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1

48-00

60706-51

B - ESTOP- & ESTOP+. 

Remote Emergency Stop terminals.  

These two terminals are shipped with a jumper installed. If your 

application requires the installation of a Remote Emergency 

Stop switch, remove the jumper and wire your switch to these 

terminals.  

This unit will not start and run without either the 

jumper installed or a remote N/C switch installed.

.

C - Battery Charger Failure.  

Battery charger failure relay input 

from remote battery charger to DSE7310 controller. 

D - Remote Display Panel Interface Terminals.  

These 

interface terminals are prewired to allow for the connection of a 

remote display.  This display allows for the remote annunciation 

of alarms at a location such as a nurses station or a control 

room.  

*******CAUTION******

Never run the AC and DC wiring in the same conduit.

NOTE:  The right hand half of the customer connection 

terminal block is for programmable inputs and outputs.  

Although these terminals are wired into the DSE7310, 

they are not normally programed.  This terminal block has 

connections for four programmable inputs and four putputs 

along with one flex input and a ground.  Consult the factory 

at 507-357-6831 before attempting to program these inputs/

outputs.

DC Interconnections to the Automatic Transfer Switch

Two control wires are required between the A.T.S. panel and the 

generator control terminal box.  Depending on the distance, 14 to 

16 gauge stranded wire should be used.  These wires should be 

labeled S1 and S3.

    ****************

*****  WARNING  *****

      ****************

Be sure Engine  Generator is in the  “OFF” position before you 

make any DC interconnections.

ASCO 185 UL SWITCH

Your DC connection points in the ASCO 185 ATS are 

terminals “4” and “5 on the interface terminal block. As this is a 

“DRY” unpowered contract set it make no difference which lead 

(battery negative #1 or start #23) connect to which terminal.

ASCO 300 UL SWITCH

Your DC connection points in the ASCO 300 ATS are terminals 

“14” and “15”.  Depending on the size of the switch they are 

located in different locations.  As this is a “DRY” unpowered 

contact set it make no difference which lead (battery negative #1 

or start #23) connect to which terminal.

CONTROLLER

Series 185

(continued)

3

381333–319 D

3 --- Generator Starting Contacts

The generator starting contacts connections are on the
controller. Refer to the generator manual. Disconnect
the generator battery and verify that the ignition switch is
in the OFF position. Connect the generator starting
wires to the appropriate terminals on terminal block TB7
as shown on the wiring diagram. For wiring convenience
terminal block TB7 has a removable plug. See Figure 4
and Table A.

TB7

removable

terminal block

TB7–4, TB7–5, TB7–6

1 2 3 4 5 6 7 8 9

Figure 4. TB7 generator starting contact terminals.

Table A. Generator Start Connections

When the Utility fails

Terminals on Controller

contact closes

TB7–4 and TB7–5

contact opens

TB7–5 and TB7–6

4 --- Settings

The time delay and sensor setting in the Group 4
controller are accessible on the inside. Refer to Tables B
and C and to Figures 6 and 7. Use a ball–point pen or
other pointed tool to slide the DIP switch actuators up or
down to match setting shown.
All power must be off before making any changes.
The factory default settings are shown in Table G on
page 5.

screw

cover must be removed

to replace 9V battery

(use alkaline type)

Figure 5. Battery replacement.

5 --- Automatic Generator Exerciser

The built–in automatic generator exerciser can be set to
exercise the generator for 20 minutes once every week.

Clock Battery

Be sure a fresh battery is installed and turned on. It will
maintain the exerciser clock for about 24 hours in case of
a power outage.
Recommended 9 volt alkaline batteries are (see Figure
5):

Duracell MN

1404,

Everready

522,

Panasonic

6AM6

Turn on battery by putting S2 DIP switch actuator 10 in
the on position (up). See Table B and Figure 6.

Exercise with or without Load

The generator should be exercised under load or follow
the recommendations of the generator manufacturer. Be
sure the exerciser is turned on. Then select either
exercise with or without load. The ATS will transfer the
load to the generator when the exercise with load is
selected. See Figure 6 and Table B.

Table B. Generator Exercise Settings

Function

Factory

Setting

DIP

Switch

DIP

Actuator

Actuator

Position

clock

battery

off

S2

10

on (up)

off (down)

exerciser

off

S1

7

on (up)

off (down)

with load or

without load

without

load

S1

8

with (up)

without (down)

To Set Exerciser

Press and hold (5 seconds) the

Set Engine Exerciser

button. The exercise period occurs immediately and at
approximately the same time weekly thereafter. The
status light below the button blinks during the exercise
period (including the cooldown). The light stays on to
indicate that the exerciser has been set. If the light is off,
the exerciser has not been set.

To Cancel an Active Exercise Period

Press the

Bypass Time Delay

button to stop an exercising

generator. If exercise with load is set, the ATS
retransfers the load to the utility, then stops the
generator after cooldown.

Содержание DSE7310

Страница 1: ...PACKAGE STANDBY SYSTEMS PSS60 D PSS90 D DSE7310 INSTALLATION AND OPERATORS MANUAL ...

Страница 2: ..._____ SERIAL NUMBER____________________________ PURCHASE DATE____________________________ DEALER____________________________________ TABLE OF CONTENTS INTRODUCTION 2 GUIDE TO PRODUCT SAFETY 3 BASIC INFORMATION 4 Description 4 DSE 7310 Engine Control 5 Specification Table 5 PREPARING THE UNIT Unpacking the unit 6 ENGINE GENERATOR INSTALLATION Installation 6 Fuel Line Installation 7 Fuel Pressure Ta...

Страница 3: ... the earth 2 FIRE HAZARD Natural gas and L P present a hazard of possible explosion and or fire a Do not smoke or use open flame near the generator set b Keep a fire extinguisher nearby and know its proper use Fire extinguishers rated ABC by NFPA are appropriate 3 DEADLY EXHAUST GAS Exhaust fumes from any gaso line engine contain carbon monoxide an invisible odorless and deadly gas that must be mi...

Страница 4: ...engine operates at 1800 rpm and frequency regulation is maintained by the electronic governor within 5 cycles variation from no load to rated load The 60 000 watt 60kW generator is a single bearing direct drive rotating field design The generator is connected to the engine flywheel via flexible drive disks The engine generator is mounted in a weather proof enclosure for outside installation Connec...

Страница 5: ...000 120 240 270 60 3 1800 PSS90 18 90 000 277 480 135 60 3 1800 Unity Power Factor Derate 3 5 per 1000 feet elevation above sea level Power Factor 8 Derate 3 5 per 1000 feet elevation above sea level FUEL CONSUMPTION NG LP VAPOR 1 000 BTU CU FT 2 520 BTU CU FT MODEL CF HR BTU HR HR GAL HR CF HR BTU HR PSS60 799 799 000 39 4 9 29 334 850 964 PSS90 1230 1 230 000 52 6 12 4 446 1 149 00 L P TANK SIZI...

Страница 6: ...keyed with a common key These engine generator sets are for outdoor installation These units must be bolted solidly to a concrete pad The transfer switch is mounted next to your distribution panel inside the building Consult a qualified licensed electrician or contractor to install and wire the transfer switch The installation must always comply with all national state and local codes CAUTION EQUI...

Страница 7: ...the tank pressure down to 10 to 15 lbs A secondary regulator is installed to further reduce the fuel pressure to the required six 6 oz operating pressure This secondary regulator must be at least 10 feet from the engine generator set Any closer installation will require a larger line be installed to provide a fuel reservoir If this is not done the demand regulator on the unit and the pressure regu...

Страница 8: ...RAWAL SYSTEMS When installing a unit equipped the LP liquid withdrawal a primary regulator is not required on the supply tank The supply line is connected to a liquid withdrawal valve on the supply tank and runs directly to the fuellock strainer mounted on the engine generator set Normally a 3 8 to 1 2 inch copper line is acceptable for this type of fuel installation You must be sure that the valv...

Страница 9: ...trolyte contacts the eyes flush thoroughly and immedi ately with water and seek immediate medical attention Spilled electrolyte is to be washed down with an acid neutralizing agent A common practice is to use a solution of one pound of bicarbonate of soda baking soda to one gallon of water The bicarbonate of soda solution is to be added until the evidence of reaction foaming has ceased The resulti...

Страница 10: ...meter and the service entrance providing the service entrance ampere rating is within the transfer switch s rated capability If only specific circuits are to be powered under emergency power failure conditions an additional distribution panel designated emergency distribution panel must be installed All selected emergency circuits are removed from main distribution panels and installed in the emer...

Страница 11: ...nd T must be sized to handle the maximum load current without excessive voltage drop By code the wire must be heavy enough to handle the full current rating of the main line circuit breaker or fuse in the entrance or sub panel protecting the contactor switch See the manual shipped with the Automatic Transfer Switch for connection locations in the switch Connections in each switch will vary dependi...

Страница 12: ...5 on the interface terminal block As this is a DRY unpowered contract set it make no difference which lead battery negative 1 or start 23 connect to which terminal ASCO 300 UL SWITCH Your DC connection points in the ASCO 300 ATS are terminals 14 and 15 Depending on the size of the switch they are located in different locations As this is a DRY unpowered contact set it make no difference which lead...

Страница 13: ...LP with the switch closed This selector switch tells the engine ECU what fuel you are supplying The engine ECU then makes the appropriate changes in the engine electronics to handle the fuel of your choice M CUSTOMER REMOTE CONNECTIONS See detail on pervious page N CUSTOMER EXPANDED INTERFACE CONNECTIONS Provides connection for programmable inputs and output for the DSE7310 DSE 7310 Series CONTROL...

Страница 14: ...latches are keyed with a common key 1 Engine oil Fill as required with proper grade qty 2 Engine coolant Fill as required with proper mixture 3 Unit mounting base properly bolted down 4 Clearance for service and maintenance on all sides 5 Proper fuel line material and size 6 All fuel line connections tight 7 Fuel line protected and a moisture trap installed may be required for N G 8 Correct LP NG ...

Страница 15: ...Transfer Switches follow the instruction in the operator s manual you received with your transfer switch If you get a fault light during the initial start up or prior to start up it is most likely a false warning light Simply reset the ATS and start over Once you have completed testing of the ATS be sure you ALWAYS leave the system in standby mode unless servicing the unit For standby operation pr...

Страница 16: ...n NG Fuel Closing the rocker switch will tell the ECU that the fuel being supplied is LP The Advance Power Controller has an idicator light for LP When this light is lite the engine is set up for LP when the LP light is out the engine is set up for NG The ECU will then reprogram the engine to operate on the proper fuel GENERATOR SPECIFICATIONS PSS60 3 Stanford Newage Model UCI224F1J 06 Winding Sin...

Страница 17: ...qts 3 5L 4 qts 3 8L 5 qts 4 7L 4 5 qts 4 3L 5 qts 4 7L 4 5 qts 4 3L 5 qts 4 7L 8 qts 9 qts Oil Filter PF 25 or Equivalent PF 47 PF 52 or Equivalent PF 1218 or Equivalent PF 454 o Minimum Oil Pressure Hot 21 psi idle 6 psi 1000 rpm 18 psi 2000 rpm 6 psi 1000 rpm 18 psi 2000 rpm 6 psi 1000 rpm 18 psi 2000 rpm 5 psi 15 psi Coolant Capacity Engine 3 5 qts 4 qts 3 78L 7 75 qts 7 3L 8 1 qts 7 8L 14 5 qt...

Страница 18: ...n coil tower X X X X X Check spark plug wires for cuts abrasions or hardening X Replace distributor cap and rotor X X Replace spark plug wires X X Fuel System Maintenance Inspect air cleaner Replace filter element Replace fuel filter X X X X X Inspect Shut off Valve for leaks and closing X X Leak check fuel lines X X Check air induction for leaks X X X X X Check manifold for vacuum leaks X X X X X...

Страница 19: ...r neck seat when the coolant is cold WARNING EQUIPMENT DAMAGE Never remove the radiator cap when the engine is hot and never add coolant to any engine that has become overheated Either can cause personal injury and damage to the engine The cooling system must be filled with a 50 50 mixture of antifreeze and water The use of DexCool Long Life typical orange in color type coolant is required SEE THE...

Страница 20: ...20 4228 00 60706 251 Page 14 1 70 00 REV 60706 16 THREE PHASE AC WIRING HIGH AND LOW WYE THREE PHASE LOW WYE 120 208 VOLTS THREE PHASE HIGH WYE 277 480 VOLTS ...

Страница 21: ...21 4228 00 60706 251 60706 16 Page 15 1 70 00 REV THREE PHASE AC WIRING DELTA SINGLE PHASE AC WIRING SINGLE PHASE 120 240 VOLTS THREE PHASE DELTA 120 240 VOLTS ...

Страница 22: ...22 4228 00 60706 251 ENGINE CONTROL SCHEMATIC ...

Страница 23: ...23 4228 00 60706 251 PSS60 D OUTLINE DRAWING PSS90 D OUTLINE DRAWING THE PAGE INTENTIONALLY LEFT BLANK ...

Страница 24: ...2 months or 1000 hours which ever occurs first from date of purchase In no event is WINCO liable for incidental or consequential damages Note Some states do not allow limitation on the duration of implied warranty and some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitations may not apply in every instance This warranty gives you specific ...

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