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12. Central Heating Sensor.
Refer to Fig. 34.
Remove the inner casing cover as described in Section 15.3, b.
Check that the electricity supply to the appliance is turned off.
Carefully pull off the two leads from the sensor.
Pull off the sensor and spring retaining clip from the pipe.
Fit the replacement sensor in reverse order with a layer of heat
sink compound between the faces. Refit the leads.
13. Domestic Hot Water Sensor.
Refer to Fig. 39.
Check that the electricity supply to the appliance is turned off.
Hinge the facia panel into the servicing position as described in
Section 15.3, c.
Carefully pull off the two leads from the sensor.
Undo and remove the screw, pull off the sensor and spring
retaining clip from the pipe.
Fit the replacement sensor in the reverse order ensuring a layer
of heat sink compound is between the faces. Refit the leads.
14. Circulating Pump.
Refer to Fig. 37.
Check that the electricity supply to the appliance is turned off.
Drain the central heating circuit as described in Section 16.3, a.
Hinge the facia panel into the servicing position as described in
Section 15.3, c.
Undo the two union nuts and the pipe to the expansion vessel,
remove the pump from the pipe-work. Support the pump and
remove the electrical cover.
Disconnect the electrical wires taking note of their positions.
Fit the replacement pump in the reverse order using new sealing
washers.
Alternatively
replace the pump head only by removing the four
Allen screws on the pump, remove the head and support whilst
removing the electrical connections. Refit the new head.
Open the valves and fill and re-pressurise the system as
described in Section 13.2.
NOTE:
The direction of flow should be downwards. The speed
should always be set to maximum.
15. Pressure Relief Valve.
Refer to Fig. 36.
Drain the central heating circuit as described in Section 16.3, a.
Hinge down the facia panel as described in Section 15.3, c.
Remove the bottom panel as described in Section 15.3, d.
Pull out the retaining clip and remove the pressure gauge
connection. Undo the discharge pipe connection and remove the
valve taking care not to distort the pipework.
Fit the replacement valve in reverse order. Reconnect the
discharge pipe.
Open the valves and fill and re-pressurise the system as
described in Section 13.2.
16. Expansion Vessel.
Refer to Fig. 38.
Drain the central heating circuit as described in Section 16.3, a.
Hinge the facia panel into the servicing position as described in
Section 15.3, c.
Remove the air pressure switch, gas to water heat exchanger,
water to water heat exchanger and pump as described in 16.4, 2, 5,
14 and 20 and remove the vessel.
Fit the replacement vessel in the reverse order.
Open the valves and fill and re-pressurise the system as
described in Section 13.2
17. Water Diverting Valve Micro Switch Assembly.
Refer to Fig.39.
Check that the electricity supply to the appliance is turned off.
Hinge down the facia panel as described in Section 15.3, c.
Remove the bottom panel as described in Section 15.3, d.
Using a pair of fine nosed pliers, pull the circlip off and remove
the micro switch assembly from the valve. Remove the black
cover and carefully pull off the connections from the terminals
on the micro switches.
Withdraw the switch assembly from the appliance.
Fit the replacement micro switch assembly in the reverse order.
Fig. 37. Circulating pump
Expansion vessel
Unscrew union fittings
Allen screws (4)
remove if changing
pump head only
Pump head
Pump
Electrical
connection
cover
Unscrew union
fitting
Fig. 38. Expansion Vessel
Strap
Cut
Support bar
Fig.39. Water Diverting Valve and Micro
Switch Assembly.
Remove large
diverter valve clip
Remove
wire clip
Central heating
plastic flow
manifold
Remove water diverting
valve and plastic manifold
assembly from appliance
before separating
Pull off circlip to remove
micro switch assembly
Remove diverter
securing bracket screw
Water diverting valve
micro switch assembly
DHW Sensor
Remove
4 manifold
retaining
screws
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