1
Insert the 5/8" screws
(MF006)
from the
underside of the router plate through the
countersunk holes. Start an oval nut
(5760B)
, flat side first, on the end of
each screw. Slide a 6" Ultra Track
(4406)
on to two of the oval nuts,
position it even with the plate at
it's ends and edge, then tighten the
screws. Repeat for the second Ultra
Track on the opposite side of the
router plate.
ASSEMBLY - ROUTER SLED
Follow the directions in the
4973 Plate Hardware
and attach your router to the Router Plate
(3000P)
. The
router does not need to be perfectly centered on the
plate. Position your router on the plate so the router
handles (if you haven't removed them) are parallel to
one of the router plate edges and position the router
to take the best advantage of the plates mounting slots
and router control locations. Mark the position of
the router on the router plate (timing mark) so you
can return it to the same location, then temporarily
remove the router.
An optional drill style plate
(PN 3000PD)
is
available for semi-permanent mounting of your router,
but it requires drilling mounting holes in the plate.
Remove the paper backing and
install the glide pads
(PAD1 - 2 on
each track, 4 extras provided)
where
shown on the outsides of each Ultra
Track, next to where the plate attaches
to the track.
On four of the 3/4" bolts
(HB020),
install a 3/8" spacer
(BUSH050)
, washer
(WS002)
and
acorn nut
(NUT006)
. Slide two of the
bolt heads in to the top T-slot of the
Ultra Track, one on either side of the
knob. Position the spacers flush with
each end of the Ultra Track and lightly
tighten the acorn nuts for now. Repeat this
step on the opposite Ultra Track, then set the
Router Sled aside for now.
5760B x2
MF006 x2
HB020 x2
Tim
ing
M
ark
s
BUSH050 x2
WS002 x2
NUT006 x2
HB030 x1
BUSH050 x2
5590 x1
Glide Pads x2
44
06
On a 1" bolt
(HB030),
place two 3/8"
spacers
(BUSH050)
and start a knob
(5590)
on the end of the bolt. Slide the bolt head in
the top side T-slot of the Ultra Track. Center
the bolt in the track and lightly tighten the
knob for now. Repeat this step on the
opposite Ultra Track.
