3
PART 1: APPLIANCE DATA .......................................................................................................................................................... 4
PART2: GENERAL INSTALLATION REQUIREMENTS...................................................................................................... 5
PART 3: UNPACKING.................................................................................................................................................................... 9
PART 4: PREPARING FOR INSTALLATION......................................................................................................................... 10
PART 5: WALL PREPARATION.................................................................................................................................................. 10
General ........................................................................................................................................................................................... 10
Brick, Stone Etc. Building. Main Case In Front Of Wall ........................................................................................................ 10
Brick, Stone Etc. Building. Main Case Recessed Into Wall...................................................................................................... 11
Timber frame building. Firebox in front of wall........................................................................................................................ 11
Wall preparation for flue tube. ..................................................................................................................................................... 12
Core drilling................................................................................................................................................................................... 12
Hammer and chisel cutting.......................................................................................................................................................... 12
Fixing the appliance in position ................................................................................................................................................... 13
Provision for main loom............................................................................................................................................................... 13
Prepare flue assembly ................................................................................................................................................................... 13
PART 6: INSTALLATION OF ELECTRICS, FIREBOX AND FAN BOX ......................................................................... 14
Securing firebox to wall - cable retention................................................................................................................................... 15
Securing firebox to wall using fixing brackets............................................................................................................................ 15
Fan box installation ....................................................................................................................................................................... 16
Electrical installation ..................................................................................................................................................................... 17
Refit the burner unit ..................................................................................................................................................................... 17
Electrical test.................................................................................................................................................................................. 18
Terminal guarding......................................................................................................................................................................... 18
PART 7: GAS SUPPLY INSTALLATION .................................................................................................................................. 19
Preliminary Burner Checks ......................................................................................................................................................... 19
Check Reference Pressure . ......................................................................................................................................................... 20
PART 8: FITTING THE CERAMICS......................................................................................................................................... 21
PART 9: CHECKS........................................................................................................................................................................... 22
Recheck Control Settings............................................................................................................................................................. 22
Check for spillage.......................................................................................................................................................................... 22
Flame supervision & spillage monitoring system...................................................................................................................... 23
PART 10: FINAL REVIEW............................................................................................................................................................. 23
PART 11: SERVICING PARTS AND REPLACEMENT ........................................................................................................ 24
To replace the burner plaques ..................................................................................................................................................... 24
To Remove The Pilot Unit ......................................................................................................................................................... 25
To Completely Remove The Burner Unit................................................................................................................................ 25
To Remove The Gas Tap/F.S.D & Solenoid Assembly........................................................................................................... 25
To Remove The Piezo Generator............................................................................................................................................... 25
To Remove The Main Burner Injector...................................................................................................................................... 26
To Remove an “On” or “Off” Switch ........................................................................................................................................ 26
To Gain Access to the Electrical Control Components .......................................................................................................... 26
To Remove the Distribution block............................................................................................................................................. 26
To Remove the Fan ...................................................................................................................................................................... 26
To remove the pressure switch ................................................................................................................................................... 27
Pressure switch strip down .......................................................................................................................................................... 27
Short List Of Spares...................................................................................................................................................................... 28
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