Wood-mizer MP360 E16S Скачать руководство пользователя

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MAINTENANCE

Safety Devices Inspection

MAINTENANCE

doc071420

4-7

4.6

Safety Devices Inspection

MP360S Moulder – Safety Devices Inspection

Safety devices on the machine which must be checked before every shift:



E-STOP button and its circuit inspection,



Cutter cover safety switch and its circuit inspection.



Protective plate with limit switch and its circuit inspection.

1. E-STOP button and its circuit inspection



Use “I” buttons to start all cutters and next feed rollers. The motors should start.



Press the E-STOP button located on the control box. All motors should be stopped. Pressing
any of “I” buttons should not start any motor until the E-STOP button is released.

2. Cutter cover safety switch and its circuit inspection

CAUTION!

Use extreme caution when opening cutter housing cover if

any of the cutters are working (to inspect safety devices).



Be sure the emergency switch button is released;



Use “I” buttons to start all cutters and next feed rollers. The motors should start.



Open the cutter housing cover;



All motors should be stopped.



Pressing any of “I” buttons should not start the motors.

FIG. 4-5

Emergency switch

Содержание MP360 E16S

Страница 1: ......

Страница 2: ...ce MP360 E16S rev A1 00 MP365 E19S rev A1 00 Safety is our 1 concern Read and understand all safety information and instructions before operating setting up or maintaining this machine Form 2404 Original Instructions Please keep for future reference ...

Страница 3: ... 3 SETUP OPERATION 3 1 3 1 MP360 Moulder Assembly 3 1 3 2 MP365 Moulder Assembly 3 3 3 3 Planer moulder setup 3 5 3 4 MP360 MP365 planer moulder operation 3 8 SECTION 4 MAINTENANCE 4 1 4 1 Wear life 4 1 4 2 Sawdust Removal 4 1 4 3 Miscellaneous Maintenance 4 1 4 4 Drive Belts Tension Adjustment 4 2 4 5 Long term storage 4 6 4 6 Safety Devices Inspection 4 7 SECTION 5 PLANER MOULDER SPECIFICATIONS ...

Страница 4: ...er using a forklift or pallet jack with lifting capacity of minimum 800kg When replacing spare parts use only original parts and note that anything electrical must be assembled by a qualified electrician APPLICATIONS The planer moulder can be used for planing moulding thicknessing and planing wood chipboard board etc The planer moulder can be used for planing moulding wood chipboard board of dimen...

Страница 5: ...ur sides of a workpiece in one action The planer moulder is contained in a stable and strong chassis The table is made of planed cast iron The workpiece is fed lying on the planer table through the planer by feed rollers The feed rollers are driven by a chain transmission with separate motor The workpiece feed direction is controlled by adjustable fences and side press rollers All cutters are driv...

Страница 6: ...ave to be moved Ensure that there is enough space for the longest boards you want to plane at the in and outfeed sides and that there is enough space for maintenance and timber stocks Connect the dust hoses and fix using the hose clips on the planer and fan Hang the planer moulder s electrical cable on the ceiling or protect it in another way Never step on the cable The planer moulder should be co...

Страница 7: ...plied Wrench 10 mm Ring wrench 13 mm Open ended wrench 30 mm supplied Adjustable wrench 8 or 10 Sliding caliper Measuring tape or ruler Paraffin oil for the table Whetstone FOLLOWING SPACER RINGS ARE SUPPLIED 3 x 40 mm height per cutter 2 x 20 mm height per cutter 2 x 10 mm height per cutter 1 x 5 mm height per cutter 2 x 2 mm height per cutter 1 x 1 mm height per cutter 1 x 0 5 mm height per cutt...

Страница 8: ...al rules It is necessary to set the fan so that it will be easy to reach the switch IMPORTANT Remove the chips from the planer moulder when the work is finished CHIP EXTRACTOR TECHNICAL REQUIREMENTS1 The chip extractor must be approved according to the CE standard The airflow without external connection must be approx 5000 m3 hour The manufacturer s standard indication of airflow The chip extracto...

Страница 9: ...nts FIG 1 1 MP360 Electric box with control panel Top chip duct Table height adjustment handle Table height scale Feed speed adjustment handle Emergency switch Feed drive Fence Side cutter with adjustment handle and chip duct Fence adjustment handle Cutting Depth Adjustment Handle Outfeed table Infeed table ...

Страница 10: ...hip duct Table height adjustment handle Table height scale Feed speed adjustment handle Emergency switch Feed drive Fence Side cutter with adjustment handle and chip duct Fence adjustment handle Cutting depth adjustment handle Outfeed table Infeed table Additional Cutter with chip duct Additional cutter cover Emergency switch ...

Страница 11: ...hat shipping and handling charges may apply Handling charges are based on size and quantity of order 1 5 If You Need Service From Europe call your local distributor or our European Headquarters and Manufacturing Facility in Kolo Nagórna 114 St Poland at 48 63 2626000 From the continental U S call us toll free at 1 800 525 8100 Ask to speak with a Customer Service Representative Please have your ma...

Страница 12: ...l information NOTE gives helpful information Warning stripes are placed on areas where a single decal would be insufficient To avoid serious injury keep out of the path of any equipment marked with warning stripes 2 2 Safety Instructions NOTE ONLY safety instructions regarding personal injury are listed in this section Caution statements regarding planer moulder damage appear where applicable thro...

Страница 13: ...ibility to comply with all applicable federal state and local laws rules and regulations regarding the ownership and operation of your Wood Mizer planer moulder All Wood Mizer planer moulder owners are encouraged to become thoroughly familiar with these applicable laws and comply with them fully while using the planer moulder Wear Safety Clothing WARNING Secure all loose clothing and jewelry befor...

Страница 14: ...ck that the cutter can rotate freely and that there are no tools in or on the planer moulder before it is started Failure to do so may result in serious injury WARNING Always shut off the motor to stop the cutter whenever the planer moulder is not in use Failure to do so may result in serious injury WARNING Do not for any reason adjust the engine drive belts with the engine running Failure to do s...

Страница 15: ... always in proper working condition Planer moulder operation CAUTION The workplace always should be good illuminated The illumination at the operator s position should be at least 300lx Never use the planer moulder under the influence of strong medication alcohol or any other strong drugs WARNING Make sure the knives are properly fastened before starting the motor WARNING Never place tools or hand...

Страница 16: ...nt of the material being fed or received because it may suddenly kickback uncontrollably towards the operator This applies to both the in and outfeed sides although the risk is higher on the infeed side DANGER Planing moulding is possible only in direction shown below Arrow indicates planning direction Never try planing moulding in the opposite direction FIG 2 1 MP360 ...

Страница 17: ...nance work is performed by a qualified electrician and is in accordance with applicable electrical codes DANGER Hazardous voltage inside the electric boxes and at the motor can cause shock burns or death Disconnect and lock out power supply before servicing Keep all electrical component covers closed and securely fastened during mill operation FIG 2 2 MP365 ...

Страница 18: ...d be always in good condition IMPORTANT Planer moulder should not be modified by owner Use only original spare parts Keep safety labels in good condition IMPORTANT Always be sure that all safety decals are clean and readable Replace all damaged safety decals to prevent personal injury or damage to the equipment Contact your local distributor or Wood Mizer Customer Service to order more decals IMPO...

Страница 19: ...s description TABELA 2 0 Label View Label Number Description 096317 CAUTION Carefully read operator s manual before handling the machine Observe instructions and safety rules when operating 099220 Close guards prior to operating the machine 099221 CAUTION Keep safe distance when the machine is operating 099220 099221 ...

Страница 20: ...096316 Electric box opening is possible with the switch in 0 position only 096319 Always disconnect the power cord before opening the electric box 524993 CAUTION Hand injury hazard S12004G Always wear safety goggles when operating the planer moulder TABELA 2 0 ...

Страница 21: ...ctive ear muffs when operating the planer moulder 501465 Always wear safety boots when operating the planer moulder 512107 1 Always wear safety gloves when operating the planer moulder S20098 Motor rotate direction 087649 502481 Warning stripes P85070 CE safety certification TABELA 2 0 ...

Страница 22: ...Install adjusting screws C7 C8 and using them adjust the table so it is level Using adjusting screws B set the height of the infeed table so it is at the same height as the moulder cast iron table double check this with a long straight tube or flat board and the tables touches each other Tighten the mounting screws A Tighten bottom mounting screws D7 D8 and re check the table level and height See ...

Страница 23: ...ount the outfeed table according to the figure below See figure 3 3 4 Operator s panel Dismount the back cover A Mount the operator s panel B using four M8x25 socket head bolts Place all the cables inside the panel arm Re mount the back cover A See figure 3 4 FIG 3 3 FIG 3 4 ...

Страница 24: ...ting screws C7 C8 and using them adjust the table so it is level Using adjusting screws B set the height of the infeed table so it is at the same height as the moulder cast iron table double check this with a long straight tube or flat board and the tables touches each other Tighten the mounting screws A Tighten bottom mounting screws D7 D8 and re check the table level and height See figure 3 5 2 ...

Страница 25: ... Assembly EGdoc071420 3 4 3 3 Operator s panel Dismount the back cover A Mount the operator s panel B using four M8x25 socket head bolts Place all the cables inside the panel arm Re mount the back cover A See figure 3 7 FIG 3 7 A B ...

Страница 26: ...mmended Indoors the planer moulder can be operated with the sawdust collection system only The planer moulder can not be operated when it is raining snowing and in case of rain or snow the machine must be stored under roof or indoors The planer moulder can be operated in temperature range from 15o C to 40o C only The illumination at the operator s position should be at least 300lx1 The planer moul...

Страница 27: ...SETUP OPERATION Planer moulder setup EGdoc071420 3 6 3 See figure 3 9 FIG 3 9 MP365 E STOP Operator s position E STOP ...

Страница 28: ...tter rotation direction To do it look at the motor fan when planer moulder is turning on or off Do not check the cutter rotation direction by touching the cutter with any tool Failure to do so will result in serious injury of death BEFORE STARTING Check that no tools have been left in the planer Check that the cutters can rotate freely before the safety doors are closed Review the safety instructi...

Страница 29: ...tion EGdoc071420 3 8 3 3 4 MP360 MP365 planer moulder operation 3 4 1 Control panel See figure 3 10 MP360 planer moulder controls are shown below See figure 3 11 MP365 planer moulder controls are shown below FIG 3 10 MP360 FIG 3 11 MP365 A B C A B C ...

Страница 30: ...ss white I button to start material feed Press black 0 button to stop the feed Upper cutter Press white I button to start the upper cutter Press black 0 button to stop the upper cutter Right cutter Press white I button to start the right cutter Press black 0 button to stop the right cutter Left cutter Press white I button to start the left cutter Press black 0 button to stop the left cutter Lower ...

Страница 31: ...arp You can hurt yourself even when you touch the knife lightly The lower cutter is fixed to the planer table from the infeed side Two planning knives are mounted in two of four cutter s slots upon delivery planer knife 410 mm 16 HSS Another two planning knives can be mounted in the two empty slots SETTING THE CUT OF THE LOWER CUTTER Planning thickness of the lower cutter is set by adjusting the p...

Страница 32: ...m 4 10 wrench supplied The knife can be raised or lowered using the two adjustable screws C Use a 4 mm socket key supplied The bottom cutter s planing knives must be adjusted so that they are on the same level as the cast iron planer table E Place a straight flat board or cant F on the cast iron table over the lower cutter Adjust the knife so the knife in his highest position slightly touches the ...

Страница 33: ...s are very sharp You can hurt yourself even when you touch any knife lightly SETTING THE CUT OF THE TOP CUTTER The planning thickness of the upper cutter is set using the crank A Before setting the planning thickness it is necessary to loosen the locking handle B The set thickness can be read on the indicator C The indicator can be calibrated Plane some wood to obtain the material of desired heigh...

Страница 34: ...ustment block which is delivered with the machine Loosen the chip breaker s lock screws A slightly and place the adjustment block B over the knife C Position the block on the left side of the cutter Adjust the knife up or down until the knife touches the block Then position the block on the right side of the cutter and repeat adjusting the knife Then adjust all remaining knives After all knives ar...

Страница 35: ...e and lower the table must not be slack but needs to be tensioned enough that teeth mesh correctly The chain tension is adjusted with tensioning pulley Remove the cover A loosen the lock nuts B and move the pulley C to tension properly the chain Do not over tension the chain Do not adjust the chain tension when table is raising or lowering See figure 3 16 FIG 3 16 C A B ...

Страница 36: ... to the planer table with 30 mm diameter spindle which is a standard dimension Planer moulder is equipped with one universal side cutter with planing knives which can be easily replace with molding knives Lock nut and spindle on the movable side cutter have left threads IMPORTANT Movable side cutter lock nut has left thread After mounting knives perform the following steps Check that no tools have...

Страница 37: ...sen the lock screw B with a 4 mm Allen wrench C supplied and remove the chip breaker D Then remove the knife E from the dowel pin F Next tighten the locking screw firmly IMPORTANT Be sure the knives in the cutter are in proper direction The cutting edge must be pointed to the chip breaker Check if cutter is properly set on the spindle IMPORTANT All planer moulder cutters should turn in opposite di...

Страница 38: ...ht of the knife above the table must be 30 mm 7 6 17 30 mm If for example the height of the knife above the table is measured to 15 2 mm the cutter must be raised 14 8 mm 0 58 15 2 14 8 30 mm Take the following measures Remove the cutter Combine spacers to the calculated thickness 14 8 mm 0 58 in this example and thread them onto the spindle Place the cutter on the spindle screw on the lock nut an...

Страница 39: ...the cutter cuts and the back fence works as a support for the workpiece when it has passed cutter 2 and is ready to be worked by cutter 3 Both fences must be in line with one another but offset in parallel so that the front fence is slightly more to the right see fig In this way the back fence will support the workpiece once it has been cut by cutter 2 the workpiece is slightly smaller then The fe...

Страница 40: ...obtained and the fence stands straight Tighten the screws that fix the fence Close the safety doors and take the measures required to start the planer moulder Start the bottom cutter both side cutters and the feeder and feed in a test piece of approx 1 meter 3 ft Stop the planer moulder just as the board reaches the moveable cutter cutter 3 Drive the back fence towards the planed part of the board...

Страница 41: ...the finished board Fix this position with the lock handle under the table INDICATOR The indicator D shows the width measurement in mm in black and 1 10 mm in red Each time when setting to a new profile plane a board measure the outer measurements with the sliding caliper Turn the small handle to the right of the indicator so this measurement is shown in the window See figure 3 20 INSTALLING A PRES...

Страница 42: ...ut workpiece towards the back fence Set the pressure roller so that it protrudes approx 1 3 mm from the cutter s smallest plane diameter at the same height as the pressure roller The height of the pressure roller can also be set with washers above or below it Which may be required for producing certain profiles TEST RUN Always run a test piece and make subsequent ad justments Run a piece straight ...

Страница 43: ...n feed gear is not working Fluid should be refilled when it is not visible in the inspection window Use oil for automatic gearboxes or compatible oil according to the table below The variator is filled with AGIP BLASIA 32 oil at the factory and does not normally require an oil change during its life The worm gear oil does not normally need changing or topping up during the life of the gear See tab...

Страница 44: ...tarting the motor IMPORTANT When starting the machine for the first time check that cutter rotation direction is as indicated by the arrow located on the side cover If the rotation direction is incorrect invert the phases in the phase inverter in the power socket electric box Setting the phases in the phase inverter correctly will ensure correct rotation directions of cutter It is not allowed to u...

Страница 45: ...fore tilting the cutter C Cutter tilting lock Must be released before tilting the cutter D Cutter height crank E Cutter height lock handle Must be loosen before moving the cutter up or down F Cutter left right crank One full revolution of the crank moves the cutter left or right by 4mm G Cutter left right lock handle Must be loosen before moving the cutter left or right H Cutter drive belts tensio...

Страница 46: ... desired tool To do this hold the spindle in place A or B using 30mm wrench and loosen the spindle screw C using 10mm allen key Replace one or more spacers with the cutter or sleeve of the same dimension Mount desired tool in the cutter or sleeve and fasten it properly See figure 3 23 FIG 3 23 A B C ...

Страница 47: ...forming any service to planer moulder disconnect the power cord from the electric box WARNING In case of a drive belt break wait until all rotating parts are completely stop Failure to do so may result in serious injury or death Release the rubber latch A and open the drive belt housing B See figure 3 24 FIG 3 24 A B C ...

Страница 48: ...ted in the cuttery is approved to work with RPM you want to set The highest RPM 14 000 can be achived with optional cutter spindle To replace the spindle loosen both locking handles C and pull out the locking pin D After replacing the spindle secure it with locking pin and tighten locking handles Pull the handle B to tension the drive belt Lock the tensioner handle using locking handle A FIG 3 25 ...

Страница 49: ... This chart lists estimated life expectancy of common replacement parts if proper maintenance and operation procedures are followed Due to many variables which exist during machine operation actual part life may vary significantly 4 2 Sawdust Removal Remove the excess sawdust and chips from the inside and outside of the planer moulder using compressed air and brush every eight hours of operation 4...

Страница 50: ...d electrical connectors are in good condition 4 4 Drive Belts Tension Adjustment 4 4 1 Top cutter drive belt tension adjustment Check top cutter drive belt tension after first 20 hours of operation and every 50 hours of operation thereafter 1 Unbolt and remove top cutter drive belt cover A 2 Check top cutter drive belt for wear and tension Replace belt as needed 3 To tension the drive belt loosen ...

Страница 51: ...ck bottom cutter drive belt tension after first 20 hours of operation and every 50 hours of operation thereafter 1 Unbolt and remove bottom cutter drive belt cover A 2 Check bottom cutter drive belt for wear and tension Replace belt as needed 3 To tension the drive belt loosen motor plate mounting bolt B 4 Move motor with mounting plate to adjust properly drive belt Next tighten motor plate mounti...

Страница 52: ...ustment 4 4 4 doc071420 MAINTENANCE 4 4 3 Side fixed cutter drive belt tension adjustment Dismount both side covers A B Loosen four motor mounting bolts C Use adjustment bolt D to adjust belt tension FIG 4 3 03 B 03 6B0 18 B23 5 A C B D ...

Страница 53: ...cutter drive belt tension adjustment Dismount both side covers A B Loosen four motor mounting bolts C Use adjustment bolt D to adjust belt tension 4 4 5 Table chain tension adjustment See Section 3 4 4 Chain transmission with trapezoidal thread adjustment FIG 4 4 03 B 03 6B0 18 B23 5 A C B D ...

Страница 54: ...wer cord Perform all routine actions described above Remove the knives with mounting strips or clamping wedges and store them well lubricated inabove zero temperature Loosen the motor belt tension Spray a thin layer of anti rust coating such as P D R P onto the places not protected againstrusting Store the machine in a well ventilated room Cover the planer moulder ...

Страница 55: ...t feed rollers The motors should start Press the E STOP button located on the control box All motors should be stopped Pressing any of I buttons should not start any motor until the E STOP button is released 2 Cutter cover safety switch and its circuit inspection CAUTION Use extreme caution when opening cutter housing cover if any of the cutters are working to inspect safety devices Be sure the em...

Страница 56: ...rotective plate with limit switch and its circuit inspection Be sure the emergency switch button is released Use I buttons to start all cutters and next feed rollers The motors should start Using a board or cant push the protective plate A All motors should be stopped Back the board or cant Motors should remain stopped until they are restarted with any of I buttons FIG 4 6 A ...

Страница 57: ... cutter housing cover if any of the cutters are working to inspect safety devices Be sure the emergency stop buttons are released Use I buttons to start all cutters and next feed rollers The motors should start Open the additional cutter cover B All motors should be stopped Pressing any of I buttons should not start the motors Close the additional cutter cover B Motors should remain stopped until ...

Страница 58: ...MAINTENANCE Safety Devices Inspection 4 4 10 doc071420 MAINTENANCE FIG 4 7 A B C ...

Страница 59: ...ensions PLANER MOULDER SPECIFICATIONS doc071420 5 1 5 SECTION 5 PLANER MOULDER SPECIFICATIONS 5 1 Overall dimensions See figure 5 1 The overall dimensions of the MP360 Planer moulder are shown below all dimensions in millimeters FIG 5 1 MP360 ...

Страница 60: ...PLANER MOULDER SPECIFICATIONS Overall dimensions 5 5 2 doc071420 PLANER MOULDER SPECIFICATIONS See figure 5 2 FIG 5 2 MP360 ...

Страница 61: ...ULDER SPECIFICATIONS Overall dimensions PLANER MOULDER SPECIFICATIONS doc071420 5 3 5 See figure 5 3 The overall dimensions of the MP365 Planer moulder are shown below all dimensions in millimeters FIG 5 3 MP365 ...

Страница 62: ...PLANER MOULDER SPECIFICATIONS Overall dimensions 5 5 4 doc071420 PLANER MOULDER SPECIFICATIONS See figure 5 4 FIG 5 4 MP365 ...

Страница 63: ...ca tions Side fixed cutter motor specifica tions Side movable cutter motor specifications Feed motor specifications Motor Type Electric Motor Electric Motor Electric Motor Electric Motor Electric Motor Rated Voltage 3x400V 3x400V 3x400V 3x400V 3x400V Rated motor revo lutions 2900 r p m 2900 r p m 2900 r p m 2900 r p m 2780 r p m Rated cutter revo lutions 6000 r p m 6000 r p m 6000 r p m 6000 r p m...

Страница 64: ...r cutter motor specifica tions Lower cutter motor specifica tions Side fixed cutter motor specifica tions Side movable cutter motor specifications Feed motor specifications Motor Type Electric Motor Electric Motor Electric Motor Electric Motor Electric Motor Rated Voltage 3x400V 3x400V 3x400V 3x400V 3x400V Rated motor revo lutions 3480 r p m 3480 r p m 3480 r p m 3480 r p m 3340 r p m Rated cutter...

Страница 65: ...in accordance with PN EN ISO 3746 Standard Value for associated uncertainty K 4dB 2 The measured values refer to emission levels not necessarily to noise levels in the workplace Although there is a relation between emission levels and exposure levels it is not possible to determine with certainty if preventives are needed or are not needed Factors that influence the actual level of exposure of the...

Страница 66: ... max planning depth 8 mm Upper cutter max moulding depth 20 mm Lower cutter diameter 72 mm Lower cutter width 410 mm Lower cutter max planning depth 8 mm Lower cutter max moulding depth 10 mm Side cutter diameter 90 mm Maximum Height 40 mm Side cutter max planning depth 30 mm Cutter rotations 6000 r p m Knives Specifications Straight knife height A 20 mm Straight knife thickness B 3 mm Straight kn...

Страница 67: ...maximum 1 5 kPa for the nominal air flow rate If the pressure drop exceeds 1 5 kPa the machine might not be compatible with conventional CADES IMPORTANT The dust extractor hoses must be grounded or made with materials not accumulating electrostatic charge CAUTION Always turn on the dust extractor before starting the machine Pattern knife thickness Pattern knife max protrusion 1 1 According to EN 8...

Страница 68: ...type as brought into circulation by us In case of alteration of the machine not agreed by us this declaration is no longer valid We the undersigned herewith declare that Designation of the machine Four sided planer moulder Wood Mizer MP360 TYPE MP360 Models MP360EH16S MP360EB16S Is in conformity with the following EC directives Machinery Directive 2006 42 EC Electromagnetic Compatibility Directive...

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