Wood-mizer MP160 E3S Скачать руководство пользователя страница 5

INTRODUCTION

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doc072921

INTRODUCTION

SECTION 1   INTRODUCTION

Congratulations on your purchase of a Wood-Mizer Planer - Thicknesser!

Wood-Mizer  is  committed  to  providing  you  with  the  latest  technology,  best  quality,  and  strongest

customer service available on the market today. We continually evaluate our customers’ needs to ensure
we are meeting current wood-processing demands. Your comments and suggestions are welcome.

This  documentation  includes  information  on  preparing  the  planer/thicknesser  for  operation  and
operating, servicing and repairing the machine.

GENERAL

Check your planer/thicknesser  as soon as you receive it. Report any transport damage to the transport

company immediately.

Lift the planer/thicknesser using a forklift or pallet jack with lifting capacity of minimum 500kg. 

When replacing spare parts, use only original parts and note that anything electrical must be assembled

by a qualified electrician.

APPLICATIONS

The planer/thicknesser can be used for planing/thicknessing and planing wood, chipboard, board, etc.

Hard materials such as chipboard, teak, MDF, etc. require hard carbide tools.

The planer/hicknesser is designed for indoor use, with temporary outdoor use during good weather.

REQUIREMENTS 

Planer/thicknesser can be used in rooms with temperature range from -15

o

C to +40 C. Ventilation must

be mechanical and in accordance with standards.

The planer/thicknesser must be connected to a dust extractor. Dust extractor must be turned on when

the machine is working.

SAFETY DISTANCE

WARNING!

  Other  than  the  operator,  no  one  should  be  within  1,5

meters  of  the  planer/thicknesser's  sides  or  4  meters  from  the  infeed
and outfeed sides during operation. Mark a limit that prevents anyone
accidentally wandering into the risk area.

TIPS: 

An extended outfeed table is practical to use, and prevents anyone coming into the risk area.

Содержание MP160 E3S

Страница 1: ......

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Страница 3: ...MP160 E3S rev A1 01 MP160 E3S V rev A1 01 Safety is our 1 concern Read and understand all safety information and instructions before oper ating setting up or maintaining this machine Form 2402 Origin...

Страница 4: ...ECTION 3 SETUP OPERATION 3 1 3 1 Planer thicknesser setup 3 1 3 2 MP160 planer thicknesser operation 3 3 SECTION 4 MAINTENANCE 4 1 4 1 Wear life 4 1 4 2 Sawdust Removal 4 1 4 3 Miscellaneous Maintenan...

Страница 5: ...se only original parts and note that anything electrical must be assembled by a qualified electrician APPLICATIONS The planer thicknesser can be used for planing thicknessing and planing wood chipboar...

Страница 6: ...itch A 100 mm 4 dia hose is connected to the cutter TABLE SURFACE Table is made with a highest quality cast The table surface is specially processed for the highest precision and the best anti frictio...

Страница 7: ...ion switch CAUTION The illumination at the operator s position should be at least 300lx The light source can not cause stroboscopic effect Ensure that there is no risk of glare SPACE REQUIREMENTS The...

Страница 8: ...oil for grindstone FOLLOWING SPACER RINGS ARE SUPPLIED 3 x 40 mm height per cutter 2 x 20 mm height per cutter 2 x 10 mm height per cutter 1 x 5 mm height per cutter 1 x 2 mm height per cutter 1 x 1...

Страница 9: ...ion system to conform with national rules It is necessary to set the fan so that will be easy to reach the switch IMPORTANT Remove the chips from the planer thicknesser when the work is finished CHIP...

Страница 10: ...components FIG 1 1 MP160 Cutter with Safety Cover Electric box with control panel Chip Duct Bottom Table Height Adjustment Crank Table Height Scale Emergency Switch Lockable Castors optional Fence Top...

Страница 11: ...ormation NOTE gives helpful information Warning stripes are placed on areas where a single decal would be insufficient To avoid serious injury keep out of the path of any equipment marked with warning...

Страница 12: ...lity to comply with all applicable federal state and local laws rules and regulations regarding the ownership and operation of your Wood Mizer planer thicknesser All Wood Mizer planer thicknesser owne...

Страница 13: ...that the cutter can rotate freely and that there are no tools in or on the planer thicknesser before it is started Failure to do so may result in serious injury WARNING Always shut off the motor to s...

Страница 14: ...always in proper working condition Planer thicknesser operation CAUTION The workplace always should be good illuminated The illumination at the operator s position should be at least 300lx Never use t...

Страница 15: ...perator This applies to both the in and outfeed sides although the risk is higher on the infeed side DANGER Planing moulding is possible only in direction shown below Arrow A indicates planning direct...

Страница 16: ...watches or other jewelry while working around an open electrical circuit IMPORTANT Planer thicknesser is equipped with emergency switch It is used to immediately stop the motor in case of emergency E...

Страница 17: ...description TABELA 2 0 Label View Label Number Description 096317 CAUTION Carefully read operator s manual before handling the machine Observe instructions and safety rules when operating 099220 Clos...

Страница 18: ...g is possible with the switch in 0 position only 096319 Always disconnect the power cord before opening the electric box S12004G Always wear safety goggles when operating the planer thicknesser S12005...

Страница 19: ...ls Description 2 2 9 EGdoc072921 Safety 501465 Always wear safety boots when operating the planer thicknesser 089296 Revolutions direction 087649 502481 Warning stripes P85070 CE safety certification...

Страница 20: ...only The planer thicknesser can not be operated when it is raining snowing and in case of rain or snow the sawmill must be stored under roof or indoors The planer thicknesser can be operated in tempe...

Страница 21: ...To do it look at the motor fan when planer thicknesser is turning on or off Do not check the cutter rotation direction by touching the cutter with any tool Failure to do so will result in serious inju...

Страница 22: ...ncy stop switch is pressed it must be released before restarting the planer thicknesser turn right Over the emergency stop switch there is an indicator light B which indicates that the power is on Whe...

Страница 23: ...g screws see safety instructions WARNING Beware of the planer knives It is extremely easy to cut yourself on these even with the slightest touch DANGER Planing moulding is possible only in direction s...

Страница 24: ...ctive guard E so it covers the workpiece from the upper side for the workpiece hight up to 75mm When angle planning or the workpiece is higher than 75mm the protective guard shold be completely lowere...

Страница 25: ...ness can be read on the scale K Thicknessing depth can be adjust from 0 3 mm to 4 mm The maximum depth can be set for the material width not bigger than 160mm Always measure material and adjust the he...

Страница 26: ...ld be adjusted so it is 0 02 0 05mm above the highest position of the knives See figure 3 5 DISASSEMBLING ASSEMBLING AND GRINDING PLANING KNIVES DANGER Before changing the knives or performing any ser...

Страница 27: ...above the knife first on the left side of the cutter and next on the right side Adjust the knife up or down until the knife touches the block It can be adjusted also with magnetic adjusting tool See...

Страница 28: ...unt feed motor on the last feed roller Be sure the torque is constant Use the lock screw to secure the motor on the roller SETTING THE FEED SPEED To set the feed speed use the knob located on the feed...

Страница 29: ...This chart lists estimated life expectancy of common replacement parts if proper maintenance and operation procedures are followed Due to many variables which exist during machine operation actual par...

Страница 30: ...ectrical connectors are in good condition 4 4 Drive Belt Tension Adjustment 4 4 1 Top cutter drive belt tension adjustment Check top cutter drive belt tension after first 20 hours of operation and eve...

Страница 31: ...pulleys After pulleys alignment recheck the belt tension 4 4 2 Roller drive chain tension adjustment 1 Unbolt and remove roller drive chain cover A 2 Loosen tensioner bolt B Move the tensioner up dow...

Страница 32: ...term storage MAINTENANCE doc072921 4 4 4 Spray a thin layer of anti rust coating such as P D R P onto the places not protected against rusting Store the machine in a well ventilated room Cover the pl...

Страница 33: ...ollers The motors should start Press the E STOP button no 1 located on the control box All motors should be stopped Pressing the I buttons should not start the motor until the E STOP button is release...

Страница 34: ...l dimensions Specyfikacje EGdoc072921 5 1 5 SECTION 5 PLANER THICKNESSER SPECIFICATIONS 5 1 Overall dimensions See figure 5 1 The overall dimensions of the MP160 Planer thicknesser are shown below all...

Страница 35: ...below Planer thicknesser type MP160 Weight 286 kg Weight with transport box 356 kg Height 1265 mm Width 964 mm Length 1401 mm TABLE 5 1 Volts MP160EA6S 1 ph 230V CE MP160EA3U 1 ph 230V UL MP160EB6S 3...

Страница 36: ...Reducer Part No 533637 TABLE 5 3 MP160EA6S Top cutter motor specifications Feed motor specifi cations Motor Type Electric Motor Electric Motor Rated Voltage 1x230V 1x230V Rated revolutions 2860 r p m...

Страница 37: ...VT Part No 533643 TABLE 5 4 MP160EC3U Top cutter motor specifications Feed motor speci fications Current FL Current LL SCCR Motor Type Electric Motor Electric Motor 6 4 5 8 5kA Rated Voltage 3x400 460...

Страница 38: ...5 5 MP160EB3U V Top cutter motor specifications Feed motor specifi cations Current FL Current LL SCCR Motor Type Electric Motor Electric Motor 13 1 9 5kA Rated Voltage 3x230V 3x230V Rated revolutions...

Страница 39: ...for associated uncertainty K 4dB 2 The measured values refer to emission levels not necessarily to noise levels in the workplace Although there is a relation between emission levels and exposure leve...

Страница 40: ...ecifications Number of knife sockets 2 or 4 Top cutter diameter 72 mm Top cutter width 410 mm Side cutter diameter 92 mm Side cutter width 40 mm Cutter adjustment mm Cutter rotations 5840 r p m Knives...

Страница 41: ...r 5 5 8 EGdoc072921 Specyfikacje See table 5 11 A relation between the pattern knife protrusion and the thickness is shown below Pattern knife thickness Pattern knife max protrusion 1 1 According to E...

Страница 42: ...undersigned herewith declare that Designation of the machine Planer Thicknesser Type MP160 Serial number Is in conformity with the following EC directives EC Electromagnetic Compatibility Directive 2...

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