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M1113 18" Wood/Metal Bandsaw

Blade Selection

(Metal Cutting)

Selecting the right blade for the job depends on

a variety of factors, such as the type of mate-

rial being cut, hardness of the material, material

shape machine capability, and operator tech-

nique.

The chart below is a basic starting point for

choosing a blade type based on teeth per inch

(TPI) for variable tooth pitch blades and for

standard raker type bi-metal blades/HSS blades.

However, for exact specifications of bandsaw

blades, contact the blade manufacturer.

To select the correct blade TPI, do these steps:

Measure the material thickness.

Refer to the "Material Width/Diameter"

row of the blade selection chart in

Figure

and read across to find the workpiece

thickness you need to cut.

Compare the "Material Shapes" row to the

material to be cut.

In the applicable row, read across to the

right and find the box where the row and

column intersect. Listed in the box is the

minimum TPI recommended for the vari-

able tooth pitch blades.

The "Cutting Speed Rate Recommendation"

section of the charts offers guidelines for

various metals, given in feet per minute

(speed FPM) and meters per minute in

parenthesis. Choose the speed closest to

the number shown in the chart.

��

�

� �

�

��

Material Width/Diameter

Material Shapes

Teeth Per Inch Variable Pitch Blades

Figure 46.

Blade selection and speed chart.

Содержание SHOP FOX M1113

Страница 1: ...82 Online Technical Support tech support shopfox biz COPYRIGHT OCTOBER 2007 BY WOODSTOCK INTERNATIONAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN...

Страница 2: ......

Страница 3: ...e Calibration 22 Table Alignment 23 Fence Alignment 23 OPERATIONS 24 General 24 Basic Controls 24 Workpiece Inspection Wood 25 Workpiece Inspection Metal 26 Cutting Overview 27 Table Tilt 27 Guide Pos...

Страница 4: ...ration maintenance and service of this product We stand behind our machines In the event that questions arise about your machine please contact Woodstock International Technical Support at 360 734 348...

Страница 5: ...3 M1113 18 Wood Metal Bandsaw INTRODUCTION...

Страница 6: ...4 M1113 18 Wood Metal Bandsaw INTRODUCTION...

Страница 7: ...wheel C Blade Guide Elevation Lock Knob D Motor Switch E Speed Dial F Power Switch G Upper Blade Guide Assembly H Fence I Miter Gauge J Blade Tension Scale K Blade Tracking Knobs L Upper 4 Dust Port M...

Страница 8: ...moving parts Wear protective hair covering to contain long hair and wear non slip footwear 6 NEVER OPERATE MACHINERY WHEN TIRED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL Be mentally alert at all time...

Страница 9: ...ng for keys and adjusting wrenches before turning machinery ON 18 CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY Check for binding and alignment of parts broken parts part mounting loose bolts and any...

Страница 10: ...rom the blade while the saw is running If you need to back the work out turn the bandsaw OFF and wait for the blade to come to a complete stop DO NOT twist or put excessive stress on the blade while b...

Страница 11: ...for this machine If you are unsure about the wiring codes in your area or you plan to connect your machine to a shared cir cuit you may create a fire or circuit overload hazard consult a qualified el...

Страница 12: ...Main Components Figure 2 Qty A Table 1 B Table Extension 1 C Table Insert 1 D Rear Rail 1 E L Brackets 2 F Front Rail 1 G Fence Assembly 1 H Miter Gauge Holder 1 I Miter Gauge 1 Fasteners Tools Misce...

Страница 13: ...of power cords strung across your shop Refer to the Electrical section on Page 9 for information on minimum circuit requirements Cleaning Machine The table and other unpainted parts of your machine ty...

Страница 14: ...block and around the upper frame Note If you are using lifting straps you must remove the blade and upper wheel to avoid damag ing the machine The upper wheel is easily removed by removing the hex nut...

Страница 15: ...anchor studs Figure 7 are two popular methods for anchoring an object to a concrete floor We suggest you research the many options and methods for mounting your machine and choose the best that fits y...

Страница 16: ...of the table stop bolt will be covered later 6 Place the table insert in the center of the table so it sits flush with the table top surface 7 Insert the table pin into the end of the table slot Figu...

Страница 17: ...front fence rail brackets even with the rear fence rail and tighten the knobs Figure 14 Rail brackets attached to table Rail Brackets 9 Attach the rail brackets to the front of the table with the two...

Страница 18: ...now then secure them with the six 1 4 20 x 1 2 thumb screws as shown in Figure 18 Guide Block Thumb Screw 18 Attach the miter gauge holder to the spine of the bandsaw as shown in Figure 19 using the...

Страница 19: ...r on the blade tension scale matches the size of blade installed see Page 19 5 Spin the upper wheel by hand at least three times to see how the blade rides on the crown of the wheel Refer to Figure 21...

Страница 20: ...y on the motor switch to start the machine When operating correctly the machine runs smoothly with little or vibration or rubbing noise Investigate and correct strange noises or vibrations before oper...

Страница 21: ...p of the tooth to the back of the blade 3 Turn the bandsaw ON 4 Release the tension one quarter of a turn at a time When the bandsaw blade starts to flutter stop decreasing the tension 5 Now slowly in...

Страница 22: ...ghten the cap screw 8 Loosen the lock lever on the support bearing adjust ment shaft 9 Position the support bearing approximately 0 016 away from the back of the blade as illustrated in Figure 26 To q...

Страница 23: ...des against both sides of blade 5 Slide the guide assembly so the front edges of the blade guides are just behind the blade gullets as illustrated in Figure 29 then tighten the lateral adjustment thum...

Страница 24: ...le until the table is 90 to the blade 6 Secure the knobs and lock the table stop bolt by tightening the hex nut against the casting Ensure that the bolt does not turn by holding it with anoth er wrenc...

Страница 25: ...same at both the front and back ends of the miter slot as indicated by positions A and B in Figure 33 6 Adjust the table until the distance between the blade and miter slot is equal at both ends 7 Tig...

Страница 26: ...ous personal injury may occur if safety and operational information is not understood and followed DO NOT risk your safety by not reading Figure 34 Motor speed and power controls Figure 35 Blade tensi...

Страница 27: ...an ahead to avoid cut ting through them Wet or Green Stock Cutting wood with a moisture content over 20 causes unnecessary wear on the blade and yields poor results Excessive Warping Workpieces with e...

Страница 28: ...hould not be cut on a vertical metal cutting bandsaw Examples are chains cables round or oblong shaped workpieces workpieces with internal or built in moving or rotating parts etc Material Hardness Al...

Страница 29: ...he upper blade guide assembly adjusted to within 1 of the workpiece Replace sharpen and clean blades as necessary Make adjustments periodically to keep the saw run ning in top condition Use light and...

Страница 30: ...top of the workpiece 4 Lock the guide post with the lock knob Figure 39 Guide post controls Blade Guard Guide Post Lock Knob Guide Post Handwheel Blade Guide Assembly Rip Cutting When cutting solid wo...

Страница 31: ...de lead see Page 40 For most applica tions use a blade with a hook or skip tooth style Choose blades with fewer teeth per inch from 3 to 6 because they offer larger gullet capacities for clearing sawd...

Страница 32: ...rticular shape by stacking workpieces together and cutting them as one Before making stacked cuts ensure that both the table and the blade are prop erly adjusted to 90 otherwise any error will be com...

Страница 33: ...utting Use the largest width blade that you own Large blades excel at cutting straight lines and are less prone to wander Tooth Style Figure 45 illustrates the three main tooth styles Raker Considered...

Страница 34: ...pass through the cut ting material with much more resistance than clean blades This extra resistance also causes unnecessary heat Resin pitch dissolving cleaners are excellent for cleaning dirty blade...

Страница 35: ...1 Measure the material thickness 2 Refer to the Material Width Diameter row of the blade selection chart in Figure 46 and read across to find the workpiece thickness you need to cut 3 Compare the Mat...

Страница 36: ...blade and twist it rightside out 7 Slip the blade through the guides and mount it over the upper and lower wheels 8 Apply tension 9 Turn the tension knob until proper blade tension has been reached ac...

Страница 37: ...scrap wood with at least one straight edge Note Joint the edge with a jointer if needed to make the edge straight 2 Hold the straight edge of the workpiece firmly against the fence and feed the workp...

Страница 38: ...con tinual basis The stands are adjustable to fit a variety of machines and can be leveled without the use of shims or tools Model W1054 Dust Collection Kit 1 Contains everything needed for a single...

Страница 39: ...rrect worn or damaged wires Correct any other unsafe condition Monthly Check for V belt tension damage or wear Remove blade and thoroughly clean all built up saw dust from the rubber tires on the whee...

Страница 40: ...with use and must be periodically re tensioned Accessing V Belts 1 DISCONNECT BANDSAW FROM POWER 2 Remove the bandsaw blade 3 Remove the lower wheel by removing the hex bolt at the center of the whee...

Страница 41: ...lley down to tighten the lower wheel V belt hold pressure on the idler pulley then tighten the mounting nut 7 Check the wheel pulley V belt for correct tension Retension if necessary before continuing...

Страница 42: ...able 4 Shim between the table and the two trunnions to move the table in the desired direction 5 Follow the Aligning Table instructions on Page 23 to complete this procedure Shimming Table Figure 53 S...

Страница 43: ...the table as necessary to make the fence parallel to the edge of the scrap piece To compensate for lead when making straight crosscuts with the miter gauge do these steps 1 Set the miter gauge to 90...

Страница 44: ...wheel first ensuring that it touches both the top and bottom rim then adjust the upper wheel tracking knob to make the upper wheel parallel with the lower wheel If the straightedge does not touch both...

Страница 45: ...cedure if you cannot make the wheels coplanar with the tracking knob or by shimming the upper wheel Make sure the upper wheel is adjusted as close as possible to being coplanar with the lower wheel be...

Страница 46: ...od Metal Bandsaw SERVICE Electrical Component Wiring Figure 62 Inverter controller box terminal blocks Figure 61 Variable speed dial Figure 59 Motor switch Figure 60 Power switch Figure 58 Motor junct...

Страница 47: ...45 M1113 18 Wood Metal Bandsaw SERVICE Wiring Diagram REWIRE...

Страница 48: ...air replace Machine stalls or is under powered 1 Feed rate cutting speed too fast for task 2 Machine is undersized for the task 3 Blade is slipping on wheels 4 Motor connection is wired incor rectly 5...

Страница 49: ...op vacuum Blade wanders or doesn t cut straight 1 Blade lead 2 Sawdust buildup on wheels 1 Refer to Blade Lead on Page 40 2 Clean all sawdust from rubber tires on wheels Cuts are not square verti call...

Страница 50: ...48 M1113 18 Wood Metal Bandsaw PARTS PARTS Bandsaw Body Breakdown...

Страница 51: ...10 24 X 1 4 20 XM1113020 SPACER 59 4 XM1113059 4 3 CIRCUIT TERMINAL BLOCK 21 XM1113021 LOWER WHEEL SHAFT 60 XPW02 FLAT WASHER 3 8 22 XPN08 HEX NUT 3 8 16 61 XM1113061 SPECIAL SCREW 3 8 16 X 1 1 4 23 X...

Страница 52: ...50 M1113 18 Wood Metal Bandsaw PARTS Table Guides Breakdown...

Страница 53: ...AMP SHOE 116 XM1113116 BALL 148 XM1113148 TRUNNION 117 XM1113117 COMPRESSION SPRING 149 XPB07 HEX BOLT 5 16 18 X 3 4 119 XM1113119 GUIDE BAR KNOB 5 16 18 X 2 150 XPB58 HEX BOLT 3 8 16 X 2 120 XM111312...

Страница 54: ...1 5 X 25 211 XM1113211 FENCE LOCK HANDLE 203 XPSBS11M BUTTON HD CAP SCR M6 1 X 10 212 XPN03M HEX NUT M8 1 25 204 XM1113204 FENCE BASE 213 XM1113213 LOCK MECHANISM 205 XPSS11 SET SCREW 1 4 20 X 1 4 21...

Страница 55: ...ional Inc at 360 734 3482 or www shopfoxtools com to order new labels REF PART DESCRIPTION REF PART DESCRIPTION 301 XM1113301 BLADE TENSION SCALE 308 XM1113308 M1113 MODEL LABEL 302 XLABEL 06 GLASSES...

Страница 56: ...M1113 18 Wood Metal Bandsaw...

Страница 57: ...No 5 Would you recommend Shop Fox products to a friend _____ Yes ____ No 6 What is your age group _____ 20 29 ____ 30 39 ____ 40 49 _____ 50 59 ____ 60 69 ____ 70 7 What is your annual household incom...

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