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SM3120-14F

 

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© Woodhead Feb-08

 

 

WIRING 

 

NOTE: On model 228BH and CSA listed reels--in Canada--, the green wire has been grounded 

to the frame of the reel and spool, and cannot be used as a power conductor. 

 

A convenient one inch pipe thread opening has been provided at the bottom of the enclosure in 
base for connecting standard water tight cable connectors or conduit fitting--fittings not supplied. 
Individual power connections are made to the collector ring bus wires inside the junction box 
enclosure in base using commercially available twist on wire connectors or compression splices. 

 

amp

 

220 v

 

1 Phase 

3 Phase 

Wire 

Color 

Number 

Wire 

Color 

Number 

L1 

black 

L1 

black 

white 

L2 

white 

L3 

red 

L3 

red 

green 

green 

 

SAFETY INTERNAL GROUNDING  

 

Standard reels are not grounded internally with the exception of reels built to CSA standards and the 
model 228BH.  Internal grounding must be accomplished by running a jumper wire from the brush 
assembly to the spool grounding screw provided, and attaching the collector ring ground bus to the bolt 
provided in the junction box enclosure on back of base.  See main illustration and diagram. 

 

WIRING SUPPLY CONNECTION 

 

NOTE:  See “Service, Working Cable Replacement/Installation” if cable needs to be installed. 

ROLLER GUIDE AND SHEAVES 

Cable must exit guide in-line with pulling direction. If not, 
rotate guide arm as needed.  The cable guide position is 
set by rotating spring pocket assembly.  Loosen the three 
clamps holding spring pocket assembly in place by 
unscrewing the three hex head bolts.  Unless required, do 
not completely remove bolts or clamps.  Reposition guide 
as required, making sure clamps straddle ribs on outside 
diameter of spring pocket assembly and retighten hex 
head bolts. 

 

 

Sheaves are used to bend cable around corners. Typical 
minimum bend radius of the sheave should be about 7.5 x 
cable diameter. Requirements can vary depending on 
cable manufacturer specifications. Sheaves should have 
flat surfaces for cable to ride on. The movement of cable 
through a sheave should be in the same plane as the cable 
spool. Changing planes can greatly reduce cable life. 

 

CABLE WINDING 

There are many types of cable that may be installed on your cable reel depending on application. Select 
the cable most appropriate for your application requirements. Many cables come from the factory with a 
wax-like film that can encourage uneven wrapping. At initial set up it is common to use a dry lubricant  
(talc powder), or silicone based grease to encourage more even winding. Also critical to proper winding 
is the adequate setting of “Spring Tension. See appropriate section. In some cases sheaves and 
unanticipated application features can require more tension than offered with standard reels. Contact 
factory for application assistance.       

 

Содержание 9200 Series

Страница 1: ...use and maintenance of the reel Keep this manual for future reference Hazards or unsafe practices MAY result in minor personal injury or product or property damage MOUNTING The fixed base of the reel allows mounting in several different positions including base up base down or wall mounted Here are general mounting requirements Main shaft must be horizontal Centerline of the spool assembly must be...

Страница 2: ...Cable must exit guide in line with pulling direction If not rotate guide arm as needed The cable guide position is set by rotating spring pocket assembly Loosen the three clamps holding spring pocket assembly in place by unscrewing the three hex head bolts Unless required do not completely remove bolts or clamps Reposition guide as required making sure clamps straddle ribs on outside diameter of s...

Страница 3: ...ed tension A minimum of 2 set up turns is needed for most applications Additional tension may be added by repeating above process After tension is set connect cable free end Failure to pretension reel may result in insufficient tension to retract and may shorten spring life SERVICE BULB REPLACEMENT model 228BH CAUTION Always check for shorts and continuity before turning on electrical power Hazard...

Страница 4: ...ckwise rotation To service the collector ring assembly remove junction box cover and disconnect bus wires in junction box Remove cover if required and outer drum half Unclip brush assembly from brush studs and remove Notice position of brush assembly Remove all brush assemblies from collector ring Loosen collector ring set screw slide collector ring off main shaft To reassemble reverse above proce...

Страница 5: ...7 Woodhead Feb 08 Place seal cover and cable seal over replacement cable To reassemble reverse the above procedure Be sure to connect working cable conductors to the proper brush assembly Re tension spring REPLACEMENT PARTS ...

Страница 6: ...SM3120 14F Page 6 of 7 Woodhead Feb 08 ...

Страница 7: ...er Part Number Qty Description AMC03500231 1 Screw pan head M5x12mm 1 AMC03500231 7 Screw pan head m5x12mm 6 12 conductors 2 AMM41100003 1 Shaft retainer 3 AMC03510130 2 Bolt hex head M5x10mm AM00041P0127 1 Terminal for 10 12 AWG wire 4 AM00041P0126 1 Terminal for 16 14 AWG wire 5 AMM04160004 1 Base 6 3 Clamp Included in Clamp Kit D below 7 3 Bolt hex head M6 Included in Clamp Kit D below AMM34370...

Страница 8: ...r ring subassembly 8 cond AM5856700009 1 Collector ring subassembly 10 cond 33 AM5856700011 1 Collector ring subassembly 12 cond 34 1 Inner drum half Included in Drum Kit C below 35 AMM86550002 1 Cable seal 36 AMM37810027 1 Seal cover 37 AMC03500201 4 Screw cheese head M4x12mm 38 See chart AR Cable AM5876200000 1 Cover 6 to 8 conductor 39 AM5876100000 1 Cover 10 to 12 conductor 40 AM4350600000 1 G...

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