Wood’s Powr-Grip MRTALPCH610DCO Скачать руководство пользователя страница 30

Rev 8.0/6-13 

28 

MRTALPCH6-DC: #35054 

V

ACUUM 

P

UMP 

M

AINTENANCE 

 

D

YNAFLO 

DV1032102 

WARNING:    Before proceeding with any maintenance, disconnect power source. 

If the vacuum pump takes too long to attain full vacuum, it may require maintenance.    Replace 

the diaphragm, gasket/flap valves or (when preferable) the entire head assembly

21

  (see 

REPLACEMENT PARTS LIST), as necessary to obtain acceptable pump performance. 

CAUTION:    Do not over-tighten the head screws, because this may damage the 

threads in the pump body. 

Replacing the Diaphragm 

1)  Remove the four head screws (1) and lock washers (2), and remove the head assembly 

(3―7). 

2)  Remove the diaphragm retaining screw (8), diaphragm (9) and rubber O-ring (10). 

Note:    Be sure to save the flat washer located between the O-ring and the connecting rod 

(11).    Also take note of the diaphragm orientation for reassembly. 

3)  Replace the diaphragm, rubber O-ring and diaphragm retaining screw.    Reinstall the flat 

washer in its original position. 

4)  Reverse the steps above for reassembly, as shown 

in the illustration. 

Replacing the Gasket/Flap Valves 

1)  Remove the four head screws (1) and lock washers 

(2), and remove the head assembly (3―7). 

2)  Invert the head and remove the two valve plate 

screws (7).    Remove the valve plate (6) to access 
the gasket/flap valves. 

3)  Replace the gasket/flap valves (5) and reverse the 

steps above for reassembly, as shown in the 
illustration.    Use the alignment pin (15) to ensure 
proper fit between the head and valve plate. 

Replacing the Head Assembly 

1)  Remove the four head screws (1), lock washers (2) 

and head assembly (3―7). 

2)  Replace the head assembly, and reverse the steps 

above for reassembly, as shown in the illustration. 

1    HEAD SCREW 

5    GASKET/FLAP VALVES 

  9    DIAPHRAGM 

13    WIRES 

2    LOCK WASHER 

6    VALVE PLATE 

10    RUBBER O-RING 

14    MOTOR 

3    HEAD 

7    VALVE PLATE SCREW 

11    CONNECTING ROD 

15    ALIGNMENT PIN 

4    INTAKE PORT 

8    DIAPHRAGM RETAINING SCREW 

12    MOUNTING FOOT 

16    EXHAUST PORT 

                                        

21

   

CAUTION:

    Depending on the product, the head assembly (3―7) may be rotated to an orientation different from the one 

shown.    When removing the head assembly, always take note of its orientation and install it the same way during reassembly.   
Make sure that the intake and exhaust ports remain in their original positions. 

Содержание Powr-Grip MRTALPCH610DCO

Страница 1: ...e see serial label and record number here MANUAL ROTATOR TILTER LOW PROFILE DC VOLTAGE WITH DUAL VACUUM SYSTEM AND CHANNEL STYLE PAD FRAME READ ALL INSTRUCTIONS AND WARNINGS BEFORE OPERATING THIS LIFT...

Страница 2: ......

Страница 3: ...es 8 To Install Remove Pad Frame Extensions 9 INTENDED USE 10 LOAD CHARACTERISTICS 10 OPERATING ENVIRONMENT 11 DISPOSAL OF THE LIFTER 11 OPERATION 12 BEFORE USING THE LIFTER 12 Taking Safety Precautio...

Страница 4: ...E CONTROL SYSTEM TEST 26 AIR FILTER MAINTENANCE 27 Filter Function and Conditions Requiring Service 27 Filter Service Procedures 27 VACUUM PUMP MAINTENANCE DYNAFLO DV1032102 28 Replacing the Diaphragm...

Страница 5: ...to maintain vacuum Vacuum Gauges 2 dial gauges indicate current vacuum level in positive inches of Hg and negative kPa Vacuum Lift Light Green light is energized whenever vacuum is higher than the le...

Страница 6: ...tly on the load prior to lifting see OPERATION TO APPLY THE PADS TO A LOAD Never lift a load when any vacuum indicator shows inadequate vacuum Never touch the vacuum release controls during a lift Thi...

Страница 7: ...RY GAUGE 19 VACUUM GAUGE 2 BATTERY CHARGER 11 ENABLE BUTTON 20 ROTATION RELEASE LEVER 3 VACUUM RESERVE TANK 12 APPLY BUTTON 21 Cover for AIR FILTERS 4 Cover for BATTERY 13 RADIO RECEIVER optional 22 Q...

Страница 8: ...Rev 8 0 6 13 6 MRTALPCH6 DC 35054 1 TRANSMISSION INDICATOR LIGHT 2 TRANSMITTER POWER ENABLE BUTTON 3 RELEASE BUTTONS 4 APPLY BUTTONS 5 EMERGENCY TRANSMITTER DISCONNECT OPTIONAL RADIO TRANSMITTER...

Страница 9: ...applicable rated to carry the maximum load weight plus the lifter weight see SPECIFICATIONS Maximum Load Capacity and Lifter Weight Note Any application of the lifter must conform to all statutory or...

Страница 10: ...o the vacuum pads located on the extensions WARNING Removing any extension or disconnecting the corresponding vacuum pad reduces load capacity of lifter To support smaller dimensions and weights the p...

Страница 11: ...ion that is equipped with a control handle should be installed on the lower end of the pad frame ie when oriented vertically 3 Align the bolt holes in the pad frame extension with the bolt holes in th...

Страница 12: ...of the load are determined by the Pad Spread see SPECIFICATIONS the maximum length and width are determined by the allowable overhang or the amount of load material that can extend sideways beyond th...

Страница 13: ...ECIFICATIONS The lifter s work environment must be free of metal particles or any other contaminates that could damage lifter components through airborne contact or any other means of transmission in...

Страница 14: ...ry energy before using lifter See MAINTENANCE BATTERY TEST Perform all inspections and tests required by the INSPECTION and TESTING SCHEDULES see MAINTENANCE In addition if the lifter has been in stor...

Страница 15: ...System the operator can engage the lifter s apply and release functions at distances up to 250 ft 76 m provided there is a direct and clear view of the lifter and its status indicators from the opera...

Страница 16: ...function see TO RELEASE THE PADS FROM THE LOAD to follow Note If the transmitter is activated the transmission indicator light flashes green when any button on the transmitter is pressed and held if...

Страница 17: ...Other Surfaces When the lifter is attached to contaminated rough or porous load surfaces it may not be able to maintain a vacuum level in the green range on both vacuum gauges due to leakage in the s...

Страница 18: ...monitored throughout the entire lift WARNING Vacuum indicators must be visible to operator throughout entire lift If the vacuum system experiences leakage while the lifter is attached to the load the...

Страница 19: ...between the vacuum pads and the load Since the alarm may sound in such circumstances consult the section TO APPLY THE PADS TO A LOAD Vacuum Level on Other Surfaces to determine whether the lifter can...

Страница 20: ...y other position WARNING Make sure load is positioned correctly on lifter see TO APPLY unbalanced loads may rotate unexpectedly when latch is disengaged Remember that the load is longer in its diagona...

Страница 21: ...sition pull the tilt release lever to disengage the tilt latch Lift upward or press downward on the control handle to tilt the load as desired If load size permits maintain control with the handle thr...

Страница 22: ...uld soil or damage the vacuum pads Use the hoisting equipment to gently lower the lifter onto a stable support then detach the hoisting equipment hook from the lift spool If the lifter is transported...

Страница 23: ...ours use or whenever lifter is out of service for 1 month or more Examine the lifter s structure for visual damage Examine the vacuum system including vacuum pads fittings and hoses for visual damage...

Страница 24: ...ICATIONS using an actual load or an equivalent simulation 13 Employ the following method to test with an actual load 1 Place a test load with appropriate LOAD CHARACTERISTICS see INTENDED USE on a sta...

Страница 25: ...is not in stand by mode However the battery gauge shuts off temporarily while the vacuum pump is running to prevent an inaccurate reading When the pumping cycle is completed the battery gauge requires...

Страница 26: ...ctioning correctly the energy reading should be higher when the charger is plugged in VACUUM PAD MAINTENANCE Friction Coefficient The friction coefficient represents the lifter s ability to resist loa...

Страница 27: ...include soapy water and other mild cleansers Do not use solvents petroleum based products including kerosene gasoline and diesel fuel or any harsh chemicals for cleaning Do not use unauthorized rubber...

Страница 28: ...er to verify that functions are being performed as intended If the Remote Control System does not function correctly review the following potential causes of malfunction and correct them as directed T...

Страница 29: ...ovable end 2 counter clockwise approximately 45 until it stops moving 2 Pull the end outward from the case and remove the filter element 3 Use an air hose or other suitable means to remove any liquid...

Страница 30: ...n the illustration Replacing the Gasket Flap Valves 1 Remove the four head screws 1 and lock washers 2 and remove the head assembly 3 7 2 Invert the head and remove the two valve plate screws 7 Remove...

Страница 31: ...four head screws 1 and remove the head 2 2 Invert the head and remove the four valve plate screws 9 3 Lift out the valve plate 6 to access the exhaust valve flapper and head gasket 22 4 Remove the exh...

Страница 32: ...o lift the maximum load weight If the pump and the warning buzzer do not turn on or the lift light does not turn off before vacuum decreases to a level lower than the minimum lifting level the vacuum...

Страница 33: ...ain a lower vacuum level turn the screw clockwise To maintain a higher vacuum level turn the screw counter clockwise 2 Recheck the vacuum switch setting following each 1 6th turn of the adjustment scr...

Страница 34: ...line for radio transmitter 2 64664 Battery 12 V DC 7 Amp Hours 1 64590 Battery Gauge 1 64460 Circuit Breaker 15 A 1 64453CP Circuit Board Populated 1 64271 Strobe Light 12 V DC Amber option 1 64238BA...

Страница 35: ...use Repairs are required due to abnormal wear and tear The product has been damaged misused or neglected If a problem is not covered under warranty Powr Grip will notify the customer of costs prior to...

Страница 36: ...Rev 8 0 6 13 34 MRTALPCH6 DC 35054...

Страница 37: ...Rev 8 0 6 13 35 MRTALPCH6 DC 35054...

Страница 38: ...Rev 8 0 6 13 36 MRTALPCH6 DC 35054...

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