information Report Error Information Report s3160 122 Downloaded From ManualsPrinter com Manuals...

Страница 92: ...4 6 Phaser 3140 3155 3160 Printer Service Manual General Troubleshooting s3160 156 Downloaded From ManualsPrinter com Manuals...

Страница 93: ...Phaser 3140 3155 3160 Printer Service Manual 4 7 General Troubleshooting Cleaning Page s3160 118 Downloaded From ManualsPrinter com Manuals...

Страница 94: ...roperly 4 Remove the Print Cartridge and protect it from light 5 Remove the Transfer Roller 6 Inspect the printer interior and remove any debris such as paper clips staples pieces of paper dust or loo...

Страница 95: ...otherwise 7 All voltage values given in the troubleshooting procedures are approximate values The main purpose of voltage readings is to determine whether or not a component is receiving the correct v...

Страница 96: ...e paper for bent torn or folded corners 3 Check the paper path for obstructions or debris 4 Ensure that the paper guides are set correctly 5 Ensure that the media is a supported type for the tray See...

Страница 97: ...nected b Replace the cable s if damaged 3 The printer does not print from Windows environment a Check that the printer driver is set up correctly b If the printer driver is properly set up try printin...

Страница 98: ...Power Supply Boards Troubleshooting Procedure Table Step Actions and Questions Yes No 1 Check the voltage at the AC wall outlet Is there approximately 110 VAC or 220 VAC if the printer is a 220 V conf...

Страница 99: ...er Supply Wiring 3155 Power Supply Wiring 3160 Power Supply Wiring Troubleshooting Procedure Table Step Actions and Questions Yes No 1 Check the connection to the wall outlet Is the printer connected...

Страница 100: ...o to step 6 Go to step 6 6 Check and reseat the wiring harness between Control Panel CN1 and Controller Board CN8 CN9 on model 3160 Is the wiring harness damaged Repair the harness If the problem pers...

Страница 101: ...software into the computer 3 If the installer auto runs exit the installer window 4 Connect a USB cable between the printer and computer s USB Ports The computer automatically detects the new hardwar...

Страница 102: ...0 2 Map 3 Controller Board 3160B 3160N Troubleshooting Procedure Table Step Actions and Questions Yes No 1 Check the network connection to the printer using the ping command Does the printer respond G...

Страница 103: ...gs are correct 4 If the printer driver is properly set up try printing a test page from the driver properties 5 If the problem is within a single application adjust the printing properties within that...

Страница 104: ...he SPOOL Manager In the SPOOL Manager the installed drivers and the list of documents waiting to be printed are shown Select the document to be deleted and click Delete in the menu If the job you are...

Страница 105: ...he Selected printer pane If the printer status contains the stopped string press the Stop button Normal operation should restore The stopped status can be activated when some problems occur in printin...

Страница 106: ...verify that the PostScript version is available for printing Install the PostScript driver Limit Check Error message is displayed The print job was too complex Change the complexity of the print job A...

Страница 107: ...Troubleshooting In this chapter Print Quality Troubleshooting Overview Troubleshooting Print Quality Checklist Print Quality Troubleshooting Procedures Print Quality Specifications Downloaded From Man...

Страница 108: ...ronmental conditions Check the temperature and humidity under which the printer is operating Compare this to the Environmental Specifications on page 1 13 Extreme temperature and humidity can adversel...

Страница 109: ...ntamination page 5 14 Ghosting 1 page 5 15 Ghosting 3 page 5 17 Vertical White Lines page 5 19 Vertical Black Line or Band page 5 21 Horizontal Black Line or Band page 5 22 Black White Spot page 5 23...

Страница 110: ...is low remove the Print Cartridge and gently agitate the cartridge from side to side to distribute toner and temporarily extend cartridge life Replace the cartridge if the life count is at or near end...

Страница 111: ...accompanying procedure to isolate or resolve the problem If the defect persists go to the troubleshooting procedure for the observed defect 1 Print is too light a The toner may be too low Check the am...

Страница 112: ...a Ensure the packaging material is removed from the Print Cartridge b Check the Print Cartridge to make sure that it is installed correctly c Toner may be low Change the Print Cartridge d Check the La...

Страница 113: ...the margins are set correctly in your software application and evaluate the print 9 Printing on both ends of the transparencies is faded This occurs when the printer is operating at a location where...

Страница 114: ...he manual feeder page 5 16 Ghosting 3 White ghosting appears at 75 3 mm intervals page 5 17 Ghosting 4 There is ghosting at 75 3 mm intervals Fuser operating temperature is too high page 5 18 Vertical...

Страница 115: ...m 75 3 mm 2 96 in White spots Black spots Print Cartridge PL1 0 12 Charge Roller 37 5 mm 1 48 in Ghosting Black spot and Periodic band Print Cartridge PL1 0 12 Supply Roller 49 mm 1 93 in Periodic ban...

Страница 116: ...contacts between the Power Supply and Print Cartridge are damaged or dirty Initial Actions Check the Print Cartridge life count Agitate the Print Cartridge to redistribute the toner Set Toner Save mo...

Страница 117: ...empty Replace the Print Cartridge page 8 6 Go to step 2 2 Check Toner Save mode Is Toner Save mode enabled Go to step 3 Disable Toner Save mode 3 Check the ambient temperature Is the ambient temperat...

Страница 118: ...re the connectors secure Go to step 3 Reconnect the connectors Go to step 2 2 Does the error still occur Go to step 3 Complete 3 Replace the Power Supply Board page 8 54 Does the error still occur Go...

Страница 119: ...r transfer path Ensure there is no debris in the transfer path Troubleshooting Reference Table Applicable Parts Example Print Transfer Roller PL1 0 8 Print Cartridge PL1 0 12 Troubleshooting Procedure...

Страница 120: ...oard PL1 0 1 Transfer Roller PL1 0 8 Print Cartridge PL1 1 12 Troubleshooting Procedure Table Step Actions and Questions Yes No 1 Check the paper condition Is the paper dry a recommended type and load...

Страница 121: ...ference Table Applicable Parts Example Print Power Supply Board PL1 0 1 Transfer Roller PL1 0 8 Print Cartridge PL1 0 12 Controller Board PL1 0 2 Troubleshooting Procedure Table Step Actions and Quest...

Страница 122: ...Complete Go to step 5 5 Replace the Power Supply Board page 8 54 Does the image quality improve Complete Go to step 6 6 Check the Controller Board installation Reseat the Controller Board connectors...

Страница 123: ...rtridge PL1 0 12 Power Supply PL1 0 1 Troubleshooting Procedure Table Step Actions and Questions Yes No 1 Print the Supplies Information Report page 4 2 and check if the Print Cartridge is at end of l...

Страница 124: ...procedure Troubleshooting Reference Table Applicable Parts Example Print Fuser PL9 0 Troubleshooting Procedure Table Step Actions and Questions Yes No 1 Remove and disassemble the Fuser page 8 11 Remo...

Страница 125: ...pplicable Parts Example Print Print Cartridge PL1 0 12 Transfer Roller PL1 0 8 Laser Unit PL6 0 79 Troubleshooting Procedure Table Step Actions and Questions Yes No 1 Check the Print Cartridge life us...

Страница 126: ...blem persists go to step 6 Go to step 6 6 Replace the Fuser page 8 11 Does the problem persist Replace the Laser Unit page 8 30 Complete Troubleshooting Reference Table Applicable Parts Example Print...

Страница 127: ...ion of the Print Cartridge Check the surface of the Transfer Roller Troubleshooting Reference Table Applicable Parts Example Print Transfer Roller PL1 0 8 Print Cartridge PL1 0 12 Troubleshooting Proc...

Страница 128: ...heck Print Cartridge life Troubleshooting Reference Table Applicable Parts Example Print Print Cartridge PL1 0 12 Troubleshooting Procedure Table Step Actions and Questions Yes No 1 Clean all Print Ca...

Страница 129: ...able Parts Example Print Transfer Roller PL1 0 8 Print Cartridge PL1 0 12 Troubleshooting Procedure Table Step Actions and Questions Yes No 1 Check the paper path Is there any debris or toner contamin...

Страница 130: ...e Troubleshooting Reference Table Applicable Notes Example Print Transfer Roller PL1 0 8 Pick Up Roller PL8 0 Holder Pad PL10 0 11 Troubleshooting Procedure Table Step Action and Questions Yes No 1 Ch...

Страница 131: ...the paper guides Does the error still occur Go to step 6 Complete 6 Check the media path Is there any debris in the media path Remove the debris Go to step 7 7 Replace the Paper Tray Pick Up Roller p...

Страница 132: ...dge Print the Print Cleaning Page page 4 2 Troubleshooting Reference Table Applicable Parts Example Print Print Cartridge PL1 0 12 Troubleshooting Procedure Table Step Actions and Questions Yes No 1 C...

Страница 133: ...ample Print Transfer Roller PL1 0 8 Fuser PL9 0 0 Troubleshooting Procedure Table Step Actions and Questions Yes No 1 Print the Print Cleaning Page page 4 2 several times Does the error persist Go to...

Страница 134: ...ion between the Power Supply Board and Print Cartridge Ensure there is no debris on the transfer path Troubleshooting Reference Table Applicable Parts Example Print Print Cartridge PL1 0 12 Troublesho...

Страница 135: ...debris on the transfer path Troubleshooting Reference Table Applicable Parts Example Print Controller Board PL1 0 2 Print Cartridge PL1 0 12 Pick Up Solenoid PL6 0 18 Troubleshooting Procedure Table...

Страница 136: ...veral times Does the problem persist Go to Step 2 Complete 2 Check the media Is the media dry a recommended type and loaded correctly Go to step 3 Replace the media 3 Check the media settings Does the...

Страница 137: ...1 18 Max Environment at LL HH condition with 5 page coverage For 24lb paper 30 mm 1 18 Max Environment at all condition with 5 page coverage Measure the highest corner of 10 sheets of simplex output 5...

Страница 138: ...at 10 C 50 F Quality Paper The print quality is best when quality paper is fed from the tray The print quality is evaluated on the maximum size of each standard paper Black and White Quality Xerox br...

Страница 139: ...Printer Service Manual 5 33 Print Quality Troubleshooting Printer Condition The specified print quality is guaranteed with the printer in specified normal environmental condition Downloaded From Manua...

Страница 140: ...5 34 Phaser 3140 3155 3160 Printer Service Manual Print Quality Troubleshooting Downloaded From ManualsPrinter com Manuals...

Страница 141: ...6 Chapter Adjustments and Calibrations In this chapter Adjustments Downloaded From ManualsPrinter com Manuals...

Страница 142: ...ne the altitude location of the printer and the appropriate value to be adjusted for the printer Making Altitude Adjustments For Phaser 3160 1 From the Start menu select Programs Xerox Phaser 3160 Pri...

Страница 143: ...or Windows XP 2003 select Control Panel Printers and Faxes For Windows 2008 Vista select Control Panel Hardware and Sound Printers 2 Select the your printer s driver and right click to open Properties...

Страница 144: ...6 4 Phaser 3140 3155 3160 Printer Service Manual Adjustments and Calibrations Downloaded From ManualsPrinter com Manuals...

Страница 145: ...7 Chapter Cleaning and Maintenance In this chapter Service Maintenance Procedure Cleaning Maintenance Firmware Updates Downloaded From ManualsPrinter com Manuals...

Страница 146: ...Never apply alcohol or other chemicals to any parts of the printer Do not use aerosol cleaners they may be explosive and flammable under certain conditions Caution Never use a damp cloth to clean up t...

Страница 147: ...ridge to light for more than 5 minutes 1 Open the Front Cover 2 Remove the Print Cartridge page 8 6 3 Use a dry lint free cloth to wipe to clean the Print Cartridge 4 Use a dry lint free cloth to wipe...

Страница 148: ...f the Laser Unit Printing the Print Cleaning Page If the printer has blurred or smeared printouts you can clear the problem by printing a cleaning sheet In Ready mode press and hold the Cancel button...

Страница 149: ...can be updated by customers and service technicians Firmware updates are available at www xerox com office support Firmware Update Procedures There are two methods for upgrading firmware USB and Netw...

Страница 150: ...entreWare IS window is displayed 6 Click the Print tab 7 On the left side click Firmware Download 8 Click the Browse button and locate the fls file on your computer 9 Select the fls file and click Ope...

Страница 151: ...apter Service Parts Disassembly In this chapter Overview Maintenance Items and Consumables Covers Disassembly Procedures Feeder Electrical Solenoids and Sensors Downloaded From ManualsPrinter com Manu...

Страница 152: ...parts For specific assemblies and parts refer to Parts Lists on page 9 4 Note Always use the correct type and size screw page 8 5 Using the wrong screw can damage tapped holes Do not use excessive fo...

Страница 153: ...t touch the OPC drum or expose the Print Cartridge to light for more than 5 minutes Note Names of parts that appear in the removal and replacement procedures may not match the names that appear in the...

Страница 154: ...y procedure being performed The notation PLX X X indicates that this component is listed in the Parts List Bold arrows in an illustration show direction of movement when removing or replacing a compon...

Страница 155: ...amaging the tapped holes Do not use excessive force to remove or install either a screw or a printer part Posi Drive Screw Types used in the Printer Type Application Shape Characteristics Self tapping...

Страница 156: ...ude the Transfer Roller Fuser Pick Up Roller and Tray The Print Cartridge is the only consumable item Print Cartridge PL1 0 12 Caution Do not touch the OPC drum or expose the Print Cartridge to light...

Страница 157: ...Phaser 3140 3155 3160 Printer Service Manual 8 7 Service Parts Disassembly Paper Tray PL10 0 1 Pull the Tray out of the printer s3160 014 Downloaded From ManualsPrinter com Manuals...

Страница 158: ...e Print Cartridge page 8 6 3 Remove the Laser Unit page 8 30 4 Take off the Transfer Roller by releasing the right side from the hook Caution Use a screwdriver to gently push on the hook while using c...

Страница 159: ...Disassembly Pick Up Roller PL8 0 1 Remove the Paper Tray 2 Turn the printer over 3 Remove 1 screw silver 6 mm plastic tap 4 Use a flat screwdriver to carefully lift the tab off of the Pick Up Roller...

Страница 160: ...5 Rotate the Pick Up Roller and lift it off the shaft Replacement Note The following illustration shows how the Pick Up Roller is attached to the Feed Roller Shaft s3160 045 Feed Roller Clip Feed Rol...

Страница 161: ...y Fuser PL9 0 Warning Allow the Fuser to cool 30 minutes before performing this procedure 1 Remove the Rear Cover page 8 26 2 On the Power Supply remove CON1 Note Press the connector lock to remove CO...

Страница 162: ...cable from the Controller Board The connector number varies depending on your printer model See the following illustration 4 Remove 4 screws 10 mm silver tap securing the Fuser 5 Pull the Fuser out o...

Страница 163: ...he printer power Off and allow the Fuser to cool 30 minutes before performing this procedure 1 Remove the Fuser page 8 11 2 Remove 1 screw 10 mm silver tap securing the Thermistor 3 Remove the wiring...

Страница 164: ...er to cool 30 minutes before performing this procedure 1 Remove the Fuser page 8 11 2 Remove 3 screws 8 mm black that secure the Thermostat 3 Lift the Thermostat away from the Fuser Cover 4 Disconnect...

Страница 165: ...e printer power Off and allow the Fuser to cool 30 minutes before performing this procedure 1 Remove the Fuser page 8 11 2 Release the 2 tabs on the right Fuser lamp cap and remove the cap Caution Tak...

Страница 166: ...nter Service Manual Service Parts Disassembly 3 Release the 3 tabs on the left Fuser lamp cap and remove the cap 4 Disconnect the lamp wires on both sides of the Fuser s3160 106 s3160 055 Downloaded F...

Страница 167: ...Fuser Caution Hold the halogen lamp by the ends so there is no transfer of oil from your hands onto the lamp which can damage the lamp Heat Roller PL9 0 36 Warning Turn the printer power Off and allo...

Страница 168: ...155 3160 Printer Service Manual Service Parts Disassembly 3 Remove 2 screws 6 mm silver 4 Remove 2 screws 6 mm silver 5 Lift the Fuser Cover off the Fuser s3160 053 s3160 054 Downloaded From ManualsPr...

Страница 169: ...Note When reassembling the Fuser gently pull the claw guides towards the front of the Fuser to avoid breaking them Starting on the right pull the right most claw forward and then lower the cover slig...

Страница 170: ...9 0 34 Warning Turn the printer power Off and allow the Fuser to cool 30 minutes before performing this procedure 1 Remove the Fuser page 8 11 2 Remove the Heat Roller page 8 17 3 Rotate the Right Bus...

Страница 171: ...e the Left Bushing clockwise and then remove it 5 Release the e ring and washer that secures the Jam Link Lever and then remove the Jam Link Lever Note You can remove the e ring washer from either the...

Страница 172: ...55 3160 Printer Service Manual Service Parts Disassembly 6 Slide the Pressure Roller High Bushing up and away from the Fuser Frame and then remove the Pressure Roller s3160 060 Downloaded From Manuals...

Страница 173: ...Manual 8 23 Service Parts Disassembly Covers Front Cover PL1 0 11 1 Remove the Tray page 8 7 2 Take off the front cover by removing both hooks Top Cover PL1 0 10 1 Open the Front Cover s3160 015 Downl...

Страница 174: ...Manual Service Parts Disassembly 2 Remove 2 screws 10 mm silver tap on the front of the printer 3 Open the Rear Cover 4 Remove 2 screws 10 mm silver tap on the rear of the printer s3160 157 s3160 017...

Страница 175: ...al 8 25 Service Parts Disassembly 5 Lift the Top Cover off of the bosses at the front and rear of the printer 6 Lift the Top Cover off of the printer and disconnect CN1 s3160 143 Bosses CN1 s3160 018...

Страница 176: ...nter Service Manual Service Parts Disassembly Rear Cover PL3 0 1 1 Remove 4 screws 10 mm silver tap and 1 black screw 8 mm black tap from the rear cover 2 Remove the Rear Cover s3160 019 Downloaded Fr...

Страница 177: ...Cover page 8 23 3 Remove the Rear Cover page 8 26 4 Lift the Left Side Cover off of the 2 bosses on the front of the printer 5 Lift the top 2 hooks on the Left Side Cover off of the printer 6 Lift th...

Страница 178: ...Cover page 8 23 3 Remove the Rear Cover page 8 26 4 Lift the Right Side Cover off of the 2 bosses on the front of the printer 5 Lift the top 2 hooks on the Right Side Cover off of the printer 6 Lift t...

Страница 179: ...s Disassembly Disassembly Procedures Tray Holder Pad Assembly PL10 0 11 1 Remove the Tray page 8 7 2 Remove paper from the Tray 3 Unhook the latches on the left and right sides of the Holder Pad and r...

Страница 180: ...ual Service Parts Disassembly Laser Unit PL6 0 79 1 Remove the Top Cover page 8 23 2 Remove 3 screws 10 mm silver tap 3 Move the harness that lays over the top of the Laser Unit out of the way s3160 0...

Страница 181: ...40 3155 3160 Printer Service Manual 8 31 Service Parts Disassembly 4 Lift the Laser Unit slightly and disconnect CN1 and CN5 5 Remove the Laser Unit CN5 CN1 s3160 144 Downloaded From ManualsPrinter co...

Страница 182: ...ridge page 8 6 2 Remove the Paper Tray page 8 7 3 Turn the printer over and remove 11 screws 10 mm silver tap on the Engine Shield assembly 4 Lift the Engine Shield Assembly slightly and disconnect al...

Страница 183: ...Phaser 3140 3155 3160 Printer Service Manual 8 33 Service Parts Disassembly 6 Remove 3 screws 10 mm silver tap and remove the Feed Bracket s3160 028 Downloaded From ManualsPrinter com Manuals...

Страница 184: ...140 3155 3160 Printer Service Manual Service Parts Disassembly 7 Remove the Pick Up Gear 8 Turn the printer upside down with the rear of the printer facing you s3160 030 Downloaded From ManualsPrinter...

Страница 185: ...o remove it Replacement Note The back panel of the Drive Assembly is numbered to show the order that the screws should be installed during installation Start the 6 screws in the order listed and then...

Страница 186: ...emove the Drive Assembly Replacement Note The Drive Assembly bracket and Engine Shield are numbered to show the order that the screws should be installed during installation Start all 6 screws in the...

Страница 187: ...er Service Manual 8 37 Service Parts Disassembly Clutch Assembly PL6 0 68 1 Remove the Drive Assembly page 8 35 2 Remove 3 screws 10 mm silver tap and remove the Feed Bracket s3160 028 Downloaded From...

Страница 188: ...nual Service Parts Disassembly 3 Remove the Idler Gear black and then pull the Clutch Assembly out Feed Roller PL6 0 42 1 Remove the front cover page 8 23 2 Remove the Drive Assembly page 8 35 s3160 0...

Страница 189: ...aser 3140 3155 3160 Printer Service Manual 8 39 Service Parts Disassembly 3 Remove the Feed Shaft 4 Unclip the Feed Roller from the 2 clips s3160 139 s3160 140 Downloaded From ManualsPrinter com Manua...

Страница 190: ...ge page 8 6 2 Remove the Paper Tray page 8 7 3 Turn the printer over and remove 11 screws 10 mm silver tap on the Engine Shield assembly 4 Lift the Engine Shield Assembly and disconnect all cables on...

Страница 191: ...Phaser 3140 3155 3160 Printer Service Manual 8 41 Service Parts Disassembly 6 Remove 3 screws 10 mm silver tap and remove the Feed Bracket s3160 028 Downloaded From ManualsPrinter com Manuals...

Страница 192: ...140 3155 3160 Printer Service Manual Service Parts Disassembly 7 Remove the Pick Up Gear 8 Turn the printer upside down with the rear of the printer facing you s3160 030 Downloaded From ManualsPrinter...

Страница 193: ...lide the Pick Up Assembly slightly to the left and then lift the assembly and slide it to the right to remove it 10 Gently press the tab and remove the Feed Actuator Note For reinstallation purposes o...

Страница 194: ...tridge page 8 6 2 Remove the Paper Tray page 8 7 3 Turn the printer over 4 Remove 11 screws 10 mm silver tap on the Engine Shield assembly 5 Lift the Engine Shield Assembly and disconnect all cables o...

Страница 195: ...Service Parts Disassembly 7 Remove 3 screws 10 mm silver tap and remove the Feed Bracket 8 Remove the Feed Roller page 8 38 9 Turn the printer upside down with the rear of the printer facing you s316...

Страница 196: ...Manual Service Parts Disassembly 10 Lift the clip on the Pick Up Shaft and slide the Pick Up Assembly slightly to the left and then lift the assembly and slide it to the right to remove it s3160 031...

Страница 197: ...e spring on the Manual Feed Actuator If necessary wind the spring around the shaft 1 time to increase tension during reinstallation Replacement Note If necessary wind the spring around the shaft 1 tim...

Страница 198: ...8 48 Phaser 3140 3155 3160 Printer Service Manual Service Parts Disassembly 4 On the Power Supply Board disconnect CON1 P JCON1 s3160 038 s3160 068 Downloaded From ManualsPrinter com Manuals...

Страница 199: ...er Service Manual 8 49 Service Parts Disassembly 5 Disconnect CON3 6 Turn the printer over 7 Remove 11 screws 10 mm silver tap on the Engine Shield assembly P JCON3 s3160 127 s3160 037 Downloaded From...

Страница 200: ...Disassembly 8 Gently turn the Engine Shield Assembly over and disconnect all cables on the Controller Board and remove the assembly 9 Gently press on the tab and lift the Tray Empty Actuator out of t...

Страница 201: ...Panel PL2 0 10 1 Remove the Top Cover page 8 23 2 Remove 2 screws 10 mm silver tap and then remove the Control Panel Controller Board PL1 0 2 1 Remove the Print Cartridge page 8 6 2 Remove the Tray p...

Страница 202: ...8 52 Phaser 3140 3155 3160 Printer Service Manual Service Parts Disassembly 4 On the Power Supply Board disconnect CON1 P JCON1 s3160 038 s3160 068 Downloaded From ManualsPrinter com Manuals...

Страница 203: ...er Service Manual 8 53 Service Parts Disassembly 5 Disconnect CON3 6 Turn the printer over 7 Remove 11 screws 10 mm silver tap on the Engine Shield assembly P JCON3 s3160 127 s3160 037 Downloaded From...

Страница 204: ...onnect all cables on the Controller Board and remove the assembly 9 Remove 4 screws silver 6mm from the Controller Board 10 Remove the Controller Board Power Supply Board PL1 0 1 1 Remove the Print Ca...

Страница 205: ...Phaser 3140 3155 3160 Printer Service Manual 8 55 Service Parts Disassembly 4 Disconnect CON1 on the Power Supply Board P JCON1 s3160 038 s3160 068 Downloaded From ManualsPrinter com Manuals...

Страница 206: ...Printer Service Manual Service Parts Disassembly 5 Disconnect CON3 6 Turn the printer over 7 Remove 11 screws 10 mm silver tap on the Engine Shield assembly P JCON3 s3160 127 s3160 037 Downloaded From...

Страница 207: ...ssembly 9 Remove 2 screws black 8 mm tap from the power supply connector 10 Disconnect CON2 on the Power Supply Board 11 Remove 5 screws silver 6mm Remove the ground wire screw silver 6mm Note that th...

Страница 208: ...ervice Parts Disassembly Fan PL6 0 4 1 Remove the Top Cover page 8 23 2 Remove the Left Cover page 8 26 3 Remove 1 screw 10 mm silver tap and then unplug fan connector CON3 4 Remove the Fan P JCON3 s3...

Страница 209: ...l 8 59 Service Parts Disassembly Solenoids and Sensors Manual Feed Solenoid PL6 0 19 1 Remove the Drive Assembly page 8 35 2 Disconnect the black and gray wiring harness connector CN22 CN22 s3160 130...

Страница 210: ...embly 3 Remove 3 screws 10 mm silver tap and remove the Feed Bracket 4 Remove the Pick Up Gear Assembly Remove 1 screw 10 mm silver tap that secures the Manual Feed Solenoid 5 Remove the Manual Feed S...

Страница 211: ...Pick Up Solenoid PL6 0 18 1 Remove the Print Cartridge page 8 6 2 Remove the Paper Tray page 8 7 3 Remove the Rear Cover page 8 26 4 Turn the printer over 5 Remove 11 screws 10 mm silver tap on the E...

Страница 212: ...mbly 6 Lift the Engine Shield Assembly and disconnect CN7 CN6 on the 3160 on the Controller Board 7 Remove the Drive Assembly page 8 35 8 Remove 1 screw 10 mm silver tap that secures the Pick Up Solen...

Страница 213: ...y thread the solenoid cable through the side of the printer and remove the solenoid Out Bin Full Sensor PL6 0 73 1 Remove the Top Cover page 8 23 2 Disconnect the wiring harness CN21 and then press th...

Страница 214: ...8 64 Phaser 3140 3155 3160 Printer Service Manual Service Parts Disassembly Downloaded From ManualsPrinter com Manuals...

Страница 215: ...9 Chapter Parts List In this chapter Serial Number Format Using the Parts List Parts Lists Xerox Supplies and Accessories Downloaded From ManualsPrinter com Manuals...

Страница 216: ...ial number has the following format PPPSSSSSS PPP Three digit alphanumeric product code SSSSSS Six digit numeric serial number based on the following table Product Code Product TVB 3140 110 V Engine T...

Страница 217: ...f the individual parts called out in parentheses The notation with X Y following a part name indicates an assembly that is made up of components X through Y For example 1 with 2 4 means part 1 consist...

Страница 218: ...9 4 Phaser 3140 3155 3160 Printer Service Manual Parts List Parts Lists Parts List 1 0 Main 0 7 13 12 1 2 3 4 5 8 9 6 10 11 s3160 001 Downloaded From ManualsPrinter com Manuals...

Страница 219: ...140N63415 140N63411 3 Paper Tray 050N00547 4 Power Inlet Bracket 5 Engine Shield 6 Engine Harness 7 Fuser 110V Fuser 220V 126N00332 126N00333 8 Transfer Roller 022N02354 9 Main Frame 10 Top Cover 002N...

Страница 220: ...9 6 Phaser 3140 3155 3160 Printer Service Manual Parts List Parts List 2 0 Top Cover 0 s3160 002 6 13 4 5 8 9 10 11 12 1 13 7 2 3 14 Downloaded From ManualsPrinter com Manuals...

Страница 221: ...er Assembly 002N02909 1 Top Cover 2 Cover Top Upper 3 Stacker 4 Exit Cover 5 PMO Sub_M_Stacker 6 PMO Bushing_F Down 7 Out Bin Full Actuator 8 LED Lens 9 Key Start 10 Key Power 11 Key Power Holder 12 C...

Страница 222: ...9 8 Phaser 3140 3155 3160 Printer Service Manual Parts List Parts List 3 0 Covers 4 2 4 1 3 1 3 2 0 1 2 3 4 s3160 003 Downloaded From ManualsPrinter com Manuals...

Страница 223: ...ID No Name Description Part Number 1 Rear Cover Assembly 3140 3155 3160B 3160N 002N02913 002N02905 2 Front Cover Assembly 3140 3155 3160B 3160N 002N02910 002N02911 002N02912 002N02906 3 Left Cover Ass...

Страница 224: ...9 10 Phaser 3140 3155 3160 Printer Service Manual Parts List Parts List 4 0 Front Cover 0 2 3 1 4 5 4 6 5 5 s3160 007 Downloaded From ManualsPrinter com Manuals...

Страница 225: ...ver Assemblies ID No Name Description Part Number 1 Front Cover Assembly 3140 3155 3160B 3160N 002N02910 002N02911 002N02912 002N02906 2 Adjust Manual_Right 3 Adjust Manual_Left 4 Adjust Rack M Manual...

Страница 226: ...9 12 Phaser 3140 3155 3160 Printer Service Manual Parts List Parts List 5 0 Rear Cover 0 1 2 s3160 008 Downloaded From ManualsPrinter com Manuals...

Страница 227: ...e Manual 9 13 Parts List Parts List 5 0 Cover Assemblies ID No Name Description Part Number 0 Rear Cover Assembly 3140 3155 3160B 3160N 002N02913 002N02905 1 Upper Rear Cover 2 Lower Rear Cover Downlo...

Страница 228: ...73 2 34 62 53 10 46 51 45 27 18 19 3837 39 68 11 36 61 52 32 34 63 4 66 47 50 74 48 49 31 55 30 61 56 57 58 54 80 1 80 2 80 3 80 4 80 43 1 3 9 67 11 11 44 7 88 30 68 2 68 4 68 1 68 5 68 3 59 1 59 2 59...

Страница 229: ...0 3155 3160 Printer Service Manual 9 15 Parts List 77 1 77 2 0 78 32 29 26 8 7 85 79 22 35 41 Transfer Roller 33 12 20 25 54 40 77 28 75 86 86 23 76 24 42 54 s3160 010 Downloaded From ManualsPrinter c...

Страница 230: ...k Up Solenoid 121N01168 19 Manual Solenoid 121N01162 20 Spring CS 22 Bush M Feed Idle 23 Shaft P Core 24 Bush M Pick Up R 25 Bush M TR L 26 Guide M TR Rib 27 Feed Bracket 28 Plate P Saw 29 Guide P TR...

Страница 231: ...ring TS PMO Feed Actuator 009N01653 022N02127 58 58 1 58 2 Manual Feed Actuator Spring TS PMO Actuator Manual 120N00532 009N01657 709N00007 59 59 1 59 2 59 3 Pick Up Gear Unit Spring CS PMO Gear Pick...

Страница 232: ...cket 3140 3155 3160 030N00771 030N00770 79 Laser Unit 130N01579 80 80 1 80 2 80 3 80 4 Frame Roller Decurl Holder M Exit F Down Roller M Exit FR Roller M Exit Main Spring CS 84 Harness Bin full 85 Har...

Страница 233: ...Phaser 3140 3155 3160 Printer Service Manual 9 19 Parts List Downloaded From ManualsPrinter com Manuals...

Страница 234: ...9 20 Phaser 3140 3155 3160 Printer Service Manual Parts List Parts List 7 0 Drive Assembly Model 3140 0 12 1 6 13 6 13 5 8 7 9 10 11 13 4 12 2 3 s3160 011 Downloaded From ManualsPrinter com Manuals...

Страница 235: ...n Part Number 0 Drive Assembly 030N00771 1 Bracket Gear 2 Step Motor 3 Impeller 4 Step Motor Bracket 5 Gear RDCN OPC 6 Gear RDCN 57 18 7 Gear RDCN 90 31 8 Gear RDCN 103 41 9 Gear DRV Fuser Out 10 Gear...

Страница 236: ...9 22 Phaser 3140 3155 3160 Printer Service Manual Parts List Parts List 7 1 Drive Assembly Models 3155 3160 0 11 1 5 12 5 12 4 7 6 8 9 10 12 11 3 2 s3160 012 Downloaded From ManualsPrinter com Manuals...

Страница 237: ...ve Assembly 030N00770 1 Bracket P Gear 1400 2 Motor BLDC 3 Bracket Motor Step 4 Gear RDCN OPC 5 Gear RDCN 57 18 6 Gear RDCN 90 31 7 Gear RDCN 103 41 8 Gear DRV Fuser Out 9 Gear Hub Clutch 10 Gear DRV...

Страница 238: ...9 24 Phaser 3140 3155 3160 Printer Service Manual Parts List Parts List 8 0 Pick Up Roller Assembly 3 3 3 2 3 1 3 1 2 6 4 5 2 1 7 0 s3160 004 Downloaded From ManualsPrinter com Manuals...

Страница 239: ...Description Part Number 0 Pick Up Roller Assembly 001N00518 1 Pick Up Stopper 2 PMO Idle Pick Up 3 3 1 3 2 3 3 Frame Base Pick Up Rubber Pick Up Rubber Pick Up Rubber Housing Pick Up Housing 4 Pick u...

Страница 240: ...r Service Manual Parts List Parts List 9 0 Fuser 0 23 20 14 19 24 25 12 4 11 6 31 40 3 10 7 45 5 44 43 4 41 4 13 35 28 36 27 17 33 18 32 15 34 22 21 16 37 26 29 39 30 3 3 38 8 9 42 s3160 005 Downloade...

Страница 241: ...3 Halogen Lamp 110V 220V 122N00269 122N00270 14 Spring TS 15 Spring ES 16 Spring TS 009N01657 17 RMO Rubber Exit 18 PMO Bushing TX 19 Guide Claw 20 Spring ETC Fuser Exit 21 Spring ETC PR 7300 22 Bush...

Страница 242: ...t 37 Exit Actuator 38 Lever Link Jam L 39 Lever Link Jam R 40 CAP Lamp L 41 CAP Lamp R 42 Caution Label 43 PMO Gear Exit Drv16 44 Gear RDCN Exit 45 Gear Idle 23 Parts List 9 0 Fuser ID No Name Descrip...

Страница 243: ...Phaser 3140 3155 3160 Printer Service Manual 9 29 Parts List Downloaded From ManualsPrinter com Manuals...

Страница 244: ...er 3140 3155 3160 Printer Service Manual Parts List Parts List 10 0 Paper Tray 0 5 4 6 7 8 9 10 10 11 12 13 14 15 2 3 1 16 17 18 19 20 21 22 11 1 11 2 11 3 s3160 006 Downloaded From ManualsPrinter com...

Страница 245: ...ssette L 6 RPR Pad Tray 7 Plate P Knock Up 8 Cam M Knock Up 9 Screw Taptype 10 Spring CS 11 11 1 11 2 11 3 Tray Holder Pad Assembly Sheet Holder Pad Friction Pad Holder Pad 019N00998 12 Holder Pad Hou...

Страница 246: ...t Reference Description Part Number PL1 0 11 Transfer Roller 50K 022N02354 PL8 0 0 Fuser 110V 50K 126N00332 Fuser 220V 50K 126N00333 PL1 0 12 Print Cartridge 2 5K 108R00909 Print Cartridge 1 5K 108R00...

Страница 247: ...10 Chapter Wiring Plug Jack Locators Component Locator Diagrams Wiring Diagrams Phaser 3140 Wiring Phaser 3155 Wiring Phaser 3160 Wiring Downloaded From ManualsPrinter com Manuals...

Страница 248: ...P J Map Coordinates Description 3140 Controller Board CN1 1 C 137 N A CN2 1 F 140 Out Bin Full Sensor CN3 1 B 137 N A CN4 1 J 139 Laser Unit CN5 1 J 137 Power Supply CN6 1 A 138 USB Port CN7 1 I 139 P...

Страница 249: ...I 140 Print Cartridge CRUM CN12 3 F 140 Manual Feed Solenoid and Motor CN15 3 E 140 Out Bin Full Sensor Power Supply Board CON1 4 C 135 Fuser CON2 4 H 139 Controller Board Interface CON3 4 F 134 Fan...

Страница 250: ...ervice Manual Wiring Map 1 Controller Board 3140 CN3 CN12 CN8 CN11 CN9 CN7 CN4 CN5 CN2 CN6 USB CN1 s3160 155 A 132 133 134 135 136 137 138 139 140 141 142 143 144 145 131 B C D E F G H I J K L Downloa...

Страница 251: ...e Manual 10 5 Wiring Map 2 Controller Board 3155 CN2 CN8 CN12 CN9 CN10 CN6 CN5 CN7 CN15 CN3 USB CN1 s3160 154 A 132 133 134 135 136 137 138 139 140 141 142 143 144 145 131 B C D E F G H I J K L Downlo...

Страница 252: ...anual Wiring Map 3 Controller Board 3160B 3160N CN2 CN8 CN12 CN9 CN10 CN6 CN5 CN7 CN15 CN3 USB CN4 ENET CN1 s3160 111 A 132 133 134 135 136 137 138 139 140 141 142 143 144 145 131 B C D E F G H I J K...

Страница 253: ...0 7 Wiring Map 4 110V and 220V Power Supply Boards P JCON2 P JCON1 110V 220V P JCON3 P JCON2 P JCON1 P JCON3 s3160 112 A 132 133 134 135 136 137 138 139 140 141 142 143 144 145 131 B C D E F G H I J K...

Страница 254: ...ensors 2 Map 6 Motor Solenoids and Fan Component Locator Component Map Coordinates Out Bin Full Sensor 5 C 135 Paper Empty Sensor 5 D 138 Manual Feed Sensor 5 E 139 Feed Sensor 5 D 139 Exit Sensor 5 E...

Страница 255: ...ap 5 Sensors Outbin Full Sensor s3160 113 A 132 133 134 135 136 137 138 139 140 141 142 143 144 145 131 B C D E F G H I J K L Exit Sensor Manual Feed Sensor Paper Empty Sensor Feed Sensor Front Door I...

Страница 256: ...Service Manual Wiring Map 6 Motor Solenoids and Fan s3160 114 Fan Motor Manual Feed Solenoid Pick Up Solenoid A 132 133 134 135 136 137 138 139 140 141 142 143 144 145 131 B C D E F G H I J K L Downlo...

Страница 257: ...Denotes Pin yy and Jack yy of the connector Pxx and Jxx Denotes a Jumper Point JPxxx xxx Each end of the Jumper connection has a numeric designation Denotes the parts PL X Y Z implies the item Z of p...

Страница 258: ...us The arrow indicates the direction of signal Denotes the function and logic value of the signal when the function operated Low L High H The given voltage is for signal in high status The arrow indic...

Страница 259: ...f Switch Temperature normally close Denotes an NPN Photo transistor I L 24 VDC Denotes DC voltage when the Interlock Switch in MCU Board turns On 5 VDC 3 3 VDC Denotes DC voltage SG Denotes signal gro...

Страница 260: ...ard Fuser Unit USB Laser Print Cartridge CRUM Control Panel Outbin Full Sensor Pickup Solenoid Manual Feed Solenoid Motor CN4 CN1 CN1 CN8 CN12 CN5 CON1 INLET1 CON2 CN9 CN6 CN2 CN11 CN7 CN22 CN5 Empty...

Страница 261: ...4VS REGI_CLUTCH 5 6 Manual Feed Solenoid CN11 CN1 CN22 24VDC PICKUP_CLUTCH 1 2 Pickup Solenoid CN7 CN2 3 3VDC 1 3 4 2 Motor A B A B 1 2 4 3 1 2 Interlock 24VDC Interlock 24VDC M Control Panel CN1 CN8...

Страница 262: ...1 THERMISTOR1 LIVE LIVE NEUTRAL 1 2 1 2 Fuser Laser Interlock 24VDC 5VDC CN4 CN12 CON1 INLET1 CN1 CN5 1 3 4 5 2 24V GND nPMOTOR nLREADY LSU_CLK nLD_ENABLE DAC_OUT GND nHSYNC nLSU_SH 6 8 9 10 7 6 8 9 1...

Страница 263: ..._READ nTHV_EN THV_PWM MHV_PWM PWM_DEV_DC nRELAY_AC_OFF FAN_MAIN FUSER_ON STANDBY 11 13 14 15 12 16 17 19 20 21 18 22 24 25 26 23 2 3 4 5 1 6 7 9 10 8 12 13 14 15 11 16 18 20 19 22 17 21 23 26 25 24 CN...

Страница 264: ...user Unit USB Laser Print Cartridge CRUM Control Panel Outbin Full Sensor Pickup Solenoid Manual Feed Solenoid Motor CN4 CN1 CN1 CN8 CN12 CN5 CON1 CON3 INLET1 CON2 CN9 CN11 CN2 CN6 CN7 CN22 CN5 Fan Em...

Страница 265: ...S PICKUP_CLUTCH 1 2 Pickup Solenoid CN7 CN2 3 3VDC 1 3 4 5 2 Motor 33 PULL DOWN DIR BLDC_CLK BLDC_MOTOR_READY nBLDC_MOTOR_EN GND 33 PULL DOWN BRAKE GND GND 24VS 24VS 6 8 9 10 7 1 3 4 5 2 6 8 9 10 7 1...

Страница 266: ...VE LIVE FAN_POWER Fan GND N C NEUTRAL 1 2 1 2 Fuser Laser Interlock 24VDC 5VDC CN4 CN12 CON1 CON3 INLET1 CN1 CN5 1 3 4 5 2 24V GND nPMOTOR nLREADY LSU_CLK nLD_ENABLE DAC_OUT GND nHSYNC nLSU_SH 6 8 9 1...

Страница 267: ..._READ nTHV_EN THV_PWM MHV_PWM PWM_DEV_DC nRELAY_AC_OFF FAN_MAIN FUSER_ON STANDBY 11 13 14 15 12 16 17 19 20 21 18 22 24 25 26 23 2 4 3 5 1 6 7 9 10 8 12 13 14 15 11 16 18 20 19 22 17 21 23 26 25 24 CN...

Страница 268: ...Unit USB ENET Laser Print Cartridge CRUM Outbin Full Sensor Control Panel Pickup Solenoid Manual Feed Solenoid Motor CN5 CN1 CN1 CN9 CN8 CN7 CON1 CON3 INLET1 CON2 CN10 CN3 CN15 CN12 CN6 CN22 CN4 CN5 C...

Страница 269: ...24VDC PICKUP_CLUTCH 1 2 Pickup Solenoid CN6 CN15 3 3VDC 1 3 4 5 2 Motor 33 PULL DOWN DIR BLDC_CLK BLDC_MOTOR_READY nBLDC_MOTOR_EN GND 33 PULL DOWN BRAKE GND GND 24VS 24VS 6 8 9 10 7 1 3 4 5 2 6 8 9 10...

Страница 270: ...POWER Fan GND N C NEUTRAL 1 2 1 2 Fuser Laser Interlock 24VDC 5VDC CN5 CN8 CON1 CON3 INLET1 CN1 CN5 1 3 4 5 2 24VS GND nLSU_MOT_EN nREADY_LSU CLK_LSU_MOT nLDON_LSU LD_POWER1 GND HSYNC_1 nSH_LSU_1 6 8...

Страница 271: ..._EXIT THV_READ nTHV_EN PWM_THV PWM_MHV PWM_DEV_DC nRELAY_AC_OFF FAN_MAIN FUSER_ON STANDBY 11 13 14 15 12 16 17 19 20 21 18 22 24 25 26 23 2 4 3 5 1 6 7 9 10 8 12 13 14 15 11 16 18 20 19 22 17 21 23 26...

Страница 272: ...10 26 Phaser 3140 3155 3160 Printer Service Manual Wiring Downloaded From ManualsPrinter com Manuals...

Страница 273: ...A Appendix Reference Contents Acronyms and Abbreviations Downloaded From ManualsPrinter com Manuals...

Страница 274: ...stem BOOTP Boot Parameter Protocol BSD Block Schematic Diagram BTM Bottom CAM Cam Shaft CCD Charged Coupled Device Photoelectric Converter CD Compact Disc CLT Clutch CMOS Complementary Metal Oxide Sem...

Страница 275: ...ut Time FDR Feeder FPOT First Print Output Time FRU Field Replaceable Unit GB Giga Byte GDI graphics device interface GND Ground HARN Harness HCF High Capacity Feeder HUM Humidity HVPS High Voltage Po...

Страница 276: ...mand Language PDL Page Description Language P J Plug Jack electrical connections PPD PostScript Printer Description PPM Pages Per Minute PS PostScript PWBA Printed Wiring Board Assembly PWM Pulse Widt...

Страница 277: ...Phaser 3140 3155 3160 Printer Service Manual A 5 Reference UI User Interface USB Universal Serial Bus Acronym Description Downloaded From ManualsPrinter com Manuals...

Страница 278: ...A 6 Phaser 3140 3155 3160 Printer Service Manual Reference Downloaded From ManualsPrinter com Manuals...

Страница 279: ...ED 1 8 part number 9 7 removal 8 51 Controller Board 2 11 3140 wiring 10 15 3155 wiring 10 19 3160 wiring 10 23 connector definitions 2 11 designators 10 2 operation 2 11 part number 9 5 removal 8 51...

Страница 280: ...functions 2 10 L Laser Unit 2 7 3140 wiring 10 16 3155 wiring 10 20 3160 wiring 10 24 cleaning 7 4 errors 2 20 HSYNC 2 7 operation 2 7 2 20 part number 9 18 removal 8 30 LED status errors 3 14 3 15 3...

Страница 281: ...5 Print speed 1 12 Printable area 1 14 printer cleaning 7 2 component life 1 9 defect definitions 5 8 dimensions 1 15 electrical requirements 1 13 image area 5 32 image defects 5 5 installation cleara...

Страница 282: ...8 14 Toner Cartridge removal 8 6 sensor 2 16 Top Cover part number 9 5 9 7 removal 8 23 Transfer Roller 2 7 image defects 5 9 life count 1 9 location 1 9 operation 2 7 part number 9 5 removal 8 8 Tra...

Страница 283: ...Downloaded From ManualsPrinter com Manuals...

Страница 284: ...Copyright 2009 Xerox Corporation All rights reserved Unpublished rights reserved under the copyright laws of the United States Part 701P49961 Downloaded From ManualsPrinter com Manuals...

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