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REV C

OPM-118

TROUBLESHOOTING

Problem

Possible Causes

Won’t start

Low oil level

Fouled spark plug

Out of fuel

Start switch in OFF position

Fuel Valve turned off

Choke Open

Voltage too low

Engine speed is too low

Generator overloaded

Defective stator

Defective rotor (field)

Defective capacitor

Circuit breaker trips

Defective load

Defective receptacle

Excessive load

Problem

Possible Causes

Voltage too high

Engine speed is too high

Generator overheating

Overloaded

Insufficient ventilation

No output voltage

Short in load (disconnect)

Tripped or defective circuit breaker

Broken or loose wire

Defective receptacle

No residual magnetism (in generator)

Defective stator

Defective rotor (field)

Shorted capacitor

Shorted diodes on rotor

GFCI receptacle tripped

Содержание DP5000/T

Страница 1: ...TORS DP5000 T GENERATOR MANUAL 5 9 6 216 5 9 51 6 5 37 21 7 33 3 25 1 6 0 5 5 029 6 0 5 5 37 21 47 2 7 66 0 6 5 6 5 51 1 7 27 685 6 1 2 3257 0 167 7 21 5 2 86 2876 3 6 6 5 1 21 27 685 6 1 335 7 7 3 7 7 7 5 1 02 3 57 6 0 7 6 5 1 217 16 35235 7 5 1 250 7 21 21 1 72 1 2 81 87 25 86 6 352 7 0 61 216 1 1 352 5 72 5 1 0 1 8 5 RI 5 ...

Страница 2: ...tenance of the generator Read and understand all instructions in the manual before starting and operating the generator USING THIS MANUAL Congratulations on your choice of a WINCO generator You have selected a high quality precision engineered generator designed and tested to give you years of satisfactory service To get the best performance from your new generator it is important that you careful...

Страница 3: ...RT2VMT2 Code GCBGT Spark Plugs BPR5ES NGK Air Filter 17211 899 000 Spark Plug Gap 0 030 in Intake Valve Clearance 0 006 0 0008 in Exhaust Valve Clearance 0 008 0 0008 in Oil Capacity 38 4 oz 1 2 qts TESTING POLICY Before any generator is shipped from the factory it is fully checked for performance The generator is loaded to its full capacity and the voltage current and frequency are carefully chec...

Страница 4: ...arth 2 FIRE HAZARD Gasoline and other fuels present a hazard of possible explosion and or fire A Do not refuel when the engine is running or hot B Keep fuel containers out of reach of children C Do not smoke or use open flame near the generator set or fuel tank D Keep a fire extinguisher nearby and know its proper use Fire extinguishers rated ABC by NFPA are appropriate E Store fuel only in an app...

Страница 5: ... may cause excessive vibration and damage to the engine generator set DO NOT operate and or store the unit outside during inclement weather without adequate protection from the elements Failure to do so will damage the unit DO NOT install and operate this generator in a small compartment i e generator compartments of vehicles motor homes or travel trailers These compartments will not allow enough ...

Страница 6: ... EQUIPMENT DAMAGE Running the generator set under these conditions may result in damage to the generator stator as well as the motor winding The heavy surge of current required for starting motors is required for only an instant The generator will not be damaged if it can bring the motor up to speed in a few seconds of time If difficulty is experienced in starting motors turn all other electrical ...

Страница 7: ...utomatically stop the engine before the oil level reaches critical danger point This feature is designed to prevent costly repairs and downtime CAUTION EQUIPMENT DAMAGE Allowing the engine to shutdown repeatedly on low oil level may cause excessive wear which can be cumulative GASOLINE When using gasoline always use fresh clean unleaded fuel The engine is certified to operate on unleaded gasoline ...

Страница 8: ...eturn it gently to prevent damage to the starter 7 If the choke rod has been moved to the CLOSED position to start the engine gradually move it to the OPEN position as the engine warms up 8 The engine should promptly come up to operating speed CAUTION EQUIPMENT DAMAGE Never permit the choke to remain on after the engine has run for a short time It is not necessary to choke the engine when it is wa...

Страница 9: ...le effect in the operation of motors lights and most appliances However electronic equipment and clocks will be affected if correct RPM is not maintained See Load vs Output chart Although individual units and models vary slightly the normal voltage and frequency of the engine generator described in this manual are approximately as follows under varying loads LOAD vs OUTPUT Generator Load Speed RPM...

Страница 10: ...pplication dependent Carefully evaluate your planned use of your generator to understand which grounding you require If you are not sure what to do contact a competent professional to assist you The NFPA 70 250 34 35 are good technical references STANDARD PORTABLE GENERATOR Your WINCO portable generator ships with a bonded neutral You can safely use this generator without external grounding as lon...

Страница 11: ...ding to all applicable codes The electrician will move the critical circuits to be powered during the outage to the emergency panel Keep in mind only a limited amount of amperage is available from the generator set Some circuit breakers may still have to be turned off to prevent an overload on the generator during the initial start up See the nameplate on your generator for the amperage capabiliti...

Страница 12: ... quarts of oil if it is completely drained Use caution when refilling the engine as some residual oil may have remained in the engine Always use the dipstick when filling the engine with oil to prevent overfilling 6 After warming up the engine recheck the oil level and refill as necessary to bring it to the proper level DUAL ELEMENT AIR FILTER Check maintenance schedule for recommended service per...

Страница 13: ...ese areas clean may cause overheating and permanent damage to the unit 2 Periodically clean muffler area to remove all grass dirt and combustible debris to prevent a fire 3 On engine mufflers equipped with spark arresters the spark arrester must be removed every 50 hours for cleaning and inspection Replace if damaged 1 Unsnap the air cleaner cover clips remove the air cleaner cover and remove the ...

Страница 14: ...efective capacitor Circuit breaker trips Defective load Defective receptacle Excessive load Problem Possible Causes Voltage too high Engine speed is too high Generator overheating Overloaded Insufficient ventilation No output voltage Short in load disconnect Tripped or defective circuit breaker Broken or loose wire Defective receptacle No residual magnetism in generator Defective stator Defective ...

Страница 15: ...15 REV C OPM 118 RECEPTACLE PANEL WIRING DIAGRAM GND TIME METER ...

Страница 16: ...ce consumables or labor This warranty does not cover travel time mileage or labor for removal or re installation of WINCO product from its application Normal wear and tear Costs of rental equipment WINCO does not warrant engines Engines are covered exclusively by the warranties of their respective manufacturers WINCO does not warrant component parts that are warranted by their respective manufactu...

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