Operation manual GMK-A
Page 1 of 35
B0887
Piston pump
GMK-A
Translation of the
original operation manual
Version EN 05/2019
Страница 1: ...Operation manual GMK A Page 1 of 35 B0887 Piston pump GMK A Translation of the original operation manual Version EN 05 2019...
Страница 2: ...tency in the translated text occurs the original German operation manual should be referred to for clarifi cation or the manufacturer contacted Copyright Unless permitted explicitly the dissemination...
Страница 3: ...9 3 5 Technical data 9 3 5 1 Assemblies 9 3 5 2 Dimensions 10 3 5 3 Technical data 12 4 Functional description 14 4 1 Drive 14 4 2 Operation 14 4 3 Functional check 15 4 4 Level control 15 5 Safety no...
Страница 4: ...ault remedy and repair 30 8 1 Cleaning 30 8 2 Servicing 30 8 3 Inspection schedule 31 8 4 Repair 31 8 5 Accessories 31 9 Return shipment to factory 32 10 Disposal 34 11 Appendix 34 11 1 Content of the...
Страница 5: ...are obliged to read and understand this opera tion manual and in particular its section Safety regulations It is your safety that is at stake Should you have any question or uncertainty contact WOERNE...
Страница 6: ...f causing serious personal injuries Warning Any possibly dangerous situation capable of causing serious personal injuries Caution Any possibly dangerous situation that might cause minor per sonal inju...
Страница 7: ...de of the pump body and contains information as follows Manufacturer Type e g GMK A No order number e g 612345 1 Model year 2 4 Manufacturer and contact address Eugen Woerner GmbH Co KG Hafenstrasse 2...
Страница 8: ...ange other than that described above The lifetime is 50 000 strokes regardless of the number of outlets used Depending on the version these limits of use may be restricted further Such further restric...
Страница 9: ...l atmospheric pressure 1013 mbar by more than 0 5 bar as well as that of highly inflammable or explosive media and foodstuff is prohibited Important Please also note the safety data sheets pertaining...
Страница 10: ...Operation manual GMK A Page 10 of 35 B0887 3 5 2 Dimensions Weight with reservoir 380 250 125 approx 1 8 kg with reservoir 40 approx 3 5 kg with reservoir 04 05 approx 3 0 kg see also data sheet P0887...
Страница 11: ...Operation manual GMK A Page 11 of 35 B0887...
Страница 12: ...Motor Voltage 24 VDC Current consumption max 0 5 A Level control for reservoir 380 250 125 Voltage 10 30 VUC Switching current max 0 25 A Switching capacity 5 W VA Switching function NC contact at mi...
Страница 13: ...29 IP67 Switching function NC contact at min Connection diagram Reservoir 04 Equipment for cartridges 400 g System Lube Shuttle Reservoir 05 Equipment for cartridges 500 g System Reiner the following...
Страница 14: ...rotational movement of an electric motor 1 is converted via a swash plate 2 into a lifting movement of the delivery pistons 3 and 4 In the suction position piston 4 the medium is drawn in from the res...
Страница 15: ...ontrol A magnetic tape 10 in the follower piston 11 of the reservoir 5 dampens an integrated reed contact when the reservoir is empty The signal is emitted as long as the magnetic tape is within the d...
Страница 16: ...ent use of the unit 5 2 Requirements on user training Any person getting to work on the unit must be authorised and trained for that purpose by the operator They must be able to recognise and avoid po...
Страница 17: ...property damage As experience shows possible incorrect applications include for instance the following the delivery of highly inflammable or explosive media the delivery of media being capable of reac...
Страница 18: ...han original spare parts may be used The operator is required to regularly check and maintain all pro tection safety and monitoring facilities After every repair the flawless condition of the unit mus...
Страница 19: ...It is to be secured by means of two M5 screws at the both female threads of the pump body The device is screwed from the rear side For this purpose through holes are required on the wall surface The m...
Страница 20: ...an also use this signal for an emergency shutdown in case one or more lubricant lines are blocked WOERNER recommends programming the external control as follows If with the unit switched on no new sig...
Страница 21: ...for sealing the reservoir is completely in the countersink If necessary insert the O ring separately be fore screwing in the cartridge 6 5 1 2 Assembly of the reservoir type 40 Mounting the reservoir...
Страница 22: ...plied Make sure that the O ring for sealing the reservoir is located in the sinking 6 5 1 4 Closing an outlet 1 Remove any existing lubricant lines 2 Unscrew the non return valve cartridge using an op...
Страница 23: ...plug with sealing ring 6 5 1 5 Restoring an outlet that has already been closed 1 Unscrew the screw plug remove the sealing ring 2 Check the completeness of the non return valve cartridge before screw...
Страница 24: ...manual GMK A Page 24 of 35 B0887 3 Screw in the non return valve cartridge Tighten to 30 Nm Note The collar on the SW12 hexagon does not necessarily have to be in contact with the countersink in the...
Страница 25: ...Operation manual GMK A Page 25 of 35 B0887 4 Screw in push in fitting 5 Connect lubricant lines...
Страница 26: ...cal grease nipple to sealing nipple 1 Unscrew the conical grease nipple on the hexagonal head 2 Screw in sealing nipple 6 5 1 7 Conversion from conical grease nipple to locking coupling 1 Unscrew the...
Страница 27: ...y when the upper edge of the following piston is about 10 mm away from the upper edge of the cartridge reservoir The venting process may be shortened if the filling is performed while the unit is runn...
Страница 28: ...unit Switch on and off the unit that many times until the lubricant emerges free of air from the lines This operation can be short ened by ascending the tubes towards the outlet 6 6 Shutdown The unit...
Страница 29: ...ctric connection to the monitoring device 3 No response from Monitoring function Unit overloaded Switch off the unit by disconnecting the power supply and check the lines from the unit to the lubricat...
Страница 30: ...e with DIN VDE 1000 10 8 1 Cleaning Important The unit must not be cleaned by means of high pressure clean ers or compressed air Important The use of solvent containing cleaning agents may incur dam a...
Страница 31: ...in fitting 4 943 600 61 Polyamide tubes or hoses with connectors with claw groove Straight push in fitting 6 943 600 48 Polyamide tubes or hoses with connectors with claw groove Locking coupling G1 8a...
Страница 32: ...e original must be attached to the freight documents For damage assessment and in order to be able to perform the repair quickly and eco nomically we furthermore need a detailed description of the com...
Страница 33: ...harged and cleaned 2 the residual contaminations left are free of any substance being harmful to health or environment 3 the materials used by us in the product s comply with the notes on the purpose...
Страница 34: ...e declaration of conformity We hereby declare that the products GMK A as of model year 2018 meets all relevant provisions of the directive on machinery 2006 42 EC Furthermore the machine complies with...
Страница 35: ...Operation manual GMK A Page 35 of 35 B0887 11 2 Declaration of conformity...
