Wood’s Powr-Grip MRTALPCH610DCO Скачать руководство пользователя страница 19

Rev 8.0/6-13 

17 

MRTALPCH6-DC: #35054 

Monitoring the Low Vacuum Warning Buzzer 

Using the low vacuum warning buzzer requires minimal interaction from the operator.    The 

warning buzzer sounds an alarm until the lifter attains sufficient vacuum to lift the maximum load 
weight (see SPECIFICATIONS: Load Capacity).    After the lifter has attained this vacuum level, 

the alarm stops sounding, to indicate that the lifter is ready to lift the load. 

WARNING:    Never attempt to lift load while alarm is sounding. 

Do not attempt to lift the load while the alarm is sounding; such an attempt could result in a load 

release and possible injury to the operator. 
If the vacuum system experiences leakage while the lifter is attached to the load, the vacuum 

pump turns on automatically, as required to maintain sufficient vacuum.    The alarm also sounds 

while the pump is running, to signal the reduction in vacuum to the operator.    If the alarm 
sounds while you are lifting a load, make sure the vacuum gauge shows a vacuum level of 16" 
Hg [-54 kPa] or higher.    If not, immediately move away and stay clear of the load until it can be 
lowered to the ground or a stable support. 

WARNING:    Stay clear of any suspended load while alarm is sounding. 

Discontinue lifter use until the cause of the vacuum loss can be determined.    Using the lifter on 

contaminated, rough or porous surfaces may result in a vacuum loss, due to leakage between 
the vacuum pads and the load.    Since the alarm may sound in such circumstances, consult the 
section T

A

PPLY THE 

P

ADS TO A 

L

OAD

: Vacuum Level on Other Surfaces to determine whether the 

lifter can be used to lift the load.    If the vacuum loss is due to any other cause, perform 
inspection and maintenance as needed to identify and correct any deficiency before resuming 
normal operation of the lifter. 

Controlling the Lifter and Load 

When the vacuum indicators show that the lifter is ready, use the hoisting equipment to raise the 

lifter and load as needed to clear any obstacles in their path.    Use the control handles to keep 
the lifter and load in the desired orientation while they are suspended from the crane.    Once 

sufficient clearance is established, the load can be rotated or tilted as desired (see T

R

OTATE THE 

L

OAD 

E

DGEWISE

 or T

T

ILT THE 

L

OAD

 to follow). 

In Case of Power Failure 

The lifter is equipped with 2 vacuum reserve tanks, designed to maintain vacuum temporarily in 

case of a power failure (ie, in battery). 

WARNING:    Stay clear of any suspended load in the event of a power failure. 

Although the lifter is designed to support the load for at least 5 minutes without power, this 

depends on many factors, including the condition of the load and the lifter’s vacuum system (see 
INTENDED USE: L

OAD 

C

HARACTERISTICS

 and MAINTENANCE: V

ACUUM 

P

AD 

M

AINTENANCE

,

 

V

ACUUM 

T

EST

).    If a power failure occurs, keep all personnel clear of the suspended load until it can 

safely be placed on the ground or a stable support.    Correct any deficiency before resuming 
normal operation of the lifter. 

Содержание Powr-Grip MRTALPCH610DCO

Страница 1: ...e see serial label and record number here MANUAL ROTATOR TILTER LOW PROFILE DC VOLTAGE WITH DUAL VACUUM SYSTEM AND CHANNEL STYLE PAD FRAME READ ALL INSTRUCTIONS AND WARNINGS BEFORE OPERATING THIS LIFT...

Страница 2: ......

Страница 3: ...es 8 To Install Remove Pad Frame Extensions 9 INTENDED USE 10 LOAD CHARACTERISTICS 10 OPERATING ENVIRONMENT 11 DISPOSAL OF THE LIFTER 11 OPERATION 12 BEFORE USING THE LIFTER 12 Taking Safety Precautio...

Страница 4: ...E CONTROL SYSTEM TEST 26 AIR FILTER MAINTENANCE 27 Filter Function and Conditions Requiring Service 27 Filter Service Procedures 27 VACUUM PUMP MAINTENANCE DYNAFLO DV1032102 28 Replacing the Diaphragm...

Страница 5: ...to maintain vacuum Vacuum Gauges 2 dial gauges indicate current vacuum level in positive inches of Hg and negative kPa Vacuum Lift Light Green light is energized whenever vacuum is higher than the le...

Страница 6: ...tly on the load prior to lifting see OPERATION TO APPLY THE PADS TO A LOAD Never lift a load when any vacuum indicator shows inadequate vacuum Never touch the vacuum release controls during a lift Thi...

Страница 7: ...RY GAUGE 19 VACUUM GAUGE 2 BATTERY CHARGER 11 ENABLE BUTTON 20 ROTATION RELEASE LEVER 3 VACUUM RESERVE TANK 12 APPLY BUTTON 21 Cover for AIR FILTERS 4 Cover for BATTERY 13 RADIO RECEIVER optional 22 Q...

Страница 8: ...Rev 8 0 6 13 6 MRTALPCH6 DC 35054 1 TRANSMISSION INDICATOR LIGHT 2 TRANSMITTER POWER ENABLE BUTTON 3 RELEASE BUTTONS 4 APPLY BUTTONS 5 EMERGENCY TRANSMITTER DISCONNECT OPTIONAL RADIO TRANSMITTER...

Страница 9: ...applicable rated to carry the maximum load weight plus the lifter weight see SPECIFICATIONS Maximum Load Capacity and Lifter Weight Note Any application of the lifter must conform to all statutory or...

Страница 10: ...o the vacuum pads located on the extensions WARNING Removing any extension or disconnecting the corresponding vacuum pad reduces load capacity of lifter To support smaller dimensions and weights the p...

Страница 11: ...ion that is equipped with a control handle should be installed on the lower end of the pad frame ie when oriented vertically 3 Align the bolt holes in the pad frame extension with the bolt holes in th...

Страница 12: ...of the load are determined by the Pad Spread see SPECIFICATIONS the maximum length and width are determined by the allowable overhang or the amount of load material that can extend sideways beyond th...

Страница 13: ...ECIFICATIONS The lifter s work environment must be free of metal particles or any other contaminates that could damage lifter components through airborne contact or any other means of transmission in...

Страница 14: ...ry energy before using lifter See MAINTENANCE BATTERY TEST Perform all inspections and tests required by the INSPECTION and TESTING SCHEDULES see MAINTENANCE In addition if the lifter has been in stor...

Страница 15: ...System the operator can engage the lifter s apply and release functions at distances up to 250 ft 76 m provided there is a direct and clear view of the lifter and its status indicators from the opera...

Страница 16: ...function see TO RELEASE THE PADS FROM THE LOAD to follow Note If the transmitter is activated the transmission indicator light flashes green when any button on the transmitter is pressed and held if...

Страница 17: ...Other Surfaces When the lifter is attached to contaminated rough or porous load surfaces it may not be able to maintain a vacuum level in the green range on both vacuum gauges due to leakage in the s...

Страница 18: ...monitored throughout the entire lift WARNING Vacuum indicators must be visible to operator throughout entire lift If the vacuum system experiences leakage while the lifter is attached to the load the...

Страница 19: ...between the vacuum pads and the load Since the alarm may sound in such circumstances consult the section TO APPLY THE PADS TO A LOAD Vacuum Level on Other Surfaces to determine whether the lifter can...

Страница 20: ...y other position WARNING Make sure load is positioned correctly on lifter see TO APPLY unbalanced loads may rotate unexpectedly when latch is disengaged Remember that the load is longer in its diagona...

Страница 21: ...sition pull the tilt release lever to disengage the tilt latch Lift upward or press downward on the control handle to tilt the load as desired If load size permits maintain control with the handle thr...

Страница 22: ...uld soil or damage the vacuum pads Use the hoisting equipment to gently lower the lifter onto a stable support then detach the hoisting equipment hook from the lift spool If the lifter is transported...

Страница 23: ...ours use or whenever lifter is out of service for 1 month or more Examine the lifter s structure for visual damage Examine the vacuum system including vacuum pads fittings and hoses for visual damage...

Страница 24: ...ICATIONS using an actual load or an equivalent simulation 13 Employ the following method to test with an actual load 1 Place a test load with appropriate LOAD CHARACTERISTICS see INTENDED USE on a sta...

Страница 25: ...is not in stand by mode However the battery gauge shuts off temporarily while the vacuum pump is running to prevent an inaccurate reading When the pumping cycle is completed the battery gauge requires...

Страница 26: ...ctioning correctly the energy reading should be higher when the charger is plugged in VACUUM PAD MAINTENANCE Friction Coefficient The friction coefficient represents the lifter s ability to resist loa...

Страница 27: ...include soapy water and other mild cleansers Do not use solvents petroleum based products including kerosene gasoline and diesel fuel or any harsh chemicals for cleaning Do not use unauthorized rubber...

Страница 28: ...er to verify that functions are being performed as intended If the Remote Control System does not function correctly review the following potential causes of malfunction and correct them as directed T...

Страница 29: ...ovable end 2 counter clockwise approximately 45 until it stops moving 2 Pull the end outward from the case and remove the filter element 3 Use an air hose or other suitable means to remove any liquid...

Страница 30: ...n the illustration Replacing the Gasket Flap Valves 1 Remove the four head screws 1 and lock washers 2 and remove the head assembly 3 7 2 Invert the head and remove the two valve plate screws 7 Remove...

Страница 31: ...four head screws 1 and remove the head 2 2 Invert the head and remove the four valve plate screws 9 3 Lift out the valve plate 6 to access the exhaust valve flapper and head gasket 22 4 Remove the exh...

Страница 32: ...o lift the maximum load weight If the pump and the warning buzzer do not turn on or the lift light does not turn off before vacuum decreases to a level lower than the minimum lifting level the vacuum...

Страница 33: ...ain a lower vacuum level turn the screw clockwise To maintain a higher vacuum level turn the screw counter clockwise 2 Recheck the vacuum switch setting following each 1 6th turn of the adjustment scr...

Страница 34: ...line for radio transmitter 2 64664 Battery 12 V DC 7 Amp Hours 1 64590 Battery Gauge 1 64460 Circuit Breaker 15 A 1 64453CP Circuit Board Populated 1 64271 Strobe Light 12 V DC Amber option 1 64238BA...

Страница 35: ...use Repairs are required due to abnormal wear and tear The product has been damaged misused or neglected If a problem is not covered under warranty Powr Grip will notify the customer of costs prior to...

Страница 36: ...Rev 8 0 6 13 34 MRTALPCH6 DC 35054...

Страница 37: ...Rev 8 0 6 13 35 MRTALPCH6 DC 35054...

Страница 38: ...Rev 8 0 6 13 36 MRTALPCH6 DC 35054...

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