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Wisconsin Motors V460D, Руководство по ремонту

Repair Manual для двигателя Wisconsin Motors V460D можно бесплатно скачать на manualshive.com. Этот мануал предоставляет подробные инструкции по обслуживанию и ремонту двигателя, помогая сохранить его в отличном состоянии. Не упустите возможность загрузить его и узнать все секреты этого продукта.

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Содержание V460D

Страница 1: ...WISCONSIN MODELS V465D V41NID V461D REPAIR WISCONSIN MOTORS LLC...

Страница 2: ...ort engine life Wisconsin distributors anddealers because of their closefactory relations canrender thebestandmost efficient service THE LIFE OF YOURENGINEDEPENDS ONTHE CAREIT RECEIVES The MODEL SPECI...

Страница 3: ...t to establishthepolished bearing surfaces which aresonecessary to the properperformance andlonglife of anengine These canonly beobtainedby runninga new enginecarefully andunderreduced loadsfor a shor...

Страница 4: ...this symbol z WARNING Operations that may result only in enginedamage are identified in the RepairManual by this symbol CAUTION Wisconsin Motors LLCcannotanticipate everypossible circumstance that mi...

Страница 5: ...hese sub systems Read andobserveall individual safety warningsas youusethis manual to operate service or repair yourengine Alwaysexercise caution wheneve workingwith an engineor any associatedsystem I...

Страница 6: ...ad Donot operateenginein a closedbuilding unless the exhaustis pipedoutside This exhaust contains carbon monoxide a poisonous odorless and invisible gas whichif breathedcauses serious illness andpossi...

Страница 7: ...Models 14 Magneto Ignition 15 Firing Order 12 Fuel 9 Fuel Mixture 20 Fuel Pump and Priming 9 Gasoline Strainer 12 General Information and Design 8 Generator Older Models 15 Governor Adjustment andOper...

Страница 8: ...ut Clean out all dirt and chaff from interior of shroud and from be tween fins of cylinders and heads 2 Removedirt an chaff from cylinder heat deflectors at manifold ports 3 Keep space between cylinde...

Страница 9: ...BATH AIR CLEANER STARTING SO STARTING MOTOR OIL FILTER OIL DRAIN PLUG MUFFLER DISTRIBUTOR ANTI DIESE LING SOLENOID BUTTON VARIABLE SPEED IOR CONTROL PRESSURE GAUGE STARTER SWITCH fWHEEL SHROUD FUEL PU...

Страница 10: ...ASSEMBLY CARBURETOR GOVERNOR ASSEMB ANTI DIESELING SOLENOID FLYWHEEL AIR SHROUD CAMSHAFT THRUST PLUNGI OIL MAINBEAI IDLER GOVERNOR ADJUSTING SCREW LEVER SPRING LOCKNUT I t _ UEL PUMP CAMSHAFT MAIN BE...

Страница 11: ...TTAPPET ADJUSTING SCREW HI TEMP SAFETY EXHAUST MUFFLER GASOLINESTRAINER OIL FILLER AND BREATHER CAP SPARK PLUG L DIP STICK STARTING SOLENOID STARTING MOTOR OIL PRESSURE j RELIEF VALVE OIL FILTER OIL D...

Страница 12: ...rankshaft bearings All of the circulated oil passes thru a full flow oil filter Crankcaseimpurities are collected in the filter element thereby minimizing friction and reducing wear to critical moving...

Страница 13: ...n brands of REGULARGRADE gasoline The gasoline should have an octane rating of at least 90 Low octane gasoline will cause the engine to de tonate or knock and if operation is continued under this cond...

Страница 14: ...the main troubles caused by the abrupt shut ting off of a hot engine is vapor lock This will result in hard starting which can be overcome by choking the engine when cranking or waiting until the eng...

Страница 15: ...s not registered on a gauge but can be checked by connecting a low pressure gauge to the 1 8 pipe tap located at the take off end of the engine above the camshaft plug Operate the engine at 1800 R P M...

Страница 16: ...w speed opera tion while carburetor throttle is closed by hand For illustrations and more information see Carburetor Fig 5 Manufacturer s Instruction Bulletin in the back of this manual IGNITION SYSTE...

Страница 17: ...ibutor cap remove rotor and dust cover b Hold distributor with face up and terminal wire or terminal stud away and in a 12 o clock posi tion as shown Mount rotor on shaft and turn uno til the rotor co...

Страница 18: ...or over allow the flash from the neon lampto illuminate the whitened vane At the time of the flash the leading edge of the vane should line up with the running spark advancetiming hole on theflywheels...

Страница 19: ...er at magneto mounting flange 5 Assuming the magneto is removed from the engine set magneto for spark discharge to the No 1 ter minal This is accomplished by use of a short stiff length of wire placed...

Страница 20: ...d re gapped Approximately every 350 hours of operation replace spark plugs with new plugs of correct heat range like Champion 14 ram No N 12Y or equal The width of the gap between the points of the tw...

Страница 21: ...f the timing gear cover The governor is driven off the camshaft gear and turns 1 8 faster than crankshaft peed Flyweights are hinged to lugs on the drive gear Hard ened pins on the flyweights bear a a...

Страница 22: ...will give higher speeds while loosening the locknut will lower the spring tension and reduce the R P M CLUTCH AND REDUCTION UNITS CLUTCH POWERTAKE OFF Fig 18 The clutch available on this engine is of...

Страница 23: ...re provided for this purpose The reduction unit is operated in oil and the gear case oil level must be maintained to the oil saber gauge mark or plug opening see Fig 21 In Twin Disc units high grade t...

Страница 24: ...rich to burn In that case starting may be accomplished by continued cranking with the car buretor choke open To testforclogged fuelline loosen fuellinenut at carburetor slightly If lineis open fuelsho...

Страница 25: ...to causes under p r e v i o u s heading Worn or loose piston pin ENGINE BACKFIRES THROUGH CARBURETOR Water or dirt in gasoline Engine cold Poor grade of gasoline Sticky inlet valves Overheated valves...

Страница 26: ...plug so that any condensa tion which may have collected may be drained before new crankcase oil is added It is highly recommend ed that the crankcase bottom cover be removed and scrubbed of all sedim...

Страница 27: ...ce to the life of your engine ACCESSORIES Remove clutch or clutch reduction unit if engine is equipped with either of these accessories AIR CLEANER can be removed as a complete unit when flywheel shro...

Страница 28: ...el shroud to gear cover The flywheel shroud air cleaner and control panel assem bly can be removed as illustrated in Fig 25 In reassembly insert rubber Bendix cover between flywheel shroud and starter...

Страница 29: ...t gaskets will stay in the manifold ports New gaskets should be mounted accordingly in reassembly To prevent restriction in ports because of misalign ment between the manifold and cylinder heads there...

Страница 30: ...if convenient construct an engine fixture by making a box from 2 x 6 lumber as illustrated in Fig 33 Make the box about 16 inches square x 8 inches high with a 2 inch clearance hole in the top and op...

Страница 31: ...lel steel bar across the ports and tap the heads lightly with a rubber mal let to rotate them until they are square Turn cylinder head nuts to a snug fit and re check alignment Torque cylinder head nu...

Страница 32: ...then do like wise with the No 2 and 4 cylinder bank Identical numbers are stamped on the side of the rod with its corresponding cap These numbers must be on the s me side of the connecting rod in rea...

Страница 33: ...ylinder head end Note Rod bear ing should be parallel to flats at base of cylinder barrel for correct assembly to crankshaft see Fig 38 Gently tap piston into cylinder and to bottom of bore Use the wo...

Страница 34: ...hole in bracket Apply 271 Loctite to setscrew threads and securely tighten in place Lubricate shaft so that rocker arm bearings will not operate dry when starting engine CAMSHAFT Fig 45 Fig 46 Pull ta...

Страница 35: ...ING PLATE and CRANKSHAFT Fig 49 Remove mainbearing plate gaskets and shimsfrom take off end of engine Slip a length of pipe over the gear end of the crankshaft and with the assistance of another perso...

Страница 36: ...en gine supports and remove main beating plate gaskets and shims Slip a length of pipe over the gear end of the crankshaft and with the assistance of another per son withdraw crankshaft with center b...

Страница 37: ...ig 54 together with retaining ring The ring must overlap both mating edges of the bearing Insert shouldered dowel pin into either hole of the bearing race and place the hanger body against the bearing...

Страница 38: ...edbattery cable Do Not operate engine with battery disconnected or dis connect the alternator output lead while the alternator is operating as dampingeffect of the battery will be lost The voltage wil...

Страница 39: ...emulsion This emulsion is discharged into the an stream to form the idling mixture through two holes one of which is controlled by the idle adjusting needle Turning the adjusting needle counter clock...

Страница 40: ...ZENITHMODEL 87A8 CARBURETOR L 57 L 77 Series 36...

Страница 41: ...jet 32 using a small screwdriver 6 Remove the fuel valve seat 31 and fibre washer 30 using Zenith Tool No C161 85 7 Removethe idle adjusting needle 17 and spring 18 CLEANING Thoroughly clean all metal...

Страница 42: ...obtained Then clean the points again before sealing the magneto FIELD SERVICE NOT RECOMMENDED The cam wick if dry or hard should be replaced with a new factory impregnated wick Other than this the Typ...

Страница 43: ...nition switchin the on positionthe light shouldlight NOTE If there is novoltagepresentat the positiveside of the coil recheckthe circuit fromthe battery through the ignition switchto the coil 2 Discon...

Страница 44: ...20120010 20120003 YL394 18 YL396Ao18 DESCRIPTION QTY Distributor cap gasket includes 1 11 1 Vented distibutor cap 1 Advance weightsset 1 Advance Springsset 1 Gearkit for YF50 YF50A incl 4 7 1 Gear ki...

Страница 45: ...eel Alternator 10 GAGEMINIMUM CHARGE SWITCH AMMETERI OB D C s GNITIONS ANTI DIESELING SOLENOID BATTERYAND CABLES i FOR S EO CO O _ g STARTING MOTOR E__ W R__ co LI Io I I o RECTIFIER REGULATOR HI TEMP...

Страница 46: ...TS Available from your Authorized WISCONSIN MOTORS LLC Service Center WISCONSIN MOTORS LLC SALES OFFICE 2020FletcherCreekDrive Memphis Tennessee 38133 Phone 901 371 0353 Toll Free 800 932 2858 January...

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