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9

OPM-128/E

GROUNDING

Proper grounding of your generator is application 

dependent. Carefully evaluate your planned use of your 

generator to understand which grounding you require. 

If you are not sure what to do, contact a competent 

professional to assist you. The NFPA 70 250:34-35 are good 

technical references.  

STANDARD PORTABLE GENERATOR

Your WINCO portable generator ships with a bonded 

neutral. You can safely use this generator without external 

grounding as long as all loads are powered through the 

receptacle panel. 

VEHICLE-MOUNTED GENERATOR

Your WINCO portable generator ships with a bonded 

neutral. When mounted to a vehicle to safely distribute 

power it is necessary that the generator frame is bonded 

to the vehicle frame. The generator should only supply 

equipment that is cord and plug connected through 

receptacles mounted on the generator or the vehicle. 

PERMANENTLY INSTALLED GENERATORS

This WINCO portable generator ships with a bonded 

neutral and overcurrent protection. NFPA 70 refers to this 

as a “separately derived system.” When connecting it to a 

building a transfer switch specifically designed for GFCI and 

bonded neutral generators is required. 

WIRING

Plug your tools such as drills, saws, blowers, sump pump, 

and other items to be powered directly into the generator 

receptacles. Before plugging in all the tools and cord 

sets, recheck the rating of the generator set. Be sure it 

can handle the intended load and is compatible with the 

voltage, phase, and current ratings. ‘Hard wiring’ this unit 

directly into a temporary construction site electrical system is 

NOT A SIMPLE DO-IT-YOURSELF JOB. 

For your safety, all 

wiring must be done by a qualified electrician and conform 

to the National Electric Code and comply with all state and 

local codes and regulations. Check with local authorities 

before proceeding.

WARNING: PERSONAL DANGER

A fully isolated, double pole double throw manual transfer 

switch must be installed any time a generator is being 

connected to an existing distribution system.

  1. These engine-generator sets are designed for portable 

    heavy duty commercial use. Receptacles are provided 

    on the control panel to permit 120 and 240 Volt 

    portable appliances and tools to be plugged directly 

    into them. A 4-wire receptacle (two hot, one ground, 

    and one neutral) has been provided on the control 

    panel for use in temporary power applications 

    requiring 120/240 Volt power. 

  2. If the generator set is connected to an existing 

    distribution system, a fully isolated manual transfer 

    switch must be installed. The transfer switch prevents 

    damage to the generator and the other circuit 

    components if main line power is restored while 

    the generator is connected. Installing a transfer switch 

    also permits the use of normal fusing.

  3. Many homes and construction sites are wired for at 

    least 60 to 100 Amp entrance service, much greater 

    than the capacity of this portable generator. When 

    installing the generator at these sites, a secondary 

    emergency distribution panel may have to be installed. 

    The emergency distribution panel must be installed by 

    a licensed electrician according to all applicable codes. 

    The electrician will move the critical circuits to be 

    powered during the outage to the emergency panel. 

    Keep in mind only a limited amount of amperage is 

    available from the generator set. Some circuit breakers 

    may still have to be turned off to prevent an overload 

    on the generator during the initial start up. See the  

    nameplate on your generator for the amperage 

    capabilities of your unit.

CAUTION: EQUIPMENT DAMAGE

Failure to properly limit and balance the load applied to 

the generator will cause the generator to produce low 

voltage and may damage the engine generator set. It may 

also cause severe damage to the loads connected to the 

generator at that time. Improper loading of the generator 

set constitutes abuse and will not be covered by warranty.

Содержание DP5000-03/A

Страница 1: ...E No other WINCO generator has the same serial number as yours If you should ever need to contact us on this unit it will help us to respond to your needs faster MODEL __________________________________________________ SERIAL NUMBER _________________________________________ PURCHASE DATE _________________________________________ DEALER NAME ___________________________________________ DEALER PHONE ...

Страница 2: ...R GENERATOR MAINTENANCE CLEANING TROUBLESHOOTING 14 RECEPTACLE WIRING DIAGRAM 15 36 MONTH LIMITED WARRANTY 16 CA EMISSION CONTROL WARRANTY 16 SAVE THESE INSTRUCTIONS This manual contains important instructions that should be followed during installation and maintenance of the generator Read and understand all instructions in the manual before starting and operating the generator USING THIS MANUAL ...

Страница 3: ...mber 16346 612 ENGINE Engine Manufacturer Honda Engine Model Number GX270 Type RT2VMT2 Code GCBGT Oil Capacity 38 4 oz 1 2 qts TESTING POLICY Before any generator is shipped from the factory it is fully checked for performance The generator is loaded to its full capacity and the voltage current and frequency are carefully checked Rated output of generator is based on engineering tests of typical u...

Страница 4: ...can result in potentially deadly hazards from electrical shock exhaust gas asphyxiation or fire Please read all safety instructions carefully before installation or use Keep these instructions handy for future reference Take special note and follow all warnings on the unit labels and in the manuals CALIFORNIA PROPOSITION 65 WARNING This product contains crude oil gasoline diesel fuel and other pet...

Страница 5: ...s can be drawn from the receptacles attached to either A or B output legs This generator is capable of producing 37 5 Amps of 240 volt current at C Check the appliance or tool nameplates for the current and voltage to insure compatibility Remember that power taken from C reduces the power available equally at both A and B and vice versa STARTING ELECTRIC MOTORS Electric motors require much more cu...

Страница 6: ...s been out of operation for an extended period of time it is best to drain old fuel from the engine and replace with fresh fuel before attempting to start See the engine manual for special instruction for operating this unit at over 5000 feet PREPARING THE UNIT UNPACKING CAUTION EQUIPMENT DAMAGE THIS UNIT HAS BEEN SHIPPED WITH OIL Failure to maintain the engine oil at the proper level will result ...

Страница 7: ...be at the full mark before the engine will start and run BASIC OPERATION 1 Check oil level refill as needed 2 Move the fuel valve lever to the ON position 3 To Start a cold engine move the choke rod to the CLOSED position 4 Move the throttle lever away from the MIN position about 1 3 of the way toward the MAX position 5 Turn the engine switch to the ON position 6 Operate the starter This engine is...

Страница 8: ...ither the receptacles or the generator The generator is a limited source of electrical power therefore pay special attention to the receptacle and generator ratings The nameplate rating can be obtained through a single receptacle as long as the receptacles amperage rating is not exceeded CAUTION EQUIPMENT DAMAGE Never permit the choke to remain on after the engine has run for a short time It is no...

Страница 9: ...PERSONAL DANGER A fully isolated double pole double throw manual transfer switch must be installed any time a generator is being connected to an existing distribution system 1 These engine generator sets are designed for portable heavy duty commercial use Receptacles are provided on the control panel to permit 120 and 240 Volt portable appliances and tools to be plugged directly into them A 4 wire...

Страница 10: ...ad This will ensure the generator is balanced Balanced Unbalanced YOURGEN The WINCO YourGen meter allows you to see useful information about your generator from the front panel by displaying RPMs Voltage frequency load hours and maintenance reminders It also has the ability to display warnings if any parameter gets outside of normal operation range Cycle Button During normal operation the display ...

Страница 11: ...equire more frequent oil changes Alarms The display will start blinking and toggle to the first parameter that is out of specification The panel will remain flashing until the fault condition returns to within the acceptable range see following table Acceptable Range Frequency 57 63 Hz Voltage 110VAC 130VAC VAC1 VAC2 220VAC 260VAC Battery When the unit is off the YourGen meter will display the hou...

Страница 12: ...ded service period Service more often under dusty conditions WARNING EQUIPMENT DAMAGE Never start or run the engine with the air filter removed This will allow dirt to enter the engine causing rapid engine wear This type of damage is not covered under warranty 1 Unsnap the air cleaner cover clips remove the air cleaner cover and remove the air filter element ENGINE CARE MAINTENANCE SCHEDULE If maj...

Страница 13: ...ld be operated every three to four weeks It should be operated for a period of time sufficient to warm the unit up and to dry out any moisture that has accumulated in the windings If left this moisture can cause corrosion in the winding Frequent operation of the engine generator set will also ensure that the set is operating properly should it be needed in an emergency GENERATOR MAINTENANCE Any ma...

Страница 14: ...ective capacitor Circuit breaker trips Defective load Defective receptacle Excessive load Problem Possible Causes Voltage too high Engine speed is too high Generator overheating Overloaded Insufficient ventilation No output voltage Short in load disconnect Tripped or defective circuit breaker Broken or loose wire Defective receptacle No residual magnetism in generator Defective stator Defective ro...

Страница 15: ...15 OPM 128 E RECEPTACLE WIRING DIAGRAM G2 G2 N N N N N N N G2 G2 G1 G1 G1 G1 GND GND GND GND ...

Страница 16: ...be furnished upon request THERE ARE NO EXPRESS WARRANTIES OTHER THAN THOSE DESCRIBED HEREIN THERE ARE NO OTHER WARRANTIES EXPRESSED OR IMPLIED OR OTHERWISE CREATED INCLUDING BUT NOT LIMITED TO WARRANTIES OF MERCHANTABILITY OR WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE WINCO is liable for the repair or replacement of the product only and is not liable for incidental or consequential damages as ...

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