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Wood-mizer MP260, Оригинальное руководство пользователя

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Troubleshooting

Mechanical or electrical problems

Troubleshooting

doc081920

6-5

6

The workpiece is fed poorly or 
not at all through the machine.

1. The shear pin in the out-feed 
roller is broken.

2. Wood debris and resin have 
accumulated in the grooves of the 
feed rollers and on the out-feed 
roller.

3. The pressure of the feed rollers is 
too low.

4. The vertical movement of the 
feed rollers is obstructed by wood 
debris that has got stuck in the verti-
cally movable bearing housings of 
the feed rollers or in the springs 
under these. 

5. Wood debris has accumulated 
around the upper cutter.

6. The machine table is covered 
with resin or rust.

7. The sliding strips under the feed 
rollers are defect.

8. One (or several) of the sprockets 
in the chain transmission of the 
feeder has come loose from the 
shaft.

1. Remove the planetary gear and 
replace the broken shear pin.

2. Clean the feed rollers. 

3. Increase the feeding pressure and 
make sure the feed rollers are balancing 
horizontally over the workpiece. 

4. Clean the bearing housings of the 
feed rollers, especially check the mov-
able part of the bearing housing. 
Remove wood debris that has got stuck 
in the springs of the feed rollers.

5. Remove the wood debris and 
increase the air flow in the chip extractor 
of the upper cutter.

6. Clean and lubricate the table.

7. Replace the sliding strips and fasten 
the new ones with double coated tape, if 
necessary in several layers, so that the 
the sliding strips are about 0.5 mm 
above the surface of the machine table.

8. Check the locking screws of the 
sprockets and tighten them against the 
flat part of the shaft.

The upper cutter rotates a long 
time after the machine has 
been shut off (the deceleration 
should be max. 10 seconds).

1. The fuse on the brake card has 
blown.

2. The brake card is defect.

1. Replace the glass fuse on the card.

2. Replace the defect brake card. On the 
new brake card there is a potentiometer 
that has to be adjusted (about 1/4 turn 
from 0).

One of the motors will not start.

1. Defect contact.

2. Defect motor.

3. A cable to the contact or to the 
motor is loose.

1. The electrical system may only be 
opened by a qualified electrician: 
Replace the defect contact.

2. The electrical system may only be 
opened by a qualified electrician: 
Replace the defect motor.

3. The electrical system may only be 
opened by a qualified electrician: Ensure 
that all cables are correctly connected.

Problem

Possible Cause

Remedy

Содержание MP260

Страница 1: ...nd Maintenance MP260 rev A1 00 Safety is our 1 concern Read and understand all safety information and instructions before operating setting up or maintaining this machine Form 2333 Original Instructio...

Страница 2: ...rollers 3 26 3 6 Leveling the machine cast iron table 3 27 3 7 Running the first test board 3 28 SECTION 4 OPERATION 4 1 4 1 Operation 4 1 4 2 Planing tips 4 3 SECTION 5 MAINTENANCE 5 1 5 1 Overview...

Страница 3: ...ECTION 6 TROUBLESHOOTING 6 1 6 1 Operation problems 6 1 6 2 Mechanical or electrical problems 6 4 SECTION 7 PLANER MOULDER SPECIFICATIONS 7 1 7 1 Overall dimensions 7 1 7 2 Specifications of the plane...

Страница 4: ...r using a forklift or pallet jack with lifting capacity of minimum 600kg When replacing spare parts use only original parts and note that anything electrical must be assembled by a qualified electrici...

Страница 5: ...re forbidden The MP260 is a planer moulder that can work four sides of a workpiece in one action The planer moulder is contained in a stable and strong chassis The table is made of planed cast iron Th...

Страница 6: ...rew the planer moulder down to the floor if it does not have to be moved Ensure that there is enough space for the longest boards you want to plane at the in and outfeed sides and that there is enough...

Страница 7: ...ed wrench 10 mm supplied Wrench 10 mm Ring wrench 13 mm Open ended wrench 30 mm supplied Adjustable wrench 8 or 10 Sliding caliper Measuring tape or ruler Paraffin oil for the table Whetstone FOLLOWIN...

Страница 8: ...l rules It is necessary to set the fan so that it will be easy to reach the switch IMPORTANT Remove the chips from the planer moulder when the work is finished CHIP EXTRACTOR TECHNICAL REQUIREMENTS1 T...

Страница 9: ...ment Visa Mastercard or Discover COD Prepayment Net 15 with approved credit Be aware that shipping and handling charges may apply Handling charges are based on size and quantity of order In most cases...

Страница 10: ...S call us toll free at 1 800 525 8100 Ask to speak with a Customer Service Representative Please have your machine identification number and your customer number ready when you call The Service Repre...

Страница 11: ...information NOTE gives helpful information Warning stripes are placed on areas where a single decal would be insufficient To avoid serious injury keep out of the path of any equipment marked with war...

Страница 12: ...bility to comply with all applicable federal state and local laws rules and regulations regarding the ownership and operation of your Wood Mizer planer moulder All Wood Mizer planer moulder owners are...

Страница 13: ...k that the cutter can rotate freely and that there are no tools in or on the planer moulder before it is started Failure to do so may result in serious injury WARNING Always shut off the motor to stop...

Страница 14: ...always in proper working condition Planer moulder operation CAUTION The workplace always should be good illuminated The illumination at the operator s position should be at least 300lx Never use the p...

Страница 15: ...side DANGER Planing moulding is possible only in direction shown below Arrow indicates planning direction Never try planing moulding in the opposite direction Use proper maintenance procedures DANGER...

Страница 16: ...y Emergency switch should be always in good condition IMPORTANT Planer moulder should not be modified by owner Use only original spare parts Keep safety labels in good condition IMPORTANT Always be su...

Страница 17: ...description TABLE 2 0 Label View Label Number Description 096317 CAUTION Carefully read operator s manual before handling the machine Observe instructions and safety rules when operating 099220 Close...

Страница 18: ...96316 Electric box opening is possible with the switch in 0 position only 096319 Always disconnect the power cord before opening the electric box 524993 CAUTION Hand injury hazard S12004G Always wear...

Страница 19: ...tive ear muffs when operating the planer moulder 501465 Always wear safety boots when operating the planer moulder 512107 1 Always wear safety gloves when operating the planer moulder S20098 Motor rot...

Страница 20: ...N 3 SETUP 3 1 MP260 Moulder Assembly Some of the machine components need to be assembled by the user before first usage 1 Operator s panel Mount the operator s panel A using three M8x20 socket head bo...

Страница 21: ...porting plate B using existing bolts C Tighten all fasteners by hand Using the adjusting screws D adjust the table so is level and on the same height as the moulder cast iron table double check this w...

Страница 22: ...ts is recommended Lock the castors if equipped Indoors the planer moulder can be operated with the sawdust collection system only The planer moulder can not be operated when it is raining snowing and...

Страница 23: ...Setup Planer moulder setup Setup doc081920 3 4 3 See figure 3 3 FIG 3 3 MP260 E STOP Operator s position...

Страница 24: ...completely stop Failure to do so may result in serious injury or death DANGER Use the inspection window to check cutter rotation direction To do it look at the motor fan when planer moulder is turning...

Страница 25: ...adjusting the knives on this machine always turn off the electrical circuit supplying power to the machine Failure to fol low this may result in serious injury or death WARNING Wear gloves when worki...

Страница 26: ...lots The head can be fitted with 2 additional straight planer knives or moulding knives in the two empty slots FIG 3 1 Lower Cutter Upper Cutter Diameter 2 13 16 72mm Diameter 2 13 16 72mm Width 11 13...

Страница 27: ...ow this may result in serious injury or death IMPORTANT Do not put a straight edge through the machine across the nylon inserts to adjust these knives Use the following procedure to set these knives a...

Страница 28: ...ase of carpen ter s square will be pushed out of position If the knife it is positioned too low in the cutter head the planer knife will not make contact and the straight edge will not move at all The...

Страница 29: ...knife height by adjusting the two recessed adjustment screws next to the cutter track See Figure 3 5 The knife sides have a recess that allows access to the adjustment screw heads FIG 3 4 FIG 3 5 1 L...

Страница 30: ...gib lock bolts are tight tighten the height adjusting screws until they touch bot tom of the indentations of the knives CAUTION If the height adjusting screws are screwed too tight the knife will crac...

Страница 31: ...table directly under the cutter head 3 Turn the cutter head so that the block will not press against the knives or the knife slots 4 Turn the crank that adjusts the machine table height front right c...

Страница 32: ...remove the knife gib lock bolts 2 Place the aluminum setting block supplied next to one of the knife adjustment screws See Figure 3 7 3 Adjust the knife up or down with the hex wrench until it just ba...

Страница 33: ...NOTE Always place the leading edge of the knife against the gib This is true for both straight planing knives and moulding knives in all cutter heads 5 Level the knives as described in Leveling lower...

Страница 34: ...e planer table are visible This allows longer knives such as bottom relief knives used for making flooring the abil ity to cut without impacting the spacer plate Various configurations used to remove...

Страница 35: ...shows both metric and Imperial measure ments By loosening the indicator screw and moving the indicator upwards or downwards the scale can be calibrated to match the takeoff of the upper cutter See Fi...

Страница 36: ...in the machine table IMPORTANT Screwed to the chassis above the machine table on the in feed side there is a limiting plate that when it is turned up side down limits the maximum takeoff of the upper...

Страница 37: ...y result in serious injury or death WARNING Wear gloves when working with knives in the machine Failure to follow this may result in serious injury or death CAUTION Check for tools used in the operati...

Страница 38: ...ximum 3 15 16 100 mm Rotation Speed 7000 rpm Cutting Depth Maximum 1 3 32 28 mm Specifications of the side cutter heads shipped with the machine Diameter Body 3 1 2 90 mm Height Body 1 9 16 40 mm Plan...

Страница 39: ...CUTTER WARNING Wear gloves when working with knives in the machine Failure to follow this may result in serious injury or death See Figure 3 13 Location of the side cutters FIG 3 12 FIG 3 13 Locking n...

Страница 40: ...me direction as their respective cutter rotate REPLACING KNIVES 1 Loosen the lock screw with a 4 mm hex key supplied 2 Remove the gib 3 Remove the knife from the dowel pins 4 Insert a new knife and gi...

Страница 41: ...at the cutter head can rotate freely and that there is approximately 5 mm 0 2 between the outermost cutting diameter of the cutter and the chip deflector that works as a chip barrier behind the movabl...

Страница 42: ...height of the head You may have to try several combinations of shims in order to achieve the correct height setting for the side cutter knives Replace the cutter in the same orientation as it came out...

Страница 43: ...ble side cutter head The movable side cutter head has a locking bolt under the table on the output side Loosen the movable side cutter locking bolt by the handle See Figure 3 17 Use the crank on the f...

Страница 44: ...just in front of the side cutter and can be moved in or out as needed to allow for varying width boards Where this bracket is placed also determines the widest board the machine will accept The press...

Страница 45: ...ain transmission Adjusting the feed roller pressure On each end of the feeding rollers there is a spring mounted bearing housing Under the bearing housing there is a spring on a threaded bar The press...

Страница 46: ...have mounted in the machine The feeding speed can be adjusted from 2 m min to 12 m min 3 6 Leveling the machine cast iron table IMPORTANT Leveling the machine table is a complicated operation Ensure...

Страница 47: ...ent of the table Adjust this by slightly turning the diffi cult bar even if this results in the table being not completely level This deviation is taken care of by fine tuning the position of the uppe...

Страница 48: ...s are started CAUTION Do not adjust the feeding speed if the motor of the feed rollers is not running Equipment damage may occur 4 Slow the speed of the feed rollers down using the knob on the planeta...

Страница 49: ...d through the planer through the observation window that is inte grated into the lid 8 Stop the machine with the stop button when the board gets just past the left side cutter just before it comes in...

Страница 50: ...re are their locations in the machine SETTING THE SECOND SIDE CUTTER FENCE The second side cutter fence is located on the far side of the stationary cutter see figure 3 23 It is set back away from the...

Страница 51: ...f the machine should be clear Material should be placed close to the infeed end of the machine for quick feeding into the machine and a stacking area should be prepared at the outfeed end Once the mac...

Страница 52: ...jury or death Read and understand all information and warnings contained in the Safety section of this Operators Manual before starting the planer CONTROL PANEL OPERATION The MP260 is operated via the...

Страница 53: ...ll it out until you here a click Check for rotation of all cutter heads before closing the lid and starting the machine Each cutter head should move freely and not impact any fences before starting Ch...

Страница 54: ...o not wait the fuse on the brake card may blow or if that fuse fails you will damage the brake card 4 2 Planing tips General recommendations If the knives in the upper cutter protrude too much the las...

Страница 55: ...rollers are to be set so that the feed rollers balance on the workpiece If the feed rollers lie diagonally over the workpiece they can pull askew and in addition the grooves in the rollers will make...

Страница 56: ...oards as they move through the machine and across the width of the cast iron table Planing stock thicker than 2 Inches The planer can mould and plane stock thicker than two inches with the side heads...

Страница 57: ...groove board from this previous run in the machine and match the knife height to match this original board 1 Set the side cutters to the initial height by measuring with straight edges from the cast...

Страница 58: ...result in serious injury or death Having a clean and organized work area helps prevent most of the types of accidents that commonly occur in a workshop environment Your work space should have designa...

Страница 59: ...the springs under the bearing housings of the feed rollers If so clean them Sometimes the spring must be removed from the threaded bar to be cleaned Note the setting of the spring before removing it...

Страница 60: ...doc081920 Maintenance 1 The bearing holders and springs of the feed rollers See Figure 5 1 Total of 10 four steel rollers and one rubber 2 Lubricate the trapezoidal threaded bars See Figure 5 2 Locate...

Страница 61: ...oved 4 The carriage of the movable cutter See Figure 5 4 Lubricate position bars and the threaded rod If the movable cutter is set in the same position for a long time e g when producing long series o...

Страница 62: ...ain transmission of the feed rollers See Figure 5 5 Cover removed 6 Knives spacers pressure rollers and side rollers See Figure 5 6 5 6 Cleaning the metal feed rollers Pitch may build up on the metal...

Страница 63: ...ating fluid properly to avoid spontaneous combustion Failure to follow this will result in serious injury or death IMPORTANT If you are selling your shavings for livestock purposes this may limit the...

Страница 64: ...e See Figure 5 7 Outfeed view chain adjustment sprocket lock nut use 17mm wrench See Figure 5 8 View from bottom looking up outfeed side cover panel removed 1 Remove the cover panel by using a 5 mm he...

Страница 65: ...reinstall new set screws in the feed roller sprocket the set screw heads must enter the cutouts for them located in the shaft NOTE If the sprocket rotated on the shaft it must be removed and re aligne...

Страница 66: ...ks See Figure 5 10 Remove the master link by placing a flat tip screwdriver behind the ends of the C clip apply pressure and carefully push the C clip off of it s mounting points IMPORTANT The C clip...

Страница 67: ...the stationary vertical cutter These screws pass through slots in the motor mount and fasten into the cast iron table See Figure 5 11 Use a 6 mm hex wrench to loosen mounting screws one turn 3 Use a 1...

Страница 68: ...the cast iron table NOTE The belt must be finessed over the top of the drive motor pul ley and under the bottom of the cutter pulley to come straight out The clearances are tight but it will come out...

Страница 69: ...related to the exterior parts of the machine you need to remove to gain access to the belt 1 Remove the movable vertical cutter chip extractor hose mount See Figure 5 13 2 Remove rear cover of the mov...

Страница 70: ...rews pass through slots in the motor mount and fasten into the cast iron table 5 Loosen do not remove the belt tension adjustment bolt to remove the tension from the drive belt NOTE The belt tension a...

Страница 71: ...the tension adjustment bolt bracket makes contact with the cast iron table NOTE The belt must be finessed over the top of the drive motor pul ley and under the bottom of the cutter pulley to come str...

Страница 72: ...w belt and slowly lower the motor with pulley to tighten the belt 5 Tighten the belt properly Do not over tighten the belt Properly tightened belt should be deflected by 1 5cm with a force of 7kg 6 Ch...

Страница 73: ...new belt and slowly lower the motor with pulley to tighten the belt 5 Tighten the belt properly Do not over tighten the belt Properly tightened belt should be deflected by 1 5cm with a force of 10 kg...

Страница 74: ...ntly sharp will heat up when cutting If you see blackened edges on moulding knives this is an indication that the knives are not sharp Continuing to use these knives will cause excessive wear on the m...

Страница 75: ...er cord Perform all routine actions described above Remove the knives with mounting strips or clamping wedges and store them well lubricated in above zero temperature Loosen the motor belt tension Spr...

Страница 76: ...nspection Use I buttons to start all cutters and next feed rollers The motors should start Press the E STOP button located on the control box All motors should be stopped Pressing any of I buttons sho...

Страница 77: ...l or inadvertent operation when such operation could cause injury to personnel Do not attempt to operate any switch or valve bearing a lock Lockout procedures must be used during Maintenance hazards i...

Страница 78: ...tagout may be used provided the owner operator complies with the provisions of the standard which require additional training and more rigorous periodic inspections When tagout is used and the energy...

Страница 79: ...tch close valve etc 4 De activate the energy isolating device s so that the machine or equipment is isolated from the energy source s 5 Lock out the energy isolating device s with assigned individual...

Страница 80: ...r removed from the area 3 Verify that the controls are in neutral 4 Remove the lockout devices and re energize the machine or equipment NOTE The removal of some forms of blocking may require re energi...

Страница 81: ...ure of the feed rollers is incorrectly adjusted 4 The workpiece is bent or warped 5 There is play in the suspension of the machine table 1 Adjust the in and out feed tables so that they are set to the...

Страница 82: ...spond to the setting of the scale 1 The takeoff of the knives in the upper cutter are set incorrectly 2 The pointer of the height scale is set incorrectly 1 Set the takeoff of the planing knives to 1...

Страница 83: ...ch the first two pressure rollers are mounted and also adjust the pressure roller behind cutter 3 4 Clean and lubricate the spring mecha nisms of the three pressure rollers 5 Choose a wider workpiece...

Страница 84: ...ergency stop button by pulling it outwards 3 Check the residual circuit breaker and the fuses in the building Also check the connecting cable 4 Wait until the overheating protection of the motor autom...

Страница 85: ...ing Remove wood debris that has got stuck in the springs of the feed rollers 5 Remove the wood debris and increase the air flow in the chip extractor of the upper cutter 6 Clean and lubricate the tabl...

Страница 86: ...and that the cooling fans of the motors have free flow If the motors are kept clean they will be cooled more efficiently 2 Grind or replace the knives 3 The electrical system may only be opened by a q...

Страница 87: ...ring is defect This can be due to wood debris that has accumulated on the back of the bearing housing which leads to overheating 4 The belt transmission is defect 1 Clean the cutter and mount the kniv...

Страница 88: ...nsions 7 7 1 doc081920 PLANER MOULDER SPECIFICATIONS SECTION 7 PLANER MOULDER SPECIFICATIONS 7 1 Overall dimensions See figure 7 1 The overall dimensions of the MP260 Planer moulder are shown below al...

Страница 89: ...13S 3 ph 230V CE Standard MP260EB12U 3 ph 230V UL Standard MP260EB13U MP260EB13U V 3 ph 230V UL Standard MP260EC13U MP260EC13U V 3 ph 460V UL Standard MP260EH12S MP260EH13S V 3 ph 400V CE Standard TAB...

Страница 90: ...wer 4kW 3kW 3kW 3kW 0 37kW Wood Mizer Part 537387 UL 537386 UL 537385 UL 537385 UL 533640 UL TABLE 7 3 MP260EA12U Upper cutter motor specifica tions Lower cutter motor specifica tions Side fixed cutte...

Страница 91: ...vels not necessarily to noise levels in the workplace Although there is a relation between emission levels and exposure levels it is not possible to determine with certainty if preventives are needed...

Страница 92: ...h 4 mm Upper cutter max moulding depth 20 mm Lower cutter diameter 72 mm Lower cutter width 300 mm Lower cutter max planning depth 4 mm Lower cutter max moulding depth 10 mm Side cutter diameter 90 mm...

Страница 93: ...maximum 1 5 kPa for the nominal air flow rate If the pressure drop exceeds 1 5 kPa the machine might not be compatible with conventional CADES IMPORTANT The dust extractor hoses must be grounded or ma...

Страница 94: ...y us this declaration is no longer valid We the undersigned herewith declare that Designation of the machine Four sided planer moulder Wood Mizer MP260 TYPE MP260 Models MP260EH13S V MP260EB13S V MP26...

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