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Wintex Agro 1000S, Инструкция по эксплуатации

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Wintex Agro, Vilhelmsborgvej 8C, DK-7700 Thisted 

+45 97990800, [email protected], www.wintexagro.com

 

202203 

5.  PROBLEM SOLVING 
______________________________________________________________________________________________________________ 
 
 
5.a.  FAULT LOCATION SOIL SAMPLER 

 
PROBLEM 
 

 
CAUSE 

 
POSSIBLE SOLUTIONS 

The WINTEX does not start soil  
sampling. 

1) The fuse is blown. 
2) The emergency stop is activated. 
3) The top sensor is broken. 
4) A switch is broken. 
5) There is a gap between the top  
sensor and the upper sensor plate. 
6) The hydraulic oil is overheated.  
 

1) Replace the fuse with a new 7.5-amp fuse. 
2) Deactivate the emergency stop. 
3) Replace the sensor with a new one. 
4) Replace the switch with a new one. 
5) Adjust the upper sensor plate. The gap 
 should be 2-3 mm. 
6) Wait until the oil has cooled down. 

The soil sampler does not reach the ground 
before the probe starts to move downwards. 

1) There is too much oil supply, or the  
oil viscosity is too high. The oil might be too 
cold. 
 

1) Change the oil. Heat the oil up by running the 
foot manually up and down. Alternatively raise the   
foot pressure. Contact the dealer for more  
settings. 
 

The hammer has no or too little power. 

1) The probe is mechanically blocked. 
2) The pressure accumulator is broken. 
3) The hydraulic oil pump is broken. 
4) The hydraulic oil filter is blocked. 
5) The probe is defective. 

1) Remove potential nicks. Lubricate the probe. 
2) Replace the accumulator with a new one. 
3) Replace the hydraulic oil pump with a new one. 
4) Replace the hydraulic oil filter.  
5) Replace the probe. The probe must  
be able to move freely for 15-20 mm. 
 

The probe does not rotate properly. 
 

1) The push button on the rotation  
valve is activated. 
2) The sensors for rotation are not  
adjusted correctly. 
 

1) Deactivate the push button by pressing and 
turning it clockwise. Then release the button. 
2) Adjust the sensor. The gap should be 1-2 mm.  

The probe gets stuck when moving upwards. 
 
 
 

1)  There are nicks/notches on the  
probe. 
2) The revolving platform is not  
lubricated sufficiently. 
 

1) Remove/repair the nicks. If there are notches, 
mount a new probe. 
2) Lubricate the revolving platform. 

The oil gets overheated. 
 
 
 
 

1) The fuse for the electric fan is 
blown. 
2) The thermostatic switch for the fan is 
broken. 
3) The cooling fins are blocked. 
 

1) Exchange the 15-amp fuse in the electricity box. 
 
2) Replace the thermostatic switch for the fan with  
a new one. 
3) Clean the cooler fins. 

The soil sample is not divided correctly. 
 
 

1) The gap between the sensor and the 
rotary sensor plate in the is too wide. 
2) The rotation sensor is broken. 

1) Adjust the sensor plate in the middle. The gap 
should be 1 mm. 
2) Replace the sensor with a new one. 

Содержание 1000S

Страница 1: ...P A G E 1 Wintex Agro Vilhelmsborgvej 8C DK 7700 Thisted 45 97990800 contact wintexagro com www wintexagro com 202203 INSTRUCTION MANUAL WINTEX 1000S 2000 3000 ...

Страница 2: ...sample 12 f Settings layers per sample split mode soil box 13 g Soil sampling 13 h Double rotation 14 i Foot pressure 14 j Test menu 15 k Sensor adjustment 17 4 Maintenance 19 a Replacement of o ring scraper and probe 19 b Adjustment of chain for rotation 21 c Adjustment of chain for probe up or down 21 d Hydraulics 22 e Manual activation of the hydraulic valves 23 f Adjustment of the hydraulics 2...

Страница 3: ...________________________________ Please maintain a sufficient distance and stay clear of the working space before starting the soil sampler When inspecting the soil sampler you must always activate the emergency stop and the vehicle must be turned off Every time you start the soil sampler you must test the emergency stop Do not use the soil sampler if the emergency stop does not turn it off The so...

Страница 4: ...ar protection required Moving parts danger of harming hands Moving parts danger of harming hands Moving parts danger of harming hands Entrapment hazard Danger of cutting probe has sharp edges Moving parts danger of harming hands CAUTION required at the following parts IMPORTANT Never disconnect the ground connection to the control system ...

Страница 5: ...ch you need for mounting the soil sampler on the frame Please note that it might be necessary to drill new holes for the brackets or weld the brackets to the chassis of the vehicle The mounting frame must be located 20 cm above the ground Optional The WINTEX can be delivered with 10 cm longer cylinders which allow the mounting frame to be mounted up to 30 cm above the ground The mounting frame und...

Страница 6: ...itting oil pump and Honda GX200 motor Oil pump and Honda GX 200 motor on a John Deere 855D The numbers on the hoses and the numbers on the hydraulic block must match and be connected accordingly 2 b MOUNTING THE WINTEX ON A REVERSED FRAME The reversed frame always needs to be customized so that it fits the vehicle in question Therefore the frame is delivered unpainted ...

Страница 7: ...t for mounting the hydraulic unit Some vehicles have a bed which is big enough to place the hydraulic unit beside the soil sampler Other vehicles are narrower or shorter Therefore it might be necessary to make a bracket to mount the hydraulic unit on top of the wheel tub or even on the side of the cargo bed Make sure that there is enough space in the bed of the pickup so that the soil sampler can ...

Страница 8: ...ake sure that the position lock bolts engage in the holes to secure the soil sampler Then release the position lock bolts of the tilting frame and raise the soil sampler by hand into the working position Make sure that the lock bolts engage The tilting part of the frame is locked with position lock bolts You can adjust the angle so that you can tilt the soil sampler in a 90 degree angle to the gro...

Страница 9: ... The Wintex is delivered with a 12 V socket which must be connected to the 12 V plug of the tractor Connecting the hoses c Hose P 1 must be connected to the hydraulic pressure port of the tractor Hose R 2 must be connected to the hydraulic return port of the tractor Hose T 3 must be connected directly to the pressure less return part of the tractor 3 2 1 ...

Страница 10: ...s 4 Escape 11 Menu ENTER 5 Reset 12 Sample mode 6 Probe up down STOP 13 Manual override 7 Foot up down STOP 14 Rotation STOP 15 START HOME Any activation of part no 6 7 and 14 will stop the soil sampler 3 b CONNECTION AND START UP Connect the control system to 12 V DC as indicated on the cables The system needs a 10 amp fuse which must be connected to the battery as close as possible At the start ...

Страница 11: ...ings Press MENU The display will now show Setup Menu You can shift between settings by using the arrow up and arrow down keys The settings can be adjusted by holding the MENU key down until the number of the display flashes Then adjust the figure by using the arrow up or the arrow down keys When you have entered the preferred number press MENU enter again and the setting is saved 3 d SETTINGS DEPT...

Страница 12: ... for lowering the numbers for each sample When the soil sampler has taken the entered number of sticks it will not take another sample before you press RESET By entering the number 99 you can disable this function and the soil sampler will sample indefinitely There is a counter at the bottom on the right which counts the number of sticks in each sample The counter can be reset to 0 by pressing RES...

Страница 13: ...se the SPLIT MODE key to shift between these options WINTEX 3000 Three numbers will be shown on the screen meaning that you are about to take a sample from three layers at the same time With the WINTEX 3000 you do also have the option to take a sample from one or two layers As mentioned above use the SPLIT MODE key to shift between these possibilities one number on the screen sampling will happen ...

Страница 14: ...ampler will return into the start position 3 h DOUBLE ROTATION Press the key with the rotation symbol to perform an extra rotation which can be advantageous in some kinds of soil 3 i 3 i FOOT PRESSURE If the soil sampler is not pressed firmly against the ground you need to adjust the foot pressure by using MENU and arrow keys as mentioned above The pressure should be set at a value that makes the ...

Страница 15: ...log current inputs outputs current outputs current software version Enter the test menu by pressing the MENU key The screen will now show Set up Menu Press the arrow down key and the Test Menu will appear Press MENU again and you will now have access to the above mentioned content You can shift between the content by using the arrow up and arrow down keys In some cases it seems like you only can s...

Страница 16: ...vej 8C DK 7700 Thisted 45 97990800 contact wintexagro com www wintexagro com 202203 Current power supply pressure and depth Monitor keys Monitor switches Monitor LEDs Digital inputs Analog inputs Outputs Current outputs Software version ...

Страница 17: ...oot down valve 12 V 1 7 A F2 Out Probe up valve 12 V 1 7 A F3 Out Probe down valve 12 V 1 7 A G2 Out Rotation valve 12 V 1 7 A G3 Out Main valve 12 V 1 4 A H2 Impulse GPS 12 V 0 1 A H3 Power Transducer power 12 V 0 01 A I2 In Probe up sensor 2 7 V 10 V 2 7 V indicates that the sensor is active 10 V indicates that the sensor is not active 12 V indicates that the power supply for the sensor cable is...

Страница 18: ... incorrect or the sensor is on the edge of one of the sensor rail holes If the sensor is adjusted to far away from the rail the light will also turn orange The sensor will still give the correct signal but there is a risk of wrong readings thereby giving an incorrect height When the soil sampler is moving downwards the sensors will flash orange and green This is perfectly normal as the sensors pas...

Страница 19: ... O RING SCRAPER AND PROBE Revolving platform Sraper Probe O ring Replacement of probe Remove the soil box and unscrew the six bolts with a 5 mm hex key Both halves of the retainer can now be removed Unscrew the three bolts The revolving platform can now be pulled down along the probe Caution The probe has sharp edges Remove the retainer with the special key which is delivered together with the WIN...

Страница 20: ...contact wintexagro com www wintexagro com 202203 Replacement of o ring When the probe is removed it is possible to replace the O ring Replacement of scraper At first force the spring roll pin out Then replace the scraper and replace the old spring roll pin with a new one ...

Страница 21: ... for rotation by turning the insex bolt clockwise to tighten the chain counter clockwise to loosen the chain When the chain is adjusted correctly the four screws must be tightened again Use a 4 mm hex key 4 c ADJUSTMENT FOR CHAIN FOR PROBE UP OR DOWN Move the probe approximately 20 cm down Activate the emergency stop to stop the soil sampler and turn off the engine The chain can now be adjusted by...

Страница 22: ...P A G E 22 Wintex Agro Vilhelmsborgvej 8C DK 7700 Thisted 45 97990800 contact wintexagro com www wintexagro com 202203 4 d HYDRAULICS ...

Страница 23: ...hen pulling the valve Probe up down 2 The probe goes down when pulling the valve The probe goes up when pushing the valve Rotation 3 Screw counter clockwise to activate the rotation process Then press the main valve 4 Important Reset the button into start position after use Adjustment of probe pressure 5 Reading the probe pressure during sampling 6 Do always activate the function of a valve first ...

Страница 24: ...he red cap is for adjusting the main pressure The main pressure is preset on 120 bar It must only be adjusted after signing a written agreement with Wintex Agro Adjusting the pressure of the probe Loosen the lock nut Adjust the pressure with a 6 mm hex key Pressure will rise when turning to the right and lower the pressure by turning to the left If the hammer will not move down or if the soil samp...

Страница 25: ...and 30 bar Read the pressure on this manometer which only is for reading the pressure of the probe when it is moving downwards 4 g DISMOUNTING THE ACCUMULATOR Make sure that the tool is in good condition and that the bolt is clean Loosen the screws carefully with a 4 mm hex key Note There are two screws in each hole Use a 3 mm hex key Make sure that the tool is in good condition and that the bolt ...

Страница 26: ...rized If the diaphragm can be pushed a lot the accumulator must be charged with nitrogen or the diaphragm is defective In case of a defective diaphragm the accumulator must be replaced Loosen the charging screw with a 6 mm hex key If the accumulator is in order you can hear a whistling sound from the nitrogen In this case merely recharge the accumulator If there is no whistling sound the diaphragm...

Страница 27: ...vej 8C DK 7700 Thisted 45 97990800 contact wintexagro com www wintexagro com 202203 4 i CHANGING OIL AND OIL FILTER Plug the filling hole with a solid plug Remove both hoses Unbolt the engine and the tank Remember the bolt under the tank ...

Страница 28: ...t wintexagro com www wintexagro com 202203 Slide the engine and the tank out under the cooler bracket and unbolt the engine Move the tank into an upright position and unscrew the pump Replace the filter with a new one Clean the tank thoroughly Then remount pump tank and engine ...

Страница 29: ...or leaks Clean the oil tank Clean the oil cooler Check the hoses for damage Check weekly and exchange adjust if necessary 50101038 Guiding rolls Guiding pipe please check the spare parts catalogues for correct numbers Rotary sensor plate please check the spare parts catalogues for correct numbers 50101044 Slide bearing 50101045 Gearwheel for rotation 30 teeth 50101046 Gearwheel for rotation 12 tee...

Страница 30: ...art A which is 16 mm long it must be tightened with 6 Nm If the nut is within part B it must be tightened with 15 Nm PART INTERVAL TYPE QTY ADJUST CHECK DAILY CHANGE WINTEX SOIL SAMPLER Filler cap 500 hrs once a year Wintex X Hydraulic oil 500 hrs once a year XV 46 7 5 4 5 X X HONDA ENGINE Valves 300 hrs once a year X Air filter 100 hrs once a year X Spark plug 100 hrs every six month BPR6ES 1 X E...

Страница 31: ...ssure accumulator is broken 3 The hydraulic oil pump is broken 4 The hydraulic oil filter is blocked 5 The probe is defective 1 Remove potential nicks Lubricate the probe 2 Replace the accumulator with a new one 3 Replace the hydraulic oil pump with a new one 4 Replace the hydraulic oil filter 5 Replace the probe The probe must be able to move freely for 15 20 mm The probe does not rotate properly...

Страница 32: ...nstead of connection P 2 The striking piston is stuck in the cylinder 1 Switch hose P and hose T 2 Polish or replace the components The hammer works irregularly 1 There are impurities in the hydraulic oil 2 The oil level in the power source is too low 1 Replace the oil and the oil filter 2 Add hydraulic oil The hammer performs badly 1 There is an internal leak 2 The oil flow from the power source ...

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