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CUMFLOW RP1

0XD MK2

ROTATING PAN MIXER

PARTS

OPERATION MANUAL

WINGET LIMITED

PO BOX 41

EDGEFOLD INDUSTRIAL ESTATE

PLODDER LANE

BOLTON

LANCS

BL4 OLS

Tel: ++ 44 (0) 1204 854650
Fax: ++ 44 (0) 1204 854663

[email protected]

www.winget.co.uk

Содержание CUMFLOW RP150XD MK2

Страница 1: ...ER PARTS OPERATION MANUAL WINGET LIMITED PO BOX 41 EDGEFOLD INDUSTRIAL ESTATE PLODDER LANE BOLTON LANCS BL4 OLS Tel 44 0 1204 854650 Fax 44 0 1204 854663 crokersales winget co uk parts winget co uk se...

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Страница 3: ...ION 3 TECHNICAL SPECIFICATION AND MAINTENANCE 3 1 Technical Specification 3 2 Shutdown Procedure and Maintenance 3 3 Lubrication 3 4 Gear Unit Maintenance SECTION 4 MIXER SPARE PARTS 4 1 Mixing Pan Dr...

Страница 4: ...fer from your machine Winget Limited can accept no responsibility for incorrectly supplied parts unless the machine serial number part number and a full description of the items required is given when...

Страница 5: ...OPERATING AND MAINTENANCE MANUAL SECTION 1 GENERAL INFORMATION RP150XD MK2...

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Страница 7: ...get co uk parts winget co uk service winget co uk ORDERING SPARES To help us to complete your order promptly and correctly we need Machine type and serial number Description and quantity of parts requ...

Страница 8: ...y should not be modified in any way and only replaced with GENUINE CROKER spares obtained from WINGET LIMITED A daily check is advisable to ensure that the Blades Wearing parts are secure and undamage...

Страница 9: ...RS ACCEPT NO RESPONSIBILITY FOR ANY MODIFICATIONS MADE AFTER THE MACHINE HAS LEFT THE FACTORY UNLESS PREVIOUSLY AGREED IN WRITING THE MANUFACTURERS WILL ACCEPT NO LIABILITY FOR DAMAGE TO PROPERTY PERS...

Страница 10: ...mounted on supports of adequate strength and rigidity to prevent undue vibration when mixing and securely bolted 3 3 Mixer frame to be level on structure add packers as required 3 4 Check that pan is...

Страница 11: ...cedures detailed in your companies Heath and Safety Policy at all times 6 3 Ensure all storage bins containing materials to be mixed are isolated MAINTENANCE 7 1 Ensure that all maintenance is carried...

Страница 12: ...tlining weights etc 8 7 Refer to Method Statement when installation and commissioning is responsibility of Croker Nett Weights Max kgs 9 1 RP100XD 900 RP1250XD 4840 RP150XD 1100 RP1500XD 4980 RP200XD...

Страница 13: ...INSTALLATION DRAWING...

Страница 14: ...OPERATING AND MAINTENANCE MANUAL SECTION 2 INSTALLATION AND OPERATING INSTRUCTIONS...

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Страница 16: ...sing certified lifting gear of suitable capacity by a competent person An outline drawing and bolt hold plan is normally sent prior to the despatch of the machine and will enable preparations to be ma...

Страница 17: ...n rack and drive gear are in mesh Also check that all the blade clearances are in line with the maintenance instructions On connecting to the power supply the wiring diagram must be referred to Note i...

Страница 18: ...n When the mixing pan is removed the mixer cannot be operated as the proximity switches need to sense the pan in position to complete the electrical circuit 7 On completion of the mixing cycle the rai...

Страница 19: ...ble lifting equipment Do not operate the mixer with any of the guards removed safety devices or interlocks disconnected They are there to offer you some protection ensure they are correctly maintained...

Страница 20: ...hat the wheels are equally spaced to each side of the mainframe chassis 6 Fully raise the Mixing Star by means of the handwheel and allow the pan to come to a complete stop Manually rotate the pan unt...

Страница 21: ...n be easily and quickly positioned over the rack and lowered into place 9 On no account must attempts be made to engage the trolley with the mixer mainframe chassis unless the Star Drive is raised and...

Страница 22: ...on the control panel 4 Ensure the red emergency stop plunger on the front of the control panel is not depressed 5 Press the green start button 6 With both hands on the hand wheel rotate the hand wheel...

Страница 23: ...OPERATING AND MAINTENANCE MANUAL SECTION 3 TECHNICAL SPECIFICATION AND MAINTENANCE...

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Страница 25: ...ally enclosed geared electric motor to suit 3 phase 50 cycles 380 420 volts a c supply Mixing star drive 3 0kw totally enclosed geared electric motor to suit 3 phase 50 cycles 380 420 volts a c supply...

Страница 26: ...WEIGHTS UNLADEN 1100kg approx Weight of additional pan 95kg approx PAN LIFTING TROLLEY RHS steel frame mounted on four industrial castors with tubular section handle...

Страница 27: ...lable from WINGET LIMITED 4 Ensure all safety guards and interlocks are reinstated prior to operating the mixer 5 Main items of wear see Section 4 A Star Blades B Fixed Blade Access to mixing pan inte...

Страница 28: ...o cross check oil type and capacity NOTE Total Carter SP220 is a synthetic oil and should not be mixed with mineral oils such as Mobil Mobilgear 630 unless the gearbox is thoroughly flushed out after...

Страница 29: ...as well as the cover lattice of the fan bonnet should be kept clean in order not to endanger the cooling of the motor with dust and dirt Although the bearings of the motor have life time lubrication...

Страница 30: ...LUBRICATION CHART...

Страница 31: ...OPERATING AND MAINTENANCE MANUAL SECTION 4 MIXER SPARE PARTS...

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Страница 33: ...Ph 50Hz as listed overleaf When ordering spares for the motors gearbox or control panel it is important that this is stated Star Drive Gearmotor Unit Specification USA Canada C402N0250IE2D100L4 70 RPM...

Страница 34: ...RP150XD MK2 MIXING PAN DRIVE...

Страница 35: ...TERNATIVE 1 2 X 7 16 X6 CUT TO SIZE 1 15 CR460022 BEVEL PINION 1 16 CR150925 BEVEL PINION SHAFT BEARING 1 16A 176S01 COVER NIPPLE GREASE 1 16B 7S06 NUT M16 2 16C 11S06P SCREW SET M16 X 80 2 17 8S05J B...

Страница 36: ...RP150XD MK2 STAR DRIVE ASSEMBLY ASSEMBLED LENGTH OF COUPLING ITEM 3 ON SHAFTS IS 73MM...

Страница 37: ...60 2 8 CR460024 GEAR BEVEL 2 8A 57S05D2 GRUB SCREW M8 6 8B 555116600 PLATE GEAR RETAINING 2 8C 11S04D SCREW SET M10 X 30 2 8D 17S05 WASHER SPRING M10 2 8E 267S06 WASHER FLAT M10 2 9 CR329046 KEY FEATH...

Страница 38: ...FLAT M12 4 24B 105S05 WASHER TAPER M12 4 24C 61S05 NUT BINX M12 4 25 8S04J BOLT M10 X 65 4 25A 267S07 WASHER FLAT M12 4 25B 61S04 NUT BINX M10 4 26 CR26100867 STAR ARM CHASSIS FRAME 1 RP150XD MK2 STA...

Страница 39: ...RP150XD MK2 MIXING STAR ASSEMBLY...

Страница 40: ...NGER STAR BLADE 2 26A CR269149 EXTENSION STAR BLADE FINGER NOT ILLUSTRATED 2 28 CR210142 BRACKET FIXED BLADE 1 28A 333104020 NIPPLE GREASE 1 4 BSP STRAIGHT 1 28B 176S01 COVER NIPPLE GREASE 1 29 CR2604...

Страница 41: ...RP150XD MK2 MIXING STAR LIFTING ARRANGEMENT...

Страница 42: ...ERLOCK SPROCKET 1 13 304710825 KEY HANDWHEEL BUSH 1 14 CR20100874 CHAIN TILTING 1 14A 134104002 LINK SPLIT CHAIN 1 15 CR200134 BOLT BLOCK DRAW CHAIN 1 16 CR200072 LINK ATTACHMENT CHAIN END 1 17 304712...

Страница 43: ...RP150XD MK2 COVERS GUARDS...

Страница 44: ...53100897 COVER INSPECTION HOUSING SIDE R H NOT ILLUS 1 6A 11S03B SCREW SET M8 X 20 4 6B 17S04 WASHER SPRING M8 4 6C 267S05 WASHER FLAT M8 4 6D CR53100909 COVER INSPECTION HOUSING SIDE L H NOT ILLUS 1...

Страница 45: ...COVER SIDE RH 1 13A CR54100884 GUARD PAN COVER SIDE LH 1 13B CR54100885 GUARD PAN COVER REAR NOT ILLUSTRATED 1 13C 11S03B SCREW SET M8 X 20 21 13D 17S04 WASHER SPRING M8 21 13E 267S05 WASHER FLAT M8 2...

Страница 46: ...PAGE INTENTIONALLY BLANK...

Страница 47: ...TING 1 9 11S02C SCREW SET M6 X 25 2 10 17S03 WASHER SPRING M6 2 11 267S04 WASHER FLAT M6 2 12 CR54100863 BRACKET PROXIMITY SWITCH PAN 2 13 11S03C SCREW SET M8 X 25 4 14 267S05 WASHER FLAT M8 4 15 17S0...

Страница 48: ...UE 8 5 144799000 CABLE 1 5MM SQ G Y 6491X H07 4MT 6 144700100 CABLE 1 5MM SQ RED 6491X H07 4MT 7 144798000 CABLE 1 5MM SQ BLACK 6491X H07 4MT 8 CR229103 CABLE 2 5MM SQ RED 6491X H07 3MT 9 CR229104 CAB...

Страница 49: ...RP150XD MK2 DECALS AND LOGOS CROKER CUMFLOW RP150XD 1 2 4 5 6 7 8 9 10 11 12 13...

Страница 50: ...2003665 DECAL SLING POINT 4 6 V2003598 DECAL BRITISH MADE 2 7 V2004307 DECAL ELECTRICAL HAZARD 2 8 V2004223 DECAL CE MARK 1 9 V2004229 DECAL OPERATORS HANDBOOK 2 10 V2004744 DECAL EYE PROTECTION 2 11...

Страница 51: ...OPERATING AND MAINTENANCE MANUAL SECTION 5 ANCILLARY EQUIPMENT SPARE PARTS...

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Страница 53: ...RP150XD MK2 FOUR WHEEL PAN TROLLEY...

Страница 54: ...OLT HANDLE RETAINING M8 x 45 2 19 61S03 NUT BINX M8 2 20 CR449001 CASTOR SWIVEL REAR ASSEMBLY 2 INDIVIDUAL WHEEL ITEMS AVAILABLE AS FOLLOWS 20A CR449002 WHEEL ASSEMBLY C W BEARING 1 20B CR449005 WHEEL...

Страница 55: ...ION 1 2 101S05D RIVET POP 4 3 V2005132 TOOL KIT 1 4 CR54100774 TOOL BOX 1 5 11S04B SCREW SET M10 2 6 17S05 WASHER SPRING M10 2 7 7S04 NUT M10 2 RP150XD MK2 ADDITIONAL PARTS REQUIREMENT MoD ADDITIONAL...

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Страница 57: ...OPERATING AND MAINTENANCE MANUAL SECTION 6 ELECTRICAL SYSTEM...

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Страница 63: ...WINGET 04B dwg 04 03 03 16 09 48 Scaled to fit...

Страница 64: ...WINGET 04C dwg 04 03 03 16 10 57 Scaled to fit...

Страница 65: ...WINGET 04A dwg 04 03 03 16 08 44 Scaled to fit...

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Страница 85: ...OPERATING AND MAINTENANCE MANUAL SECTION 7 MISCELLANEOUS...

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Страница 87: ...7 1 NOISE DETAILS Measured in accordance with Article V of Directive 2000 14 EC Noise Emission in the Environment by Equipment for Use Outdoors the noise levels should not exceed 105Lwa...

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