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9

48-00

60706-51

INSTALLING THE BATTERY

****  CAUTION  ****

In the following battery installation procedure, check to be sure 

the selector switch remains in the “stop” position. This should be 

your last step before initial start-up.

A customer supplied twelve-volt battery is required to complete 

the installation.  Installation of the highest CCA rated battery, 

within the correct BCI group, will increase cold weather starting 

performance.  

Gel batteries should not be used 

with the battery 

tender installed in the generator enclosure.

Model

Voltage

BCI 

Group

MINIMUM

CCA Rating

PSS60

12

24

650 

PSS90

12

24

650

 

Installation and servicing of batteries must only be performed 

or supervised by personnel knowledgeable of batteries and the 

required precautions.  Keep unauthorized personnel away from 

batteries

.

When installing or replacing batteries, use the proper group/size 

starting

 battery.  The battery should be a Maintenance Free 

lead acid design.  Deep cycle batteries will not work for this 

application.

CAUTION – PERSONAL DANGER

CAUTION - NEVER

 dispose of a battery in a fire. The battery is 

capable of exploding.

CAUTION - DO NOT

 open or mutilate the battery.  Released 

electrolyte is known to be harmful to the skin and eyes and to be 

very toxic.

These engine generator sets are all 

NEGATIVE 

ground.  Be very 

careful not to connect the battery in reverse polarity, as this may 

short circuit the battery charging system on the engine.

CAUTION

 – A battery presents a risk of electrical shock and high 

short circuit current. The following precautions must be observed 

when working with batteries.

1.  Remove watches, rings and other metal objects.

.  Use tools with insulated handles.

3.  Check both the battery cable ends and the battery posts to   

 

be sure they are free of corrosion.

4.  Always connect the battery positive cable first and then  

 

 

connect the battery negative cable.  When removing the    

 

battery cables from the battery reverse the procedure,  

 

 

disconnect the negative cable first and then the positive    

 

cable.  

5.  Be sure all connections are tight and coat the terminals and  

 

cable end with dialectic grease. 

WARNING

 – The electrolyte is a diluted sulfuric acid that is 

harmful to the skin and eyes.  It is electrically conductive and 

corrosive.  The following precautions must always be taken.

*  Always wear full eye protection and protective clothing.

*  Where electrolyte contacts the skin, wash off immediately    

 

with water.

*  If electrolyte contacts the eyes, flush thoroughly and immedi 

 

ately with water and seek immediate medical attention.

*  Spilled electrolyte is to be washed down with an acid  

 

 

neutralizing agent.  A common practice is to use a solution   

 

of one pound of bicarbonate of soda (baking soda) to one    

 

gallon of water.  The bicarbonate of soda solution is to be    

 

added until the evidence of reaction, foaming, has ceased.   

 

The resulting  liquid is to be flushed with water and the area  

 

dried.

DANGER – Explosive Fire Risk

*  Never smoke when near batteries.

*  Do not cause a flame or spark in the battery area.

*   Always discharge static electricity from your body before    

 

touching batteries by first touching a grounded metal surface.

SERVICING BATTERIES

Batteries used on these units may over time lose water.  This is 

especially true if you are using a trickle charger to maintain your 

battery.  When refilling the battery with water use only distilled 

water.  Tap water will shorten the service life of the battery.

Never fill the battery above the fill line.  Over filling above the 

upper level line may cause the electrolyte to overflow, resulting in 

corrosion to the engine or nearby parts.  Immediately wash off 

any spilled electrolyte following the procedure above.

NOTE: Always make sure that a new battery is fully charged 

before installing it on a generator set.  Failure to do so can cause 

damage to the engine control module in the generator set.

All connections must be clean and tight.  Check the electrolyte 

(fluid) in the battery periodically to be sure it is above the plates.  

Never allow the battery to remain in a discharged condition.

CONNECTING THE BATTERY CHARGER & 

BLOCKHEATER

A three-stage battery charger is provided standard for all 1 volt 

standby systems.  The standard charger is an  Automatic Battery 

Charger & Maintainer.  This Charger has three rates of charging.  

During the first stage, know as BULK Charging, the charging 

current is limited to  Amps at a voltage of up to 14.5 volts. The 

green LED will blink during this stage.  During stage two, know 

as ABSORPTION Charging,  the charging voltage is held at 

14.5 volts and the charging rate gradually reduces the amount 

of current (amps) flowing to the battery. The green LED will also 

blink during this stage.  Stage three is called MAINTENANCE 

Charging. During this stage the voltage will drop to 13.3 volts and 

the charge rate will drop to as low at .1 amps.  This keeps your 

batteries in a fully charged condition without over charging them.  

During this stage the green LED is constantly lit.  There are 

optional 5 and 10 amp chargers available that may be installed 

on some units

Содержание DSE7310

Страница 1: ...PACKAGE STANDBY SYSTEMS PSS60 D PSS90 D DSE7310 INSTALLATION AND OPERATORS MANUAL ...

Страница 2: ..._____ SERIAL NUMBER____________________________ PURCHASE DATE____________________________ DEALER____________________________________ TABLE OF CONTENTS INTRODUCTION 2 GUIDE TO PRODUCT SAFETY 3 BASIC INFORMATION 4 Description 4 DSE 7310 Engine Control 5 Specification Table 5 PREPARING THE UNIT Unpacking the unit 6 ENGINE GENERATOR INSTALLATION Installation 6 Fuel Line Installation 7 Fuel Pressure Ta...

Страница 3: ... the earth 2 FIRE HAZARD Natural gas and L P present a hazard of possible explosion and or fire a Do not smoke or use open flame near the generator set b Keep a fire extinguisher nearby and know its proper use Fire extinguishers rated ABC by NFPA are appropriate 3 DEADLY EXHAUST GAS Exhaust fumes from any gaso line engine contain carbon monoxide an invisible odorless and deadly gas that must be mi...

Страница 4: ...engine operates at 1800 rpm and frequency regulation is maintained by the electronic governor within 5 cycles variation from no load to rated load The 60 000 watt 60kW generator is a single bearing direct drive rotating field design The generator is connected to the engine flywheel via flexible drive disks The engine generator is mounted in a weather proof enclosure for outside installation Connec...

Страница 5: ...000 120 240 270 60 3 1800 PSS90 18 90 000 277 480 135 60 3 1800 Unity Power Factor Derate 3 5 per 1000 feet elevation above sea level Power Factor 8 Derate 3 5 per 1000 feet elevation above sea level FUEL CONSUMPTION NG LP VAPOR 1 000 BTU CU FT 2 520 BTU CU FT MODEL CF HR BTU HR HR GAL HR CF HR BTU HR PSS60 799 799 000 39 4 9 29 334 850 964 PSS90 1230 1 230 000 52 6 12 4 446 1 149 00 L P TANK SIZI...

Страница 6: ...keyed with a common key These engine generator sets are for outdoor installation These units must be bolted solidly to a concrete pad The transfer switch is mounted next to your distribution panel inside the building Consult a qualified licensed electrician or contractor to install and wire the transfer switch The installation must always comply with all national state and local codes CAUTION EQUI...

Страница 7: ...the tank pressure down to 10 to 15 lbs A secondary regulator is installed to further reduce the fuel pressure to the required six 6 oz operating pressure This secondary regulator must be at least 10 feet from the engine generator set Any closer installation will require a larger line be installed to provide a fuel reservoir If this is not done the demand regulator on the unit and the pressure regu...

Страница 8: ...RAWAL SYSTEMS When installing a unit equipped the LP liquid withdrawal a primary regulator is not required on the supply tank The supply line is connected to a liquid withdrawal valve on the supply tank and runs directly to the fuellock strainer mounted on the engine generator set Normally a 3 8 to 1 2 inch copper line is acceptable for this type of fuel installation You must be sure that the valv...

Страница 9: ...trolyte contacts the eyes flush thoroughly and immedi ately with water and seek immediate medical attention Spilled electrolyte is to be washed down with an acid neutralizing agent A common practice is to use a solution of one pound of bicarbonate of soda baking soda to one gallon of water The bicarbonate of soda solution is to be added until the evidence of reaction foaming has ceased The resulti...

Страница 10: ...meter and the service entrance providing the service entrance ampere rating is within the transfer switch s rated capability If only specific circuits are to be powered under emergency power failure conditions an additional distribution panel designated emergency distribution panel must be installed All selected emergency circuits are removed from main distribution panels and installed in the emer...

Страница 11: ...nd T must be sized to handle the maximum load current without excessive voltage drop By code the wire must be heavy enough to handle the full current rating of the main line circuit breaker or fuse in the entrance or sub panel protecting the contactor switch See the manual shipped with the Automatic Transfer Switch for connection locations in the switch Connections in each switch will vary dependi...

Страница 12: ...5 on the interface terminal block As this is a DRY unpowered contract set it make no difference which lead battery negative 1 or start 23 connect to which terminal ASCO 300 UL SWITCH Your DC connection points in the ASCO 300 ATS are terminals 14 and 15 Depending on the size of the switch they are located in different locations As this is a DRY unpowered contact set it make no difference which lead...

Страница 13: ...LP with the switch closed This selector switch tells the engine ECU what fuel you are supplying The engine ECU then makes the appropriate changes in the engine electronics to handle the fuel of your choice M CUSTOMER REMOTE CONNECTIONS See detail on pervious page N CUSTOMER EXPANDED INTERFACE CONNECTIONS Provides connection for programmable inputs and output for the DSE7310 DSE 7310 Series CONTROL...

Страница 14: ...latches are keyed with a common key 1 Engine oil Fill as required with proper grade qty 2 Engine coolant Fill as required with proper mixture 3 Unit mounting base properly bolted down 4 Clearance for service and maintenance on all sides 5 Proper fuel line material and size 6 All fuel line connections tight 7 Fuel line protected and a moisture trap installed may be required for N G 8 Correct LP NG ...

Страница 15: ...Transfer Switches follow the instruction in the operator s manual you received with your transfer switch If you get a fault light during the initial start up or prior to start up it is most likely a false warning light Simply reset the ATS and start over Once you have completed testing of the ATS be sure you ALWAYS leave the system in standby mode unless servicing the unit For standby operation pr...

Страница 16: ...n NG Fuel Closing the rocker switch will tell the ECU that the fuel being supplied is LP The Advance Power Controller has an idicator light for LP When this light is lite the engine is set up for LP when the LP light is out the engine is set up for NG The ECU will then reprogram the engine to operate on the proper fuel GENERATOR SPECIFICATIONS PSS60 3 Stanford Newage Model UCI224F1J 06 Winding Sin...

Страница 17: ...qts 3 5L 4 qts 3 8L 5 qts 4 7L 4 5 qts 4 3L 5 qts 4 7L 4 5 qts 4 3L 5 qts 4 7L 8 qts 9 qts Oil Filter PF 25 or Equivalent PF 47 PF 52 or Equivalent PF 1218 or Equivalent PF 454 o Minimum Oil Pressure Hot 21 psi idle 6 psi 1000 rpm 18 psi 2000 rpm 6 psi 1000 rpm 18 psi 2000 rpm 6 psi 1000 rpm 18 psi 2000 rpm 5 psi 15 psi Coolant Capacity Engine 3 5 qts 4 qts 3 78L 7 75 qts 7 3L 8 1 qts 7 8L 14 5 qt...

Страница 18: ...n coil tower X X X X X Check spark plug wires for cuts abrasions or hardening X Replace distributor cap and rotor X X Replace spark plug wires X X Fuel System Maintenance Inspect air cleaner Replace filter element Replace fuel filter X X X X X Inspect Shut off Valve for leaks and closing X X Leak check fuel lines X X Check air induction for leaks X X X X X Check manifold for vacuum leaks X X X X X...

Страница 19: ...r neck seat when the coolant is cold WARNING EQUIPMENT DAMAGE Never remove the radiator cap when the engine is hot and never add coolant to any engine that has become overheated Either can cause personal injury and damage to the engine The cooling system must be filled with a 50 50 mixture of antifreeze and water The use of DexCool Long Life typical orange in color type coolant is required SEE THE...

Страница 20: ...20 4228 00 60706 251 Page 14 1 70 00 REV 60706 16 THREE PHASE AC WIRING HIGH AND LOW WYE THREE PHASE LOW WYE 120 208 VOLTS THREE PHASE HIGH WYE 277 480 VOLTS ...

Страница 21: ...21 4228 00 60706 251 60706 16 Page 15 1 70 00 REV THREE PHASE AC WIRING DELTA SINGLE PHASE AC WIRING SINGLE PHASE 120 240 VOLTS THREE PHASE DELTA 120 240 VOLTS ...

Страница 22: ...22 4228 00 60706 251 ENGINE CONTROL SCHEMATIC ...

Страница 23: ...23 4228 00 60706 251 PSS60 D OUTLINE DRAWING PSS90 D OUTLINE DRAWING THE PAGE INTENTIONALLY LEFT BLANK ...

Страница 24: ...2 months or 1000 hours which ever occurs first from date of purchase In no event is WINCO liable for incidental or consequential damages Note Some states do not allow limitation on the duration of implied warranty and some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitations may not apply in every instance This warranty gives you specific ...

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