background image

Instruction manual DXB heater 

 

page 4 

2.4  Pre-check. 

Before unpacking and installation, please check (i.e. on the data badges) if the heater 
corresponds to the order and if it is suitable for the local present provisions (Fuel type, electrical 
supply etc.) 
 
The installation must comply with all applicable local and national standards. 
The installation of the air heater must be in accordance with the relevant requirements of the 
Safety Regulations, Building Regulations and the IIE Regulations also incorporating the fuel 
safety (installation and use) regulations. Other national and/or local regulations may apply (the 
Local Authority, Fire Officer and Insurers) 
 
The competent installer must make sure the heater operates correctly and must instruct the 
user about the safe operation of the heater. 
This heater is takes its combustion air from within the room in which it is located, the necessary 
ventilation requirements must be followed for safety regulations.  
The heater should not be installed in areas containing corrosive or explosive vapours. Please 
consult your supplier; otherwise the guarantee will become invalidated. 
 
Make sure that the warm air can be blown out freely. There should absolutely be no (possibility 
of) materials within 5m from the front of the heater.  
 
The heater has been tested in detail on safety and correct operating settings before leaving the 
factory. It has been adjusted for the type of fuel that is stated on the data badge. Should there 
be any doubt, please contact your supplier. 

2.5  Safety precautions 

If the distance between hot flue gas coming from the outlet cover and people or animals is too 
short, this may pose a danger to them. In addition, the heater is started automatically, which 
may pose a risk to people or animals in the vicinity of the heater. Therefore, you should always 
observe the prescribed minimum distances between the heater and people, animals and crops 
(refer to Mounting the heater) 
 
O2 is used during combustion and converted, amongst others, to CO2. Too much CO2 in the air 
may be harmful to people, animals and crops. Therefore, you should always ensure sufficient 
fresh air can enter the space where the heater has been placed, e.g. by way of open windows 
or a separate fresh air intake. When the CO2 concentration is too high, the heater will not 
function properly. There may be incomplete combustion. (Danger of Carbon Monoxide CO) The 
CO2 concentration may not exceed 1%. Minimal ventilation requirements 1000m3/h for each 
100kW installed power. 
 
Observe the following precautions when using the heater:  

  Only start the heater if access panels and protective grill have been fitted.  

  Have the heater checked and serviced once a year by a service technician.  

  This appliance is not intended for use by persons (including children) with reduced 

physical, sensory or mental capabilities, or lack of experience and knowledge, unless 
they have been given supervision or instruction concerning use of the appliance by a 
person responsible for their safety. 

  Children should be supervised to ensure that they do not play with the appliance. 

  Children may only be present in the space where the heater has been placed if 

supervised by an adult.  

  Ensure the socket outlet is located within a 2 m radius of the heater and that the plug can 

be removed easily and quickly from the socket outlet.  

  Leave the plug in the socket outlet even if you are not using the heater. This prevents 

condensation of the print circuit board; this may lead to heater damage and/or 
malfunctions. 

  Make sure the mains cable does not get damaged. Replace a damaged cable 

immediately.  

Содержание DXB 100-3

Страница 1: ...ruction manual DXB Heater Ver GB 506j YOU MUST READ THIS DOCUMENT BEFORE COMMENCING INSTALLATION INSTRUCT THE USER ONCE TAKEN INTO USE AND KEEP THIS DOCUMENT NEAR THE APPLIANCE Date 09 11 2016 Version GB 506j Heaters on Fuel Diesel or kerosene ...

Страница 2: ...HEATER 6 4 2 CONNECTING THE FUEL SUPPLY 7 4 3 ELECTRICITY SUPPLY 8 4 3 1 230Vac supply 8 4 3 2 Thermostat connection 8 4 3 3 Thermostat cable 8 4 3 4 ON OFF thermostat signal 8 4 4 CONTROLLING THROUGH AN INTERFACE WITH EXTRA CONNECTIVITY 9 4 5 CHECKS BEFORE TAKEN INTO OPERATION 10 5 FUNCTION OF THE HEATER 10 5 1 FUNCTION SERVICE RESET BUTTON ON THE HEATER 10 5 2 HEAT DEMAND 11 5 3 DELAYED START 11...

Страница 3: ...cal injury or direct damage to product animals or the environment Warning Information Tip 2 2 Symbols on the appliance Warning which refers to the manual for information on the component on or next to which the warning is positioned Warning of the potential hazard of electric shock Safety grounding 2 3 Warnings Keep this manual in a safe place near the heater so that you can consult the manual whe...

Страница 4: ...started automatically which may pose a risk to people or animals in the vicinity of the heater Therefore you should always observe the prescribed minimum distances between the heater and people animals and crops refer to Mounting the heater O2 is used during combustion and converted amongst others to CO2 Too much CO2 in the air may be harmful to people animals and crops Therefore you should always...

Страница 5: ...se contain high amounts of sulphur that could be harmful 2 8 Use in a poultry shed When cleaning and disinfecting a poultry shed in which a heater has been placed or when spreading sawdust the following precautions should be taken Failure to take these precautions will give rise to a risk of explosion or fire Take the following into account when using the heater in a poultry shed The CO2 content m...

Страница 6: ...cifications Take the following into account when installing the heater Attach chains to the four hook eyes and suspend the heater Make sure the heater is positioned horizontally otherwise it will not operate properly Do not connect the heater to an air duct as this has a negative effect on its performance Take into account the minimal distances between the heater and people animals and crops 5 m o...

Страница 7: ...d 2 bar The suction height of the heater oil pump is a maximum 3 metres Single oil pipe figure If the oil heater is connected to a single oil pipe a flow control such as tigerloop should be fitted Position the flow control higher than the oil tank in relation to the tank running dry Do not fit the supply and return lines higher than the flow control to the tank This prevents the formation of air b...

Страница 8: ... earth Ensure the plug or switch is located within a 2 m radius of the heater and the plug can be removed easily and quickly from the socket 4 3 2 Thermostat connection The heater can be controlled in 2 ways 1 Controlled by an ON OFF signal 2 controlled trough a bus system by an external interface 4 3 3 Thermostat cable Always use for the thermostat the right cable Cable specification signal cable...

Страница 9: ...e ON OFF demand Reset Ventilation only Error signal Flame signal This interface can control up to 8 heaters at the same time Connect the communications wires to clamps 7 and 8 Bus Port Change the settings from the switches on the control unit in the heater Each heater needs its own unique number to recognise the heater by the interface to be set with the micro switch S2 The switch S3 has to be set...

Страница 10: ... of the flame does not arise or is to low the heater will not function CO value and CO2 readings in the combustion air too high a level of CO and or CO2 in an enclosed space can be harmful to people animals and crops You should therefore always verify that the CO value and the CO2 content in the flue gas comply with the requirements refer to Measuring combustion values General heater operation 5 F...

Страница 11: ...heater error A x can be reset by pushing the service reset button for 1 second Every hour the heater performs a safety shut down After this shutdown the heater wil restart automatically 5 3 Delayed start Often more than one heater are connected to one control unit When all the units are starting on at the same time a pressure drop in the fuel supply and electrical power supply can occur This may r...

Страница 12: ...ntrol HC reset of heater service mode function Lay out print board J2 Fuse 5AT J4 J8 U11 S1 J12 J6 S2 S3 J9 T2 J15 J7 0 1 1 2 3 4 5 6 7 8 on Argus vision J2 Main power connection 230V J4 Connection for fuel valve and the N for system fan relay J6 Connection for room thermostat appliance recognition J7 LDS photocell flame sensor J8 Fase for system fan relay and ignition transformer J9 Not used J12 ...

Страница 13: ... access panel switch on the oil supply and switch on the heater 5 Start heating manually by pressing the button on the operation panel 6 Give the heater 5 minutes to warm up 7 Check that the oil pump corresponds with the nominal oil pump pressure see Specifications 8 Make a note of the value measured as a reference for the next measurement 9 If the oil pump pressure does not correspond with the pr...

Страница 14: ...lue 6 Measure the CO2 percentage in the flue gas 7 Record the CO value reading and the CO2 percentage as a reference for the next measurement 8 If the CO value exceeds 15 ppm or if the CO2 percentage does not correspond to the specified percentage refer to theCO2 percentages average ambient temperature 20 C a Check CO2 percentage if deviates by more than 1 check the pump pressure also check the fu...

Страница 15: ... to blow the parts clean especially the inside and outside of the body fan blades fan motor vane switch 2 Remove all dust from the motor as the layer of dust acts as insulation which can cause the motor to overheat 3 Use a brush to remove any caked on dust 4 Clean the burner unit refer to Cleaning the burner unit 5 Put the Power back on and let the heater heat for a while so that if any dust parti...

Страница 16: ... heater 4 Clean the swirl plate 1 and the ignition electrode 2 5 Make sure the burner unit adjustments correspond with the electrode distance dimensions See figure above 6 Check that the oil system is leak free and does not contain air and that all hoses are attached correctly 7 Replace the burner unit retighten the wing nut and close the access panel Clean the various parts with a soft brush a cl...

Страница 17: ... with the technical details in the back of this manual for the proper diameters from the nozzles and the right pump pressure When everything is assembled again make the following checks Open the fuel valve and check whether the heater and the hoses are tight and leak free and do not contain air If the heater has been moved check whether the hoses are connected properly Connections that slip off or...

Страница 18: ... 8 Ignition cable GD3400 GD3400 GD3400 9 Ignition electrode IP3934 IP3934 IP3934 10 Nozzle Diesel Paraffin kerosene IP3249 IP3251 IP3232 11 Burner stabilizer GD200667 GD200667 GD200667 12 C cone GD2810 GD2810 GD2810 13 After burner plate assembly GD2812 GD2812 GD2812 14 LDS photocell flame sensor GD3380 GD3380 GD3380 15 Burner control unit GD5904 GD5904 GD5904 16 Fan relay IK5200 IK5200 IK5200 17 ...

Страница 19: ...ause 1 No flame Cause 2 A 4 Blinking Too many flame failures Too many flame failures on ionization Cause 1 5 A 5 Blinking Internal error Too many problems with power supply Try other Fase if possible Control unit defective change control unit A 6 Blinking Internal error Too many problems with power supply Try other Fase if possible Control unit defective change control unit A 7 Blinking Flame Flam...

Страница 20: ...power or is blocked Check the fan motor relay Cause 7 System fan runs Check if the fan is dirty Check if the vane switch can move freely Check the wiring from the vane switch Check if the heater is extremely dirty Check if the supply voltage to the heater is sufficient Check the fan motor relay Case 8 Selection resistance error Check the appliance recognition part replace if necessary Case 9 Reset...

Страница 21: ...l OFF and S3 to 1 Fane switch R 20K R 20K LDS flame sensor 166DL_xxxxx 166 W2 DL IP 5904 WLE 2 10 4 5 1 3 9 8 black black 11 blue K1 14 11 M1 A2 A1 10 11 Fan Fan relay 3 4 5 9 1 2 6 7 13 14 Ignition Transformer 10 Remove relay 8 230V 24V K2 5 6 TR2 F3 T0 05A 5 1 Thermostat relay 11 14 PE L N 10 N L 230 Vac L N L N L N 11 12 13 14 15 16 17 F3 T0 05A Bus Port 8 7 7 8 Standard setting Room thermostaa...

Страница 22: ...lar directives with which the heater complies Low Voltage Directive 2006 95 EC EMC Directive 2004 108 EC CE statement On request Fuel DXB 75 Kerosene DXB 75 Diesel DXB 100 Kerosene DXB 100 Diesel DXB 120 Kerosene DXB 120 Diesel nominal oil consumption 7 5 l h 7 5 l h 10 1 l h 9 8 l h 12 1 l h 11 7 l h nominal oil consumption 6 0 kg h 6 4 kg h 8 13 kg h 8 3 kg h 9 7 kg h 10 0 kg h Nozzle atomiser 5...

Страница 23: ...Instruction manual DXB heater page 23 10 Declarations ...

Отзывы: