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2022-D034859

02a

2022-D034859

Revision: 02a

ATEX

Operating Manual

Содержание TK PLUS ATEX

Страница 1: ...2022 D034859 02a 2022 D034859 Revision 02a TK ATEX Operating Manual...

Страница 2: ...alpha GmbH Customer Service Walter Wittenstein Stra e 1 D 97999 Igersheim Tel 49 7931 493 12900 Fax 49 7931 493 10903 E mail service alpha wittenstein de WITTENSTEIN alpha GmbH 2012 This documentatio...

Страница 3: ...4 Dimensioning 11 3 4 1 Inspection 11 3 5 Weight 11 3 6 Noise emission 11 4 Transport and storage 12 4 1 Scope of delivery 12 4 2 Packaging 12 4 3 Transport 12 4 4 Storage 12 5 Assembly 13 5 1 Prepar...

Страница 4: ...pecifications for TK 004 for use in areas with explosion hazards 23 9 5 2 Technical specifications for TK 010 for use in areas with explosion hazards 25 9 5 3 Technical specifications for TK 025 for u...

Страница 5: ...ese instructions 1 1 Signal words The following signal words are used to bring your attention to dangers prohibitions and important information 1 2 Safety symbols The following safety symbols are used...

Страница 6: ...mbols The following information symbols are used requires you to carry out an action indicates the results of an action provides additional information on handling A Safety symbol see Chapter 1 2 Safe...

Страница 7: ...nvert torques and speeds It is designed for industrial applications Within terms of the EC machinery directive 94 9 EC the gearhead is considered a device that is mounted together with other devices i...

Страница 8: ...arhead may not be permitted to heat up to more than 90 C in normal conditions The gearhead can be heated additionally through heat connection to the motor and thus reach a higher housing temperature t...

Страница 9: ...ction of the temperature behavior and the running in behavior before startup Regular visual and acoustic inspections Prohibition of certain mounting positions and conditions Increased surface temperat...

Страница 10: ...ecure the machine against restarting and unintentional movements during assembly and maintenance work Hot gearhead housing can cause serious burns Touch the gearhead housing only when wearing protecti...

Страница 11: ...e plate The type plate is attached to the gearhead housing There are two centering mechanisms for the output flange in accordance with ISO 9409 The hollow shaft running through serves as a conduit for...

Страница 12: ...ature class N Ambient temperature Tbl 3 Type plate sample values Designation L Group category M Type of ignition protection maximum surface temperature N Ambient temperature Tbl 4 Type plate sample va...

Страница 13: ...al catalogue Chapter Information or Detailed construction or contact WITTENSTEIN alpha GmbH Note the reduced output specifications in construction according to Chapter 9 5 Technical specifications Ple...

Страница 14: ...or disposals 4 3 Transport Specifications on the weights refer to Chapter 3 5 Weight 4 4 Storage Store the gearhead in horizontal position and dry surroundings at a temperature of 0 C to 40 C in the o...

Страница 15: ...motor onto the gearhead Ensure that the motor is mounted if possible in a vertical direction Pressurized air can damage the gearhead seals Do not use pressurized air to clean the gearhead Directly sp...

Страница 16: ...plug D from the mounting bore in the adaptor plate B Under no circumstance remove the plug E in the housing Turn the clamping hub I until the clamping bolt H can be reached over the mounting bore Rel...

Страница 17: ...specified torques refer to chapter 9 3 Specifications on mounting on the gear output side table Tbl 14 Width across flats mm 5 8 10 Tightening torque Nm 10 35 50 Tbl 7 Torques for the plugs Gearhead...

Страница 18: ...even death Never operate damaged or abnormally running or sounding gearheads in an area of explosion hazard Improper use can cause damage to the gearhead and cause ignition dangers Make sure that the...

Страница 19: ...t shaft horizontal motor shaft downwards Co riding the gearhead on the drive axle is prohibited Exceptions require a written approval and technical statement from WITTENSTEIN alpha GmbH Use during per...

Страница 20: ...a motor table Tbl 12 7 1 3 Check for leakage Check the gear output radial shaft seal for leakage Look for external emission of lubricant from the drive Open up the Ermeto screw connection in the adap...

Страница 21: ...tes intended for this purpose Observe the locally valid regulations for disposals Maintenance work At initial startup After running in 4 hours After every 500 operating hours or 3 months Every5 000 op...

Страница 22: ...ling Increased noises during operation Distortion in motor mounting Please consult our Customer Service Department Damaged bearings Damaged gear teeth Loss of lubricant Lubricant quantity too high Wip...

Страница 23: ...force clamping hub N Plug in terminal Coupling 004 1 stage x 14 14 x 19 M5 10 9 M6 10 9 4 5 8 5 14 10 2 stage x 11 11 x 14 M4 12 9 M5 12 9 3 4 4 1 9 5 80 010 1 stage x 19 19 x 28 M6 10 9 M8 10 9 5 6...

Страница 24: ...x 4 5 M4 12 9 4 55 010 109 8 x 5 5 M5 12 9 9 0 025 135 8 x 5 5 M5 12 9 9 0 050 168 12 x 6 6 M6 12 9 15 4 110 233 12 x 9 0 M8 12 9 37 3 Tbl 13 Specifications on mounting onto a machine Size Design TK H...

Страница 25: ...T2N rpm 2000 2300 2800 2400 2400 Max drive speed n1Max rpm 6000 6000 6000 6000 6000 Average no load running torque T012 At n1 3000 rpm and 20 C gearhead temperature a Nm 1 4 1 3 1 2 1 4 1 3 in lb 12...

Страница 26: ...n lb 155 155 155 155 155 155 155 155 142 106 Emergency stop torque T2Not 1000 times possible during the lifespan of the gearhead Nm 40 40 40 40 40 40 40 40 40 40 in lb 354 354 354 354 354 354 354 354...

Страница 27: ...torques diminish during operation b Based on the shaft or flange center at the gear output Tbl 17 TK 004 2 stage Technical specifications for use in areas with explosion hazards Technical specificatio...

Страница 28: ...Bore diameters of the clamping hub 28 mm kgcm2 3 22 2 80 2 60 2 43 2 34 10 3 in lb s2 2 85 2 48 2 30 2 15 2 07 a No load running torques diminish during operation b Based on the shaft or flange cente...

Страница 29: ...dapter plate m kg 6 1 lbm 13 5 Noise level LPA At n1 3000 rpm w o load dB A 66 Max permissible housing temperature C 90 F 194 Ambient temperature C 0 to 40 F 32 to 104 Paint Blue RAL 5002 Direction of...

Страница 30: ...rpm 2100 2100 2100 1600 1500 Max drive speed n1Max rpm 2500 3300 4500 4500 4500 Average no load running torque T012 At n1 3000 rpm and 20 C gearhead temperature a Nm 4 6 3 6 2 8 4 2 3 4 in lb 41 32 2...

Страница 31: ...4 664 664 664 664 664 664 531 487 Emergency stop torque T2Not 1000 times possible during the lifespan of the gearhead Nm 200 200 200 200 200 200 200 200 200 200 in lb 1770 1770 1770 1770 1770 1770 177...

Страница 32: ...99 1 99 a No load running torques diminish during operation b Based on the shaft or flange center at the gear output Tbl 21 TK 025 2 stage Technical specifications for use in areas with explosion haza...

Страница 33: ...No load running torques diminish during operation b Based on the shaft or flange center at the gear output Tbl 22 TK 050 1 stage Technical specifications for use in areas with explosion hazards Techni...

Страница 34: ...level LPA At n1 3000 rpm w o load dB A 68 Max permissible housing temperature C 90 F 194 Ambient temperature C 0 to 40 F 32 to 104 Paint Blue RAL 5002 Direction of rotation Drive and gear output count...

Страница 35: ...12 18 15 in lb 155 128 106 159 133 Max torsional backlash jt arcmin 4 Torsional rigidity Ct12 Nm arcmin 76 87 99 97 96 in lb arcmin 676 766 874 860 847 Max axial force F2AMax b N 9900 lbf 2228 Max ra...

Страница 36: ...50 2150 2300 2550 2700 Max continuous speed n1Ncym At 20 T2N rpm 2800 2800 2800 2800 2800 2800 2800 2800 3000 3000 Max drive speed n1Max rpm 4000 4000 4000 4000 4000 4000 4000 4000 4000 4000 Average n...

Страница 37: ...es diminish during operation b Based on the shaft or flange center at the gear output Tbl 25 TK 110 2 stage Technical specifications for use in areas with explosion hazards Gearhead size TK Ratio i Oi...

Страница 38: ...Appendix TK ATEX en 36 2022 D034859 Revision 02a 9 7 Declaration of Conformity...

Страница 39: ...TK ATEX Appendix Revision 02a 2022 D034859 en 37...

Страница 40: ...nAC XXXXXXXX 2022 D016962 Revision 01 WITTENSTEIN alpha GmbH Walter Wittenstein Stra e 1 97999 Igersheim Germany Tel 49 7931 493 12900 info wittenstein de WITTENSTEIN being one with the future www wit...

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