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5

CHANGING THE HYDRAULIC OIL

The oil should be replaced once a year. However, if any of the following abnormalities occur, please replace the oil immediately.

1. 

If oil is contaminated in any way with dust / dirt etc.

2. 

If an abnormal smell occurs.

3. 

If the oil mixes with water and the colour of the oil has changed to milkiness.

4. 

If the colour of the oil has changed to black - brown.

REPLACING HYDRAULIC OIL

1. 

Loosen the oil filter port of the oil reservoir.

2. 

Remove the drain plug / screw at the front of the oil reservoir to drain the oil.

3. 

Clean the oil filter and reservoir.

4. 

Install the drain plug / screw and fill the oil reservoir with new oil as per recommendation.

Warning! 

        If the oil comes into contact with the eyes, please wash for at least 15 minutes with clean water and seek immediate medical 

assistance. If the oil comes into contact with the skin, please wash with water and soap.

       Used hydraulic oil is considered industrial waste; it should be disposed of in an environmentally friendly manner.

Operation instructions

The KLW4000N air hydraulic pump is designed for hydraulic torque wrench tools. The pump contains a 2-way, 4-position air control valve. 
Port A is a high pressure point which exports the oil at high pressure and port B is a low pressure point which returns the oil at low pressure. 

1. 

Please loosen the valve to adjust pressure before operating. 

2. 

Connect the air line the input connector to enable starting of the pump. 

3.  

Please press the working button on the controller and adjust the pressure unit to the required working pressure. Then release the working 
button on the controller. 

4.  

When the desired pressure is reached, the motor will stop working and the pressure will stay the same. When the pressure drops, the motor 
will start to work again. 

5.  

When the motor is working and the “Off” button on the pump is pressed, the motor will stop. The piston and pressure will stay in this position, 
even if the pressure drops. 

6.  

After operating, ensure you press the rubber button on the top of the air control valve in order to vent and release the pressure in hoses and 
equipment. You can then remove the hose and add the safety cap to the quick couplers.

Turn up the pressure

2

1

• 

T handle

• 

Locking ring

1

2

Содержание KLW4000N Series

Страница 1: ...Maintenance Manual KLW4000N Series Air Hydraulic Pump Safety Guide Your Air Hydraulic Pump requires correct operation and regular inspection as a precaution against direct loss to personnel and prope...

Страница 2: ...leviate the possibility of a pressure increase in the reservoir spillage and environmental pollution 8 Make sure the hose s and quick coupler s is are correctly connected and tightened before building...

Страница 3: ...e 9 10 11 12 Oil port Screw Cover plate Oil port 16 15 14 13 Air input valve Radiator Air valve Pressure gauge 6 7 8 5 Parts for the KLW4000N Series Pump Description of Parts Oil reservoir contains th...

Страница 4: ...the gauge is in good condition 4 Check if all hoses are safe to use OPERATION CHECKS 1 Operate the pump and controls to test their function and if they are in working order 2 Monitor the pump during t...

Страница 5: ...n instructions The KLW4000N air hydraulic pump is designed for hydraulic torque wrench tools The pump contains a 2 way 4 position air control valve Port A is a high pressure point which exports the oi...

Страница 6: ...e coupler or repair using the correct components The relief valve is adjusted too low Check the gauge and adjust the relief valve to the system set pressure Oil is mixed with water Complete oil change...

Страница 7: ...5 10 12 11 Tank module Pump module Oil return pipe 1 Petroleum pipeline Oil return pipe 2 Cooler module 1 2 3 4 5 6 Oil water separator Pneumatic control valve Type WE valve set module Fast screwed jo...

Страница 8: ...No 1 1 O Ring No 1 1 Filter plate No 1 Screw No 1 Separation type pump body No 1 Plug No 10 Deep groove ball bearing No 1 Circlip for shaft No 1 Empty of elastic ring No 1 Deep groove ball bearing No...

Страница 9: ...3 7 3 8 4 1 4 2 3 4 O Ring No 1 1 O Ring No 1 1 Pneumatic reversing valve No 1 Valve body No 1 1 O Ring No 2 1 O Ring No 1 1 Pressure gauge No 1 Pressure meter joint No 1 Pressure meter joint G1 2 No...

Страница 10: ...1 Nut No 2 Village set No 2 Right angle type joint No 2 Three way ball valve No 1 Muffler No 1 External joint No 1 Internal and external joint No 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 3 4...

Страница 11: ...11 HYDRAULIC PRINCIPLE...

Страница 12: ...The claimant is required to produce the original invoice or other purchase documents as proof of purchase when making a claim pursuant to this warranty The warranty does not cover the purchaser or an...

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