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MAINTENANCE 

86343970 18HP LIGHTNING BURNISHER

 

3-1 

 

EMISSION CONTROL INFORMATION 

 
To protect the environment in which we will live, the manufacturer has incorporated (1) crankcase emission and 
(2) exhaust emission control systems (EM) in compliance with applicable regulations of the United States 
Environmental Protection Agency and California Air Resources Board. 
 

1.  Crankcase Emission Control System.  A sealed-type crankcase emission control system is used to 

eliminate blow-by gases. The blow-by gases are led to the breather chamber through the crankcase. 
Then, it is led to the air cleaner. Oil is separated from the gases while passing through the inside of the 
breather chamber from the crankcase, and then returned back to the bottom of crankcase. 

 

2.  Exhaust Emission Control System. The exhaust emission control system applied to this engine consists of 

a carburetor and an ignition system having optimum ignition timing characteristics. The carburetor has 
been calibrated to provide lean air/fuel mixture characteristics and optimum fuel economy with a suitable 
air cleaner and exhaust system. 

 
 
 

Tampering with Emission Control System Prohibited:

  Federal law and California State law prohibits the 

following acts or the causing thereof: (1) the removal or rendering inoperative by any person other than far 
purposes of maintenance, repair, or replacement, of any device or element at design incorporated into any new 
engine for the purpose of emission control prior to its sale or delivery to the ultimate purchaser or while it is in use, 
or (2) the use of the engine after such device or element of design has been removed or rendered inoperative by 
any person. 
 
Among those acts presumed to constitute tampering involve the parts/systems listed below: 
 

 

Carburetor and internal parts 

 Spark 

plugs 

 

Magneto or electronic ignition system 

 

Fuel filter element 

 

Air cleaner elements 

 Crankcase 

 Cylinder 

heads 

 

Breather chamber and internal parts 

 

Intake pipe and tube 

 

GENERAL MAINTENANCE AND ADJUSTMENTS 

 

FUEL CONTROL SYSTEM 
 

To ensure personal safety, adjustments should ONLY be made by a qualified LPG system technician or an 
authorized service center, using an exhaust gas analyzer. Do not operate the machine if carbon monoxide levels 
exceed OSHA standards. 
 

PAD REPLACEMENT 
 

Tilt the machine back on its rear caster to reach the pad centering device. Turn the outer ring counterclockwise to 
remove it. Remove the old pad. Install the new pad by carefully centering it against the "harpoon hook" plastic 
gripper. Replace the center locking ring. Check rotation of the pad driver. Eccentricity of the pad should not 
exceed 1/4 of an inch. 

Содержание 1.022-322.0

Страница 1: ...Read these instructions before using the machine PROPANE POWERED BURNISHER 86343970 B 05 13 11 MODELS 24 18 HP 1 022 322 0 27 18 HP 1 022 323 0...

Страница 2: ...esponsibility for the operator s actions or safety To be completely aware of what local authorities may require contact the Fire Marshal of your community For new manual contact Windsor Industries 135...

Страница 3: ...s Co Safety 1 6 Potential Effects Of Co Exposure 1 7 Methods To Reduce The Risks Of Co Poisoning 1 9 Air Quality Monitoring 1 11 Maintenance Of Equipment 1 13 Co Safety Equipment Available 1 13 Operat...

Страница 4: ...d its components in good working condition The PARTS LIST section contains assembled parts illustrations and corresponding parts list The parts lists include a number of columns of information REF col...

Страница 5: ...many years to come It is essential that these issues are closely followed Overfilling the propane tank is the number one cause of problems with a propane machine This can cause the engine to run poor...

Страница 6: ...rator s cannot read English have this manual explained fully before attempting to operate this machine Moving parts of this machine can cause serious injury and or damage Do not allow contact of cloth...

Страница 7: ...equently This will promote safe operation and a long life for the machine Vibration from machinery may cause numbness or tingling of the fingers in certain people Smoking dampness diet and heredity ma...

Страница 8: ...the lowest confined space available Facts About Propane Tanks Propane tanks are constructed according to ASME or Federal DOT 4ET20 pressure safety codes Including the tank all valves and fittings are...

Страница 9: ...valve Pressurize the container to approximately 15 psig with LP gas vapor Never purge with liquid LP gas To do so will cause the moisture vapor to chill and remain in the cylinder LP gas liquid also...

Страница 10: ...HAZARDOUS The tank should NEVER be completely filled with liquid propane 80 of the total tank volume is to be considered at ALL times as full EXPANSION MUST BE ALLOWED FOR Propane Burnisher tanks are...

Страница 11: ...mbustion powered engines may result in SERIOUS INJURY OR DEATH to the operator and those in the contaminated area The effects of CO can be experienced at different exposure levels depending on the hea...

Страница 12: ...u walk Application Considerations Burnishing versus Stripping When activity is concentrated to a smaller area as in a stripping application air stirring must be forced by use of fans to reduce the ris...

Страница 13: ...de in the blood are the result of tissue hypoxia lack of oxygen carbon monoxide combines with hemoglobin to form carboxyhemoglobin Since CO and oxygen react with the same group in the hemoglobin molec...

Страница 14: ...reduce high concentrations of CO Air exchange rates air exchange is defined as the exhausting of internal air to the external atmosphere the size of the Effective Operating Zone amount of CO produced...

Страница 15: ...xing The CO cloud is still concentrated on one side of the Dividing zone Note the Dividing Zone shown above this is the line where airflow changes direction In Model 3 air changes are cut in 1 2 as li...

Страница 16: ...o have carbon monoxide monitors with alarm capabilities in the workplace The direct reading instruments are frequently equipped with audio and or visual alarms and may be used for area and or personal...

Страница 17: ...s no additional CO exposure during 8 hour period The Graph above depicts the relationships of air exchange to time and CO ppm with cubic feet area and percent CO emissions remaining constant Based on...

Страница 18: ...ncentration production skyrockets when the air to fuel ratio becomes fuel rich Follow the recommended Maintenance Schedule for the engine found in the Engine Operator Owner Manual as well as the Maint...

Страница 19: ...instructions see Refilling and Storing Propane Tanks section 5 PAD AND PAD HOLDER Inspect the condition of the pad and pad holder for wear and correct attachment Ensure pad is clean and has at least...

Страница 20: ...4 Ensure the burnisher is tilted back so that the pad is off the floor on all machines without a clutch 5 Engage starter for a MAXIMUM of 5 to 6 seconds or until the engine fires Serious starter dama...

Страница 21: ...acts or the causing thereof 1 the removal or rendering inoperative by any person other than far purposes of maintenance repair or replacement of any device or element at design incorporated into any n...

Страница 22: ...all pad driver RECOMMENDED OIL CHANGE INTERVALS Do not exceed the 25 hour oil change interval Oil changes more frequent than 25 hours will give even longer engine life In any case always use 30HD or 1...

Страница 23: ...and idle the engine but not enough for full throttle operation As the throttle is increased allowing more air to enter the intake the engine will quit from fuel starvation Call your dealer or the fac...

Страница 24: ...en to affect a proper repair the bearings should be replaced and possibly the shaft Engine starts and idles but will quit as the throttle is advanced Faulty service valve To check for this close the v...

Страница 25: ...service department for further assistance Excessive noise from under burnisher Belt has stretched or is loose As a new belt wears in it naturally stretches a bit and the tensioner will begin to rattle...

Страница 26: ...PROPANE BURNISHER 86343970 18HP LIGHTNING BURNISHER 4 1 6 16 28 29 30 31 32 33 34 13 21 18 19 39 17 22 20 15 24 25 23 40 45 35 37 26 30 36 43 38 41 42 44 1 2 3 4 5 8 9 11 14 12 10 7 27...

Страница 27: ...XE WHEEL BRACKET 24 86330450 W4220 2 RUBBER WHEEL 6 X 1 5 25 86330460 W4221 2 AXLE KIT FOR W4220 26 86330470 W4241 1 REAR CASTER 27A 86330490 W1554A 1 24 PREMIUM PAD DRIVER 27B 86330480 W1557A 1 27 PR...

Страница 28: ...NOTES 86343970 18HP LIGHTNING BURNISHER 4 3...

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