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Crosscut Setup:

 

The Super Sled rides in the miter slot of the saw. Follow the instructions that come with 

the Jig Bar 

(4924B)

, install the hardware in the bar and adjust the bar to fit the left or right miter 

slot you've elected to use. These directions show the left miter slot being used. 
 

Lower the saw blade below the saw table. Place the Jig Bar, with the countersunk holes facing down, in the miter slot. 

There are two sets of bar mounting holes in the Sled Base 

(4965B)

. One set is for crosscut work 

(Slots in Sled Base are 

parallel to miter slot.)

 and the other set is for taper work 

(Slots in Sled Base are square to miter slot.)

See fig. 1 & 2

 

Setup for crosscut work: 

Align the 

crosscut

 bar mounting holes in the Sled Base with the threaded holes in the Jig Bar, 

positioning the Sled Base over the bar so that it doesn't overhang the cutting path of the saw blade by more than 1/2". Attach the 
Jig Bar to the Sled Base with the 1" flat head screws 

(MF010) 

included in the 

4924B

 hardware. After mounting the Jig Bar to 

the Sled Base, recheck the fit of the Jig Bar in the miter slot, making sure it slides smoothly but without slop. 
 

Raise the blade, turn the saw on and cut off the crosscut edge of the base overhanging the 

saw blade 

(This should be no more than 1/2"!)

, guiding the bar/base assembly in the miter slot. 

Turn the saw off, disconnect the power and lower the blade below the saw table. 

MF010 x4

MF010 x4

4965B Sled Base - Taper Setup
Slots in Base at 90º to blade

4965B Sled Base - Crosscut Setup
Slots in Base parallel to blade

Taper Setup:

 

Lower the saw blade below the saw table. Place the Jig Bar, with the countersunk holes facing down, in the miter slot. 

There are two sets of bar mounting holes in the Sled Base 

(4965B)

. One set is for crosscut work 

(Slots in Sled Base are 

parallel to miter slot.)

 and the other set is for taper work 

(Slots in Sled Base are square to miter slot.)

See fig. 1 & 2

Align the 

taper

 bar mounting holes in the Sled Base with the threaded holes in the Jig Bar, positioning the Sled 

Base over the bar so that it doesn't overhang the cutting path of the saw blade by more than 1/2". Attach the Jig 
Bar to the Sled Base with the 1" flat head screws 

(MF010, in the 4924B hardware)

. After mounting the Jig Bar to 

the Sled Base, recheck the fit of the Jig Bar in the miter slot, making sure it slides smoothly but without slop. 
 

Raise the blade, turn the saw on and cut off the crosscut edge of the base overhanging the 

saw blade 

(This should be no more than 1/2"!)

, guiding the bar/base assembly in the miter slot. 

Turn the saw off, disconnect the power and lower the blade below the saw table.  
 

When switching between crosscut and taper setups, leave the bar in the 

miter slot to insure it's always remounted in its original position.

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Содержание 4965 Super Sled

Страница 1: ... saw at least a 27 deep with a 3 8 x 3 4 miter slot that s between 4 1 2 and 7 1 2 from the blade measured from the blade side edge of the slot It can be used in the left or right miter slot Do not attempt to use on table saws with tables smaller than 27 If necessary add additional supports to your saw to prevent the saw from tipping For the Super Sled to work properly the miter slot of your saw m...

Страница 2: ...e bar base assembly in the miter slot Turn the saw off disconnect the power and lower the blade below the saw table MF010 x4 MF010 x4 4965B Sled Base Taper Setup Slots in Base at 90º to blade 4965B Sled Base Crosscut Setup Slots in Base parallel to blade Taper Setup Lower the saw blade below the saw table Place the Jig Bar with the countersunk holes facing down in the miter slot There are two sets...

Страница 3: ...ew the ratchet handle into the nut See fig 3 4 3 MF006 x2 HB030 WS002 5540 5864 WS002 BUSH001 4965D 4965C 5760B x2 4 NUT025 Fence Bracket Assembly 4965B Sled Base 4965A Fence Crosscut Fence Setup The vertical fence configuration is normally used for crosscuts Insert a 1 bolt HB030 thru the hole in each of the Fence Brackets install a washer WS002 and a knob 5540 on the end of each bolt Slide the t...

Страница 4: ... a handle 5590 on the end of the bolt Position the handle where desired on the Fence and tighten See fig 6 Insert two 1 4 spacers BUSH002 on a thumb screw 5505 and start an oval nut 5760B raised side first on the end of the thumb screw Slide it on to the T slot on the edge of the fence position it near the end of the fence for now and tighten This will serve as a work Stop See fig 6 inset Assemble...

Страница 5: ...s can be set using our optional 3690 Mite R Gage or a similar device See fig 7 The fence can be used at the rear of the work fence closest to operator shown in drawings or in front of the work fence furthest away from operator not shown In both cases the toggle clamps brackets should be positioned opposite the fence with the work between the fence and clamps 4 7 Crosscut Fence Setup Vertical Examp...

Страница 6: ...st them and tighten the handles Crosscut Fence Setup Horizontal Example 2 The horizontal fence configuration can be used for crosscuts but is not recommend etc To set the angles with the Index Pins place them in the desired locations in front of the horizontal fence index the fence against them and tighten the handles Fence at 0º Fence at 0º Optional 789S Flip Stop Fence at 45º Fence at 45º 4965PA...

Страница 7: ...ide the Outboard Clamp Brackets Toggle Clamps against the opposite side of the work Tighten the Outboard Clamp Brackets to the Sled Base then tighten the Toggle Clamps on the work using medium pressure Do not over tighten Make the cut being sure that the work is not touching the blade before starting the cut 8 6 Crosscut Fence Setup Vertical ...

Страница 8: ...R SLED FOR TAPERS Set the Fence to the desired taper or angle This is done by lining up the cut lines on your work with the cut edge of the Sled Base which is also the cut line of your saw Position the fence against the opposite side of the work and tighten Adjust the Stop against the end of the work Position the handle and toggle clamps on the Fence where desired Tighten the toggle clamps on the ...

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