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OPTIONAL TOGGLE CLAMPS

 

The optional toggle clamps 

(Woodhaven PN 6305 x2 - 

order separetly) 

attach to the 5435C Clamp Pads and replace 

the standard knobs for faster part clamping. We include the 

additional hardware for attaching the toggle clamps with the 

5435 Frame & Panel Master hardware. Remove the knobs, 

spacers, clamp pads and 3" bolts from the Frame & Panel 

Master and the 1-1/4" screw and knob from each clamp pad.  

 

 

 

Attach each toggle clamp to the clamp pad using the 3/8" 

screws 

(MP375, 2 per clamp)

.  Attach the clamp pads/toggle 

clamps to the Frame & Panel Master using a 2" bolt 

(HB055 

- in place of the 3" bolt)

, a 3/8" spacer 

(BUSH050)

 and knob 

(5540)

. Replace the hex nut on the top of the toggle clamps 

clamping spindle with a 5/16" knob 

(5525)

  

At 

Lea

st 1

-5/

8" 

Ov

erh

an

g

Do not allow 

router bit 

to strike 

jig base!

©Copyright WOODHAVEN INC.  5/15/15

(800) 344-6657 or WWW.WOODHAVEN.COM

7

6305 x2

5525 x2

MP375 x4

HB055, BUSH050 

& 5540 x2

Содержание 5435

Страница 1: ...050 3 8 Spacer 4 Part Description Qty HB060 3 Bolt 2 Part Description Qty 5540 Knob 2 Part Description Qty MP375 3 8 Screw 4 Part Description Qty HB055 2 Bolt 2 Part Description Qty 5525 5 16 Knob 2 Shown with optional toggle clamps Part Description Qty 5590 Knob 2 BEFORE BEGINNING Identify and verify that you have all the parts listed The Frame Panel Master was designed to be used with Woodhaven ...

Страница 2: ...5435B into slot C Install a fence on each bolt followed by a 5 8 spacer BUSH004 and a knob 5590 The 6 One track on each fence should be snug against the edge of the base 5435B Slide the fences as far apart from each other as possible and tighten the knobs for now Attach the fences to the base 5435B but first determine whether you ll be cutting panels or rails RAIL WORK the fences should be placed ...

Страница 3: ... bolts followed by two 3 8 spacers BUSH050 and knob 5548 2 Place rail between against notches in fences CUTTING RAILS Place the rail on the base and slide the fences in against each end of the rail so it s seated between the notches in the fences Place the template on the 1 1 2 bolts springs Using the center mark on the back edge of the template as a guide adjust the fences rail until the rail is ...

Страница 4: ...mp the template rail to the base using the knobs on the clamp pads Caution The knobs are large and easy to tighten but overtightening may cause damage to the jig Hold the jig by the handles and machine the rail to shape using a flush trimming bit ...

Страница 5: ...o remove the rail between operations For safety at least 1 8 of the bearing should ride on the template which also acts as a starting pin and provides the best control of the part Depending on part thickness and bit design this may require an additional spacer between the bearing and the cutter You can also use a router fence set back to accommodate the narrowest section of the rail to help vacuum...

Страница 6: ...f the fences Place the template on the 1 1 2 bolts springs Using the center mark on the back edge of the template as a guide adjust the fences panel to center the panel on the template Using the template as a pattern draw a line on the panel Remove the panel and rough saw it to shape staying approximately 1 8 away from the finished line ...

Страница 7: ... will reach high enough you can go directly from shaping the panel with a flush trim bit to machining the raised panel profile without removing the part between operations You ll need to slide the panel forward so it sticks out past the template at least 1 5 8 to prevent the raised panel bit from cutting into the base For extra safety and dust control use a router fence for additional support Adju...

Страница 8: ...l Master and the 1 1 4 screw and knob from each clamp pad Attach each toggle clamp to the clamp pad using the 3 8 screws MP375 2 per clamp Attach the clamp pads toggle clamps to the Frame Panel Master using a 2 bolt HB055 in place of the 3 bolt a 3 8 spacer BUSH050 and knob 5540 Replace the hex nut on the top of the toggle clamps clamping spindle with a 5 16 knob 5525 At Least 1 5 8 Overhang Do no...

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