TABLE OF CONTENTS
SABER (QSC) 980067 11/13/02
3
Machine Data Log/Overview. .........................2
Table of Contents...........................................3
HOW TO USE THIS MANUAL
How to use this Manual. ................................1-1
SAFETY
Important Safety Instructions ........................2-1
Hazard Intensity Level. ..................................2-2
Safety Label Location. ...................................2-3
OPERATIONS
Technical Specifications................................3-1
How the Machine Works. ..............................3-3
Components ..................................................3-4
Controls..........................................................3-5
Machine Operation. ..................................... 3-10
Pre-Run Machine Inspection .................... 3-10
Starting Machine....................................... 3-10
Emergency Stop Procedures ................... 3-10
Filling the Solution Tank. .......................... 3-10
Scrubbing.................................................. 3-10
Emptying & Cleaning Tanks..................... 3-12
MAINTENANCE
Batteries.........................................................4-1
Battery Maintenance...................................4-1
Checking Battery Specific Gravity..............4-2
Charging the Batteries................................4-3
Changing Batteries.....................................4-3
Battery Connections...................................4-3
Scrub Brushes...............................................4-4
Types..........................................................4-4
Replacing or Installing Scrub Brushes .......4-4
Squeegee Blades. .........................................4-5
Replace Squeegee Blade...........................4-5
Remove Squeegee Assembly....................4-5
Adjusting Deluxe Squeegee. ......................4-5
Adjusting Squeegee Deflection. .................4-6
Replacing Squeegee Blades......................4-6
Greasing Axles ...........................................4-6
Service Schedule...........................................4-7
Machine Troubleshooting ..............................4-8
GROUP PARTS LIST
Control Handle Group – Non-Traction...........5-1
Control Tower Group - Traction.....................5-3
Decal Group...................................................5-5
Electrical Panel Group – Non-Traction..........5-7
Electrical Panel Group – Traction…………...5-9
Hour Meter…………………………………….5-11
Recovery Tank Group. ................................ 5-13
Scrub Brush/Pad Driver Group . ................. 5-15
Scrub Head Group – Non-Traction…………5-17
Scrub Head Group - Traction. ..................... 5-19
Scrub Head Lift Group – Non-Traction........ 5-21
Scrub Head Lift Group - Traction. ............... 5-23
Solution Tank Group – Non-Traction........... 5-25
Solution Tank Group – Traction................... 5-27
Squeegee Group.......................................... 5-29
Squeegee Lift Group.................................... 5-31
Deluxe Squeegee Group. ............................ 5-33
Deluxe Squeegee Lift Group. ...................... 5-35
Vacuum Group............................................. 5-37
Wheels and Frame Group – Non-Traction.. 5-39
Wheels and Frame Group - Traction........... 5-41
Wiring Group – Battery Cables ................... 5-43
Wiring Group–Control Panel-Non-Traction 5-45
Wiring Group – Schematic – Non-Traction . 5-47
Wiring Group – Schematic - Traction.......... 5-48
Wiring Group – Control Panel - Traction ..... 5-49
Wiring Group – Main Harness - Traction .... 5-51
Emergency Stop Option .............................. 5-53
Accessory Pump Option.............................. 5-55
Suggested Spare Parts ............................... 5-57
EC Declaration of Conformity...................... 5-58
